steering GREAT WALL HOVER 2006 Service Manual PDF

Page 408 of 425

Appendix A-2
the fixed torque of nut 2 in the Figure is 7010Nm
the torque is: 70
10Nm the fixed
Connection of steering linkage co-
assembly and fixed torque of nut 1 in the Figure is 25Torque wrench
connection of steering linkage co-
assembly and left carriageTorque wrench
Torque wrench
Connection of left right long longitudinal
tie assembly and carriage and rear axle the fixed torque of nut 1 in the Figure isTorque wrench
the fixed torque of nut 2 in the Figure isTorque wrench
Connection of left right short longitudi-
nal tie assembly and carriagethe fixed torque of nut 3 in the Figure is
Torque wrench
Connection of cross tie assembly and rear
axle assemblythe fixed torque of nut 1 in the Figure isTorque wrench
the fixed torque of nut 1 in the Figure isTorque wrench
steering linkage co-assemblycross universal joint
integral power steering general assembly
Connection of left right short longitudinal
tie assembly and rear axle assembly.
Connection of cross tie assembly and
carriage.
short longitudinal tie assembly (R)
long longitudinal tie assemblyshort longitudinal tie
assembly (L)

Page 409 of 425

Appendix A-3
1. (upper suspension arm steering knuckle ball pin nut) bolt
Locate the rear transverse stabilizer rob in the corresponding
position of carriage, symmetries the left and right during
installation.
Connection of rear transverse
stabilizer rod and rear axleViewing confirmation
the fixed torque of nut 2 in the Figure is 23
3NmTorque wrench
Connection of rear transverse
stabilizer rod and rear transverse
stabilizer robs connecting bar
assembly.the fixed torque of nut 1 in the Figure is 63
5NmTorque wrench
rear transverse stabilizer
rear transverse stabilizer rod connecting bar assembly bush
Upper suspension arm and upper suspension
arm steering knuckle ball pin
Steering gear cross tie ball pin
Lower suspension arm and lower suspension
arm steering knuckle ball pinthe fixed torque of nut 1 in the Figure is
145
15Nm
the fixed torque of nut 2 in the Figure is120
10Nm
the fixed torque of nut 3 in the Figure is 230
20Nm
Torque wrench
Torque wrench
Torque wrench
2. (steering gear cross tie ball pin nut) left steering
knuckle and wheel hub brake assembly
3. (lower suspension arm steering knuckle ball pin nut bolt 4. left steering knuckle and steering knuckle
and wheel hub brake assembly.

Page 412 of 425

Appendix A-6
Driver steering oil pump installation
Fixed torque of tubular hexagon bolt 1 in the Figure is
40N
m
Multi-wedge belt
Multi-wedge belt 4PK1100 tension is 500
50NTorque
Torque
multi-wedge belt 4PK1100driver steering oil pump
cover lock mounting bolt
effect
cover lock mounting bolt’s torque is 92Nm
the cover lock can be opened freely, the position is reliable
without any jam.
cover lock cable
cover lock buckle
fastening blot
cover lock mounting bracket

Page 418 of 425

Appendix B-12
Non-metal materials consumption table
Name Brand, specification and
technical condition Utility Measuring
unit Suitable Note
Silicon oil Transmission lever. Three-hole
rubber block Kg Suitable
Thread block
sealing agent 1271 Short, longitudinal front fixed
bolt, hub cap bolt, transmission
lever bolt, carriage fixing L Suitable
Silicone rubber
surface sealing
agent 1596 (super gray) Installing ring flange L Suitable
Anti-freeze
liquid vinyl-EG --35℃
antifreeze liquid Radiator and co-tank - Kg 7
Molybdenum
disulfide
pressed
lithium base
grease 3# Twisted bar spline, speed shaft L Suitable
Glass base
coat er 5001TF Glass base coat m 0.03
Butyl tape 6×2×700 Air-filtering suction tube, door
seal film L Suitable
Attraction
steering fluid DEXRON3 (ATF-3) Steering fuel cup assembly L 1
Clutch oil DOT4 Clutch master cylinder L 0.15
Brake fluid DOT4 Vacuum assist fluid reservoir L 0.525
Auto gear oil GL-4 75W/90 Transmission L 2.2 For the exported
vehicle for
extremely cold
areas

Auto gear oil GL-4 75W/90 Transfer case L 2.7 For the exported
vehicle for
extremely cold
areas

Auto gear oil GL-4 80W/90 Transmission L 1.4
Auto gear oil GL-4 80W/90 Transfer case L 2.5
Auto gear oil GL-5 75W/90 Rear axle L 2.9 For the exported
vehicle for
extremely cold
areas
2.9L=5.14PTS
Auto gear oil GL-5 80W/90 Rear axle L 2.9 2.9L=5.14PTS

Page 423 of 425

Appendix D-17
Serial
No. Working region and
specification Torque
N·m Serial
No. Working region and specification Torque
N·m
1 upper arm shaft fixed
bolt M14×1.5-10.9 200 25 engine suspension connecting bolt M10×
1.25-10.9 78±10
2 front shaft of lower arm
connecting bolt M16×
1.5-10.9 270±25 26 transmission suspension connecting bolt M10×
1.25-10.9 78±10
3 rear shaft of lower arm
connecting bolt M18×
1.5-10.9 320±30 27 transmission-engine connecting bolt M10×
1.25-10.9 50±5
4 b ottom ar m l imit ing
stopper fixed bolt M10
×1.25-8.8 63±5 28 drive shaft connecting bolt M10×1.25-10.9 78±5
5 upper arm ball pin
pedestal connecting bolt
M10×1.25-10.9 78±10 29 drive shaft bearing fixed bolt M10×1.25-8.8
65±5
6 bottom ar m ball p in
pedestal connecting bolt
M12×1.25-10.9 140±10 30 wheel nut M12×1.25 135±15
7 front twisted bar
pedestal connecting bolt
M12×1.25-10.9 140±10 31 steering wheel lock nut M12×1.25-8 30±5
8 upper arm ball channel
fixing nut M16×1.5-10 145±15 32 steering gear-carriage fixing nut M12×1.25-8 90±10
70±10
9 front vibration damper
upper fixing nut M10×
1.25-8 Bush
co mpr es sed
by 1/3 33
steering angle drive co-carriage bolt M10×
1.5-9.8 50±5
10 bottom ar m ball p in
channel fixing nut M18
×1.5-10 230±20 34 steering system universal-joint lock bolt M8×
1.25-8.8 25±3
11 front vibration damper
bottom connecting bolt
M12×1.25-8.8 90±10 35 steering linkage ball fixing nut M14×1.5-8 120±10
12 rear vibration damper
upper fixing nut M10×
1.25-8 Bush
co mpr es sed
by 1/3 36 steering linkage adjustment lock nut M14×
1.5-8 60±5
13 rear vibration damper
bottom fixing nut M14
×1.5-8 170±15 37 front axle front shackle connecting bolt M14×
1.5-10.9 180±20
14 front cross stabilizer rod
-carriage fixed bolt M8
×1.25-8.8 23±3 38 front axle rear shackle connecting bolt M14
×1.5-10.9 180±20

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