seat GREAT WALL PEGASUS 2006 Owner's Manual

SA-99
4. Mount the central bolt of leaf spring;
(a) Align the bolt with the spring hole after clamping the
steel spring with a table vice.
(b) Mount on and tighten the spring central bolt.
Tighten torque:
(50
5)N
m
5. Bend the spring clip to a correct angle.
Bend the spring clip to the correct position with a hammer.
Mount of leaf spring
1. Mount the steel spring;
(a) Encase the front end of leaf spring into the front bracket;
(b) Mount on the bolt of front ear pin.
(c) Screw on the nut of front ear pin with fingers;
(d) Encase the rear end of leaf spring into the rear bracket and
mount on the rear ear pin.
(e) Mount on the leaf and tighten the nuts with fingers.
2. Mount the U-shaped bolt;
(a) Mount the U-shaped bolt on the axle housing.
(b) Mount the spring seat and nut under the steel spring.
(c) Tighten the mounting nut of U-shaped bolt.
Tightening moment: (110
0)N
m
Suspension System and Vehicle Axle
Rear Suspension (Leaf Spring Type)

SA-100Suspension System and Vehicle Axle
Rear Suspension (Leaf Spring Type)
Remark: Tightening U-shaped bolt to the degree that the
protruding lengths of all U-shaped bolts under the spring seat
are the same.
3. Mount the rear vibration damper
(a) Connect the vibration damper to the vehicle frame with
bolts and then tighten the bolts.
Tightening moment: (25
)N
m
(b) Connect the vibration damper to the sprint seat with bolts
and tighten these bolts.
Tightening moment: (25
)N
m
4. Keep the suspension frame in stable status;
(a) Mount on the wheel;
(b) Remove the bracket, and make the vehicle bounce verti-
cally for several times so as conduce it in stable status.
5. Tighten the front ear pin and rear ear pin;
Tighten the nuts of front ear pin;
Tightening moment: (90
0)N
m
Tighten the nuts of rear ear pin;
Tightening moment: (90
0)N
m
all lengths of bolts protruding are same

BR-26
Rear brake
Element figure
wheel-brake cylinder cluster
pressure spring drag rod
self clearance-
adjusting bracing
wireparking brake arm
flat washer
split pinbrake shoe gear
return spring
parking brake push plate
push-plate spring back brake
shoe
self clearance-
adjusting toggle
tension spring
brake drum
clearance adjuster
pressure spring seatpressure spring front brake shoe
Disassembly of Rear drum-type Brake
Remark: if the braking torque of manual brake cannot satisfies
the braking requirement, it is suggested to check the thickness
of brake shoe liner, where the thickness is less than the min
thickness, change the brake shoe.
Min thickness
1.0mm
1. Tear down the rear wheel;
2. Tear down the brake drum;
Remark: in case the brake drum is not easy to tear down, the
following steps shall be adapted:
(a) Tear down the clearance-adjusting hole; insert a screw-
driver in the brake bottom plate hole to prize up the
adjusting bolt inner tilt angle with the self-adjusting fork.
(b) Use another screwdriver to adjust the adjusting bolt inner
tilt angle to loosen the clearance adjuster of brake shoe. DrBraking System
Rear Brake (Dr)

Parts that cannot be reused after being used

BR-27
3. Tear down the return springs of the two brake
shoes.
4. Tear down the self-adjusting bracing wire, brake shoe
retainer ring, bracing wire guide seat and the self-
clearance adjusting toggle plate.
(a) Press and push the self clearance-adjusting toggle plate to
teardown the bracing wire of self clearance-adjuster,
brake shoe retainer ring and bracing wire guide seat.
(b) Take out the spring from the self clearance-adjusting
toggle plate to tear down the clearance-adjusting toggle
plate and the spring.
5. Tear down the tension spring;
Tear down the tension spring with the pliers.
6. Tear down the brake shoe, clearance adjuster and
parking brake push plate.
(a) Tear down the pressure spring seat, pressure spring and
pressure spring drag rod.
(b) Tear down the brake shoe, clearance adjuster and parking
brake push plate.
(c) Tear down the bracing wire from the parking brake. Braking System
Rear Brake (Dr)

BR-31
(d) Adjusting bolts
(e) Contact position where the clearance adjuster and the
brake shoe.
4. Mount the parking brake drag arm;
Mount the new split pin with pliers to mount the parking brake
drag arm.
5. Mount the rear brake shoe:
(a) Mount the parking brake bracing wire on the parking
brake drag arm.
(b) Mount the rear brake shoe in such way that its end is
inserted into the cylinder rod. Encase the pressure spring
drag rod in the brake bottom plate and the brake shoe
assembly in turn and then insert it in the pressure seat ,
pressure spring, pressure spring seat, finally rotate the
pressure spring in place with the pressure spring fork.
6. Mount the parking brake pull plate and the front brake shoe:
(a) Mount the pull plate and the spring.
(b) Mount the front brake shoe, of which, the end is inserted
in the piston rod, and mount the pull plate. Insert the
pressure spring drag rod in the brake bottom plate and
brake shoe assembly in turn, then encase it in the pressure
spring seat, pressure spring and pressure spring, finally
rotate the pressure spring in place with the pressure
spring.
7. Mount the tension spring;
Mount the tension spring with pliers. Braking System
Rear Brake (DR)

BR-32
8. Mount on the adjuster;
Poke the brake shoes with the screwdriver and then mount the
adjuster.
9. Mount the brake shoe retainer ring, bracing wire of
guide seat, self clearance-adjusting bracing wire and
the return spring.
(a) Mount the brake shoe retainer ring, then the front return
spring.
(b) Mount the return spring ,and then mount the forward
return spring.
10. Mount the self-clearance toggle plate:
(a) Mount the toggle plate bracing wire torsion spring on the
rear brake shoe.
(b) Mount the clearance self-adjusting toggle plate and hook
It with the clearance-adjusting bracing wire.
(9) Hook the self clearance-adjusting toggle plate with the
bracing wire torsion spring
11. Check the operation of self-adjusting mechanism.
(a) Drag the clearance-adjusting bracing wire backward as
shown in the drawing, then release it. Check the clear-
ance-adjusting bolts to see whether it is rotating. If not,
check the rear brake to verify which part has problem.
(b) Adjust the clearance adjuster to shorten its length as
possible as can.
(c) Mount the brake drum
forward
Braking System
Rear Brake (DR)

SR-4Steering System
Steering Column
Steering Column
Element figure of non-adjustable steering column
Dr
SL SK SY
upper part of
steering column
steering drive shaft
30
2
N
m
specified torque
steering drive shaftupper part of steering column
50
5
universal cardan joint
dust cap
fixed support seat

SR-6Steering System
Steering Column
Dismantle of the steering wheel
1. Dismantle of the steering wheel;
(a) Take down the bugle cap;
(b) Pull down the bugle wire.
(c) Tear down the fixing nut of steering wheel.
2. Tear down the combined switch cover;
3. Tear down the cover at left bottom part.
4. Tear down the fixing bracket for the left-bottom cover.
5. Tear down the air passage;
6. Tear down the combined switch;
7. Tear down the fixed support seat bolts on front-wall panel;
8. Tear down the fixing bolts at upper part of steering
column, and
9. Tear down the connecting bolts of steering column
drive shaft.
10. Pull out the steering column.

SR-7
Mount of Steering Column
1. Mount the ignition switch assembly
Fix the ignition switch on the steering column with SST.
2. Mount the dust cap and fixed support seat of steering
column on the front-wall panel.
3. Mount the upper part of steering column;
Mount the upper part of steering column on the fixed bracket
with SST.
4. Connect the upper part of steering column and the
steering drive shaft with the universal cardan joint;
5. Connect the steering drive shaft and the steering gear;
6. Mount the combined switch.
Fix the combined switch with SST.
7. Mount the combined switch cover;
Fix the combined switch cover with SST.
Steering System
Steering Column
SST
SST
SST
SST

BE-73
SY SJ
1 grounding wire
2 wire harness at right front door
3 warm air motor
4 connected to wire harness at right front door
5 control case of central control lock
6 electric aerial
7 heat-sensitive resistance
8 speed-adjusting resistance
9 connected to housing wire harness
10 connected to housing wire harness
11 A/C switch
12 air-volume switch
13 ashtray luminous lamp
14 grounding wire
15 ECU
16 CD device
17 CD device
18 cigarette lighter
19 cigarette lighter grounding wire
20 cigarette lighter luminous lamp
21 combined switch
22 fog lamp switch
23 dual flasher switch
24 rear defroster switch
25 rear brush switch
26 rear washer switch27 combination instrument
28 combination instrument
29 stop lamp switch
30 roof wire harness
31 connected to housing wire harness
32 connected to housing wire harness
33 connected to housing wire harness
34 connected to wire harness at left front door
35 connected to wire harness at left front door
36 connected to wire harness at left front door
37 protective box
38 rear defrost relay
39 connected to wire harness of rear air-conditioner
40 grounding wire
41 parking brake switch
42 connected to chassis wire harness
43 wire harness at right rear door
44 right front door lamp switch
45 right rear loudspeaker
46 rear washer motor
47 connected to wire harness at tail door
48 left front door lamp switch
49 wire harness at left rear door
50 left rear loudspeaker
51 standby power seat
1
2
3
4
5
6
7
8
9
101112
13
14
15
1617
181920
21 22232425262728
29
30
31
32
3334
35
36
37
38
39
4041 4243 444546
47
48495051
Cab wire harness (continued)
Body Electric System
Wire Harness Distribution