GREAT WALL PEGASUS 2006 Service Manual

B0-58
Safety belt (
)
Element figure
Vehicle Body
Safety Belt
QP
43
QP
43
43
43
43
safety belt in
SY model
vehicle
43
safety belt in SJ
model vehicle
N
m
specified torque

B0-59Body
Safety Belt
Safety belt
1. Driving test (in the security place);
(a) Fix the safety belt of the front seat.
(b) Drive the vehicle at the speed of 16 km/h and brake it
suddenly;
(c) Check the safety belt, which should be lock tightly
without expansion.
Remark: it is required to tear down the mechanism
fittings of the safety belt to make the following static load
test at the security place, in addition, moderate inspection
for the new safety belt should be conducted before
mounting no matter when the new safety belt fittings is
needed to mount.
2. Static test

a) Tear down the lock-type expansion fittings;
(b) Tilt the expansion fittings slowly;
(c) Check the expansion of safety belt, which should be
pulled out when the tilt angle is no more than 15 but not
be pulled out when the tilt angle is more than 45
.
If the requirement is not met, change the safety belt fittings.
Two-point safety belt
(manually operated)
(a) Adjust the safety belt to the moderate length;
(b) Exert the stable load on the belt;
(c) Check whether the safety belt is elongated or not, in such
case, the belt should not be elongated.

B0-60
Seat (
)
Element figure
Vehicle Body
Seat
Dr SL SK SF SY SJ
front seat
seat in SY
model vehicle
N
m
specified torque
37
37
37
37
18
18
18
18

B0-61
Safety belt (
)
Element figure
Vehicle Body
Safety Belt
Dr rear seat
SL rear seat
N
m
specified torque
18
18
18
18
18
SY small seat18
18
18

B0-62
Seat (
)
Element figure
Body
Seat
SF rear seat
18
18
18
18
18
18
18
SJ rear seat
N
m
specified torque
18

B0-63
Spoiler (
)
Element figure
Vehicle Body
Spoiler
Dismantle of Spoiler
1. Tear down the spoiler assembly;
(a) Tear down the four bolts and the spoiler;
(b) Tear down the three bolts and the spoiler supporter.
2. Tear down the wire harness of highly-mounted stop-
grade lamp and take it down;
Mount of spoiler
Mount the spoiler in the reverse approach. SF
spoiler
spoiler supporter highly mounted stop-grade lamp

B0-64
Spoiler (
)
Element figure
Vehicle Body
Spoiler
Spoiler disassembly
1. Tear down the highly-mounted stop-grade lamp;
(a) Tear down the two screws and disconnect the wire harness
from lamp.
(b) Tear down the highly-mounted stop lamp from the spoiler.
2. Tear down the spoiler assembly
(a) Tear down the rear beam trim panel from the inside of body.
(b) Tear down the four nuts and disconnect the wire harness
from the spoiler;
(c) Tear down the spoiler assembly and spoiler gasket from the
outside.
SJ
(a) Open the two covers of round hole at the top-grade of
spoiler;
(b) Tear down the two bolts and disconnect the wire harness
from the spoiler.
(c) Tear down the spoiler assembly and spoiler gasket from the
outside.
Mount of Spoiler
Mount the spoiler in the reverse approach.
SY SJ
spoiler gasketnuthighly mounted
stop lampspoiler
assembly

B0-65
Luggage rack
Element figure
Vehicle Body
Luggage Rack
bracket fastening
buttonmain sill
SF SY
antiskid strip
beamblanking plug of
main sill adjusting button of antiskid strip
fixed bracket
mounting plate of outer
luggage rack
adhesive strip of mounting plateluggage rack assembly
SJ

B0-66Body
Reserve Tire Bracket
Reserve tire bracket (
)
Element figure
reserve tire holderbuffer block bracket
buffer block
lock clip bracket
assembly
return spring reserve tire bracket adjusting arm
reserve tire lock
90
SY

specified torque
reserve tire bracket reserve tire holderreserve tire lock
lock clip bracket assembly
adjusting arm
SJ
90
KN
m

B0-67Vehicle Body
Reserve Tire Bracket
Reserve tire bracket (
)
Element figure
buffer blockspringy welt
trim cover of fixed bracket
decorative cover of screw hole reserve tire bracket
nut
SF
Dismantle of reserve tire bracket
1. Tear down the trim cover of fixed bracket;
Tear down the decorative cover of screw hole, and then tear down the
trim cover of fixed bracket.
Tear down the adjusting arm (SY SJ)
Tear down the two bolts to take down the adjusting arm;
2. Tear down the reserve tire bracket;
Tear down the three bolts and take down the reserve tire bracket. (SF)
Tear down the three bolts and take down the reserve tire bracket. (SY
SJ)
Mount of reserve tire bracket
1. Mount the reserve tire bracket;
(a) Stick the springy welt on the corresponding face where the
reserve tire bracket contact with the body; (SF)
(b) Fix the reserve tire bracket on the body with eight bolts (SF).
Fix the reserve tire bracket with three bolts on the right mail sill
and tail beam of the body.
2. Mount the trim cover of fixed bracket;
Mount the trim cover of fixed bracket and the decorative cover of
screw hole.
Mount the adjusting arm (SY SJ)
Fix the adjusting arm on the tail beam bracket of the body by screwing
the two bolts in the fixing hole.
Notice: the paint layer should be well protected during
disassembling and assembling.