low beam GREAT WALL PEGASUS 2006 Service Manual

IN-5
Body lifting height and supporting position
wrong correct
Introduction
Body Lifting Height and Supporting Position
Jack lifting position
...........................................................................................................
Front......the front the beam center
Rear.....rear differential
Supporting position

safety bracket .............................................................................................
front
123456
123456
123456
123456
123456
12345
12345
12345
12345
b) The raised vehicle must be supported with the bracket; it is
dangerous to conduct the repairing work on the vehicle propped
up with one jack, even though such repairing can be finished in
short time.
12. The following items shall be taken notice to avoid the parts damage:
a) Do not open the covers of ECU and various computers where not
necessary absolutely. (if the IC terminal is touched, it be leaded
into static damage) .
b) Pull the hose at its ends when dismantling it, do not pull it at the
center section.
c) Pull the wire joint instead of the wire when pulling the joint
away.
d) Take notice to avoid of the drop of electric parts such as the
sensors or repeaters. In case those parts drop to the hard ground,
they must be changed instead of being reused.
e) Do not use the striking spanner to dismantle or mount the
thermostatic switch or thermostatic sensor.
f) Plug the needles of the multi-meter into the wire connector
carefully when checking its conductance and do not bend the
terminals.
g) Do not sheath the hose of the vacuum gauge into the very large
connector when using the gauge, instead, the stage joint shall be
used because once the hose expands, it is possible to lead into
the leakage.

BE-12
Protective box II
Body Electric System
Protective Box Position and Content
Dr SF
Fuse Vehicle Relay vehicle
1. Front fog lamp 15A Dr A. electromagnetic fan relay Dr
Unload SF charging relay Dr diesel
2. Electromagnetic fan 15A Dr electric horn relay SF
ECU1 10A SF B. large lamp Dr SF
3. Large lamp 10A Dr C. frost relay Dr SF
Horn 15A SF
4. Horn 15A Dr
Lower beam 10A SF
5. ECU1 10A Dr (1) plugging elements of
wire harness in engine room Dr
Charging 10A Dr diesel none SF
Rear frost 5A SF (2) plugging elements of
wire harness in engine room Dr SF
6. Large lamp 10A Dr (3) plugging elements of
wire harness in engine room Dr SF
ECU2 10A SF
7. Rear frost 10A Dr
Upper beam 10A SF
8. ECU2 10A Dr
Preheating 10A Dr diesel
Front fog lamp 10A SF
9. Fuel pump 10A Dr SF
Unload Dr diesel





A
B
C 12 3
45 6
78 9

BE-19Body Electric System
Lighting System
Lighting system
The lighting system includes the front combination lamp, rear combination lamp, fog lamp, inside lamp, instrument
lighting lamp, air-conditioner panel lighting lamp and various signal indicating lamps. The small lamps shown in the
small lamp system drawing include the instrument lighting lamp, air-conditioner panel lighting lamp, fog lamp, license
lamp and ashtray lighting lamp.
Upper/lower beam lighting system
Dr SF
fuse
3
3
10
17
1
1

lightsurpass vehiclelow beam
high beamsmall lightheadlamp
combined switch
1 2
3 4
5
6 7
1413
12 1110
98
21
201918
17
16 15
The vehicle model in the parenthesis belongs to Dr model.
battery
fuse
passing-light headlampupper beam indicating
lamp
main-beam headlamp
large lamp relay
large lamp switch

BE-20Body Electric System
Lighting System
Upper/lower beam lighting system (continued)
SL SK SY SJ
frse
connecting to combination instrument
lower beam
upper beam
10
87T
small lamp
head lamp
N
combined switch
876
5
NS
15 1413 12 11
109 43
2
1
battery upper beam indicating lamp large lamp relayhead lamp switch
out-drive
frse

BE-27Body Electric System
Lighting System
Parts inspection
Dr
Combined switch conductance
1 2
3 4
5 6
7
8 9
10 11
12 13 14
15
16 17 18 NV 20 21
Terminal
function
Lamp switchOFF
Large
lamp
Dimmer
switchLower
beam
upper
beam
steering
switchLeftturnn
right turn
central
overtake1 810173729
SF
SL SK SY SJ
1 O 3 4 5 6 7
UV NM NN NO NP NQ
NR 16 17 18 19 20 21
Termina
function
Lamp switchOFF
small
lamp
large
lamp
dimmer
switchlower
beam
upper
beam
steering
switchright
turn left turn
central
over drive1871031529
1 2 3 4 5 6 7
8
9 10 11 12 13 14 15 16
terminal
function
lampswitchOFF
small lamp
large lamp
dimmer
switchlower beam
upper beam
wteering
switchright turn
left turn
central
over drive1671510891435
Br G/R G/Y B Bl/W B/Y B/W B Bl/W Bl/BrBl/W Bl/Br B B/Y B/W B G/Y G/R
Bl/W Bl/Br B B/Y B/W B G/Y G/R small
lamp

BE-28Body Electric System
Lighting System
Combined Switch conductance (continued)
1 2 3 4 5 6 7
8
9 10 11 12 13 14 15 16Lamp switchOFF
Small
lamp
Small
lamp
Dimmer
switchLower
beam
steering
switchupper
beam
Right
to
central
overdrive16 7 15 10 8 9 1 4 3 5
Br G/W G/B B R/Bl R/B R/Y B R/Bl R
In case the conductance situation fails to satisfy the specified requirement, change the switch.
Conductance of Alarming Switch
Dr
1
2 3
Terminal
switch position13
OFF
ONG/B G/Y G/R
SF
1 2 3 4 5 6
7 8 9 10
OFF
ON8 91 2 34 56
B G/W P/G G/B P/B Br/Bl G/R G/Y2
SLDiesel SYDiesel
function Terminal
Left
steering
Terminal
switch position

BE-32Body Electric System
Combination Instrument
Combination instrument
Electric circuit diagram

  



^N ^NS _N _ N P
DraêaáÉëÉärear fog lamp indicating lamp
rear window/defroster indicating lamp
upper beam indicating lamp
front fog-lamp indicating lamp
A13
B3

connected
with
negative
pole
A10
connected
with
positive
pole
A2
connected
with
negative
polewater
thermometer
tachometer
speedometerconnected with sensor
connected with revolution signal
connected with sensor anode
connected with sensor
fuel gauge
connected with sensor
braking liquid level indicating lamp
parking brake indicating lamp
safety airbag indicating lamp
low oil pressure indicating lamp
engine failure indicating lamp
four wheel drive indicating lamp
generator preheating indicating lamp
fuel alarming indicating lamp
accumulator charging indicating lamp
ABS failure indicating lamp
left turn indicating lamp
right turn indicating lamp
instrument interior
lighting lamp
liquid crystal back-light lamp
A1A16 B1 A5 A6A7 A8 A9 B6 B8 B9B10 B11A12 B4
A15
A14
A10
connected
with
positive
pole
A3
A4
B12
B13
B5
A13
B3

connected
with
negative
pole
A10
connected
with
positive
pole
A2
connected
with
negative
pole
liquid crystal back-light lampinstrument interior
lighting lamp
rear fog lamp indicating lamp
upper beam indicating lamp
front fog-lamp indicating lamp
water
thermometer
tachometer
speedometer
fuel gaugeconnection with sensor
connected with revolution signal
connected with sensor anode
connected with sensor
connected with sensor
oil-water separation indicating lamp
safety belt indicating lamp
parking brake indicating lamp
braking liquid level indicating lamp
low oil pressure indicating lamp
engine failure indicating lamp
four wheel drive indicating lamp
generator preheating indicating lamp
fuel alarming indicating lamp
accumulator charging indicating lamp
ABS failure indicating lamp
left turn indicating lamp
right turn indicating lamp
A1 A16 B1
A5 A6 A7A8
A9 B6 B8
B9 B10
B11 A4A12 A14 A15B4
A10
connected
with
positive
pole
A3
B12
B13
B5

BE-33Body Electric System
Combination Instrument
Electric circuit diagram (continued)
SF
A3 connected
with negative pole
A1 connected
with positive pole
B8 connected
with negative
pole
B7connected
with positive
pole
A4 connecting
with lighting
switch
A6 connected
with negative
pole
pressure-regulating
potential deviceirect-current
power supply
5-9Vdrive power
supply
110VEL
luminous
plate
left turn indicating lamp
right turn indicating lamp
upper beam indicating lamp
rear fog lamp indicating lamp
rear window/defroster indicating lamp
front fog-lamp indicating lamp
water
thermometer
tachometer
connected with sensor
connected with revolution signal
speedometer
digital clock
fuel gaugeconnect to the cathode of sensor
connected with sensor anode
connected with sensor
connected with sensor
back door indicating lamp
parking brake indicating lamp
safety airbag indicating lamp
low oil pressure indicating lamp
engine failure indicating lamp
four wheel drive indicating lamp
generator preheating indicating lamp
fuel alarming indicating lamp
accumulator charging indicating lamp
ABS failure indicating lamp75
B9
B2 A15 B1 A9 B11 B10
A14 B4 B6 A12
B14 connected
with positive
pole
B7 connected
with positive
pole
A11 A5A7 B12B5 B13 A16A13 B16 B15
A2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
In this drawing, A stands for the white plugging
elements, B for black plugging elements, they
use the same numerical order.
instrument
plugging element

B0-49Vehicle Body
Tailgate
Dismantle of Tailgate
1. Tear down the trim panel at tailgate;
Tear down the ten plastic clipes and take down the trim panel
at tailgate.
2. Tear down the tailgate lock barrel and lock from tailgate:
(a) Screw off the nuts of lock barrel from the inside of
tailgate cavity and take down the lock barrel from the
outside.
(b) Tear down the three screws to take down the tailgate lock.
3. Tear down the tailgate lock clip
Take down the tailgate lock clip from the lower beam flange
after tearing down the two screws.
Dismantle of Tailgate
1. Tear down the pneumatic ejector rod;
Tear down the screws and take down the two pneumatic ejector
rod from the tailgate and the body.
2. Tear down the tailgate hinge and the tailgate;
(a) Tear down the eight bolts to take down the right and left
tailgate hinge from the tailgate and the body;
(b) Pull out the plugging element of wire harness to tear
down the tailgate from the body.
3. Tear down the position limit
After tearing down the two bolts, take down the left and right
side upper/lower position limits and the upper/lower position
limit from the tailgate and the body.
Tear down the position limit
Mount of tailgate lock and the tailgate
Mount the tailgate lock and the tailgate in the reverse
order

B0-69
Body Dimension
Large lamp seat (
)
Vehicle Body
Body Dimension
SL SY
(point Size in 3D)
SK SJ
(point Size in 3D)
Mark NameBore diameterMark NameBore diameter
A,aRadiator mounting hole

F,fMounting hole of median mesh


B,bFixing bolts of front bar

G,gVertical projection spot of lower
beam of radiator

C,cFixing bolts of front bar


D,dRadiator mounting hole


E,eCab mounting hole


A
Bb a
Cc 802
d
e D
E969
1406
633
Bb
EF,f
G,g799
465
e