GREAT WALL SAFE 2006 Service Manual

B0-8
Assembly of Front Door
1. Coat the MP lubricant on the parts before mounting.
(a) Coat the MP lubricant on the sliding face and the gear of
glass elevator.
Notice: Do not plaster the MP lubricant on the spring of
glass elevator.
(b) Plaster the MP lubricant on the sliding face of door lock.
2. Mount the outdoor handle with lock barrel and the door
lock;
(a) Mount the lock barrel on the outdoor handle with spring
snapping ring;
(b) Use two bolts to mount the outdoor handle and the lock
barrel;
(c) Mount the door lock with three screws;
(d) Connect the outdoor handle to the control lever.
3. Mount the lock ring inside vehicle
Mount the lock ring inside of vehicle and connect the control
lever.
4. Mount the lower rear glass guide track,
5. Mount the lower front glass guide track;
6. Mount the glass elevator:
(a) Put in the elevator through the auxiliary hole;
(b) Mount on the three fixing bolts of elevator. (manually
operated)
Mount on the four fixing bolts of elevator (electric)
(c) Mount the small sliding track, and screw up the bolts of
small sliding track temporarily.
7. Mount the glass groove on car door;
8. Mount the car door and window glass;
Put the glass in the car door cavity, and then use two bolts to
fix the glass on the elevator. Vehicle Body
Front Door

B0-9
manual indoor plate
Electric indoor plate (Type A)
ten clips
12 clips
Vehicle Body
Front Door
12. Mount the interior trim panel of car door:

Dr)
(a) Connect the handle to the control lever first, then pull it
out from the indoor handle hole.
(b) Fix the clip by tapping to encase the interior trim plate of
car door in the corresponding hole of car door interior
panel.
(c) Use one screw to mount the inner clip.

Dr SF)
(a) Connect the handle to the control lever first, and then pull
it out from the indoor handle hole.
(b) Fix the clip by tapping to encase the interior trim panel in
the corresponding hole of car door interior panel
(c) Mount the inner clip with one screw; and
(d) Mount the electric switch and panel.

SL SK SY SJ)
(a) Connect the handle with the control lever first, then pull
out it from the indoor panel handle.
(b) Connect the plugging elements.
(c) Fix the clip by light tapping to encase the interior trim panel
of car door in the corresponding holes on indoor panel.
(d) Mount the inner clip with two bolts;
(e) Mount the four screws to fasten the interior trim panel of
car door, and cover the nuts.
(f) Mount the electric elevator switch.
13. Mount the indoor handle:
(a) Push the indoor handle into the car door paneling and
make it slide backward.
(b) Screw on the screws;
14. Mount the elevator handle (Dr)
Mount the paneling and elevator handle with spring snapping
ring under the condition the car doors and windows are closed
completely as shown in drawing.
12 clips
9. Adjust the car door and window glass;
Adjust the balance arm upwardly or downwardly until the
dimensions of A and B shown in drawing are equal, and then
fix the balance arm.
10. Mount the outer
Encase the claw of clip into the paneling seam and press the
outer on the paneling.
11. Mount the rear vision mirror
inner panel of electric door (type B)
four sets of bolt and nut
front

B0-10
Rear Door (
)
Element Figure
glass
glass channel
Outer auchiglass bracket and glass gasket
door limiting
devicedoor hinge
electric switch
interior trim panel
of electric door (Dr)
interior trim panel
of electric door manual interior
trim panel
sleeve
snapping ring elevator handle door lamp inner cliplower rear glass
guide track
small sliding trackdoor lock assembly
lock clipoutdoor handle
lower dust
strip
indoor handle(Dr) lock ring
Dr SL SK SYVehicle Body
Rear Door
(SL,SY,SK)

B0-11Vehicle Body
Rear Door
Rear Door (
)
Element Figure
glass
glass channel
Outer auchi
glass bracket and
glass gasket
door limiting
device door hinge
electric switch
door lampinner cliplower rear glass
guide track
small
sliding
track door lock assemblyn
lock clipoutdoor handle
upper glass guide track
indoor handlelock ring quarter window glass
sliding
channel
SF

B0-12Vehicle Body
Rear Door
Rear door(
)
Element figure
glass
glass channel
outer auchi
door limiting devicedoor hinge
electric switch inner clipdoor lock assembly
lock clip
outdoor handlelock ring quarter
window glass
screw cap
glass supporter
indoor handle
SJ

B0-13
Adjustment of Rear Door
(Dr SL SK SF SY SJ)
1. Adjust the door along the front-back and vertical direction;
(upper side)
Screw off the hinge nuts on the body side for the adjustment.
(lower side)
Screw off the hinge nuts on the side body for the adjustment.
2. Adjust the door along the left-right and vertical direction.
3. adjust the door lock clip
(a) Screw off the mounting bolts of lock clip and tap the lock
clip with hammer to adjust its position.
(b) Screw on the fixing nuts of lock clip.
Disassembly of Rear Door
1. Tear down the elevator handle (Dr)
Pull out the spring snapping ring with dishcloth and tear down
the elevator handle and sleeve.
2. Tear down the indoor handle;
(a) Take spart the screw and slide the handle forwardly.
(b) Take down the handle from the controlrod Vehicle Body
Rear Door

B0-14
3. Tear down the door interior trim panel

Dr manually operated)
(a) Tear down the inner clip bolts and inner clip;
(b) Tear down the door lamp bolts and the door lamp;
(c) Insert the screwdriver into the seams between fixed
clipes and the door interior trim panel.
Notice: before using the screwdriver, its head must be
wrapped with adhesive strap,
(d) Tear down the door interior trim panel.
(Dr electric)
(a) Tear down the inner clip bolts and inner clip;
(b) Tear down the door lamp bolts and the door lamp;
(c) Tear down the electric switch and its panel; and
(d) Insert the screwdriver into the seam between the fixed
clip and the door interior trim panel to loose the interior
trim panel.
(f) Tear down the door interior trim panel.

SL SK SY)
(a) Tear down the inner clip bolts and inner clip;
(b) Tear down the electric switch and its panel;
(c) Tear down the screw cap and screw of door interior trim
panel;
(d) Insert the screwdriver into the seam between the fixed
clipes and door interior trim panel to loose the panel.
Notice: the head of screwdriver must be wrapped with
adhesive strap when using the screwdriver.
(e) Tear down the door interior trim panel.

SF)
(a) Tear down the inner clip bolts and the inner clip;
(b) Tear down the door lamp bolts and the door lamp;
(c) Tear down the electric switch and panel;
(d) Insert the screwdriver into the seam between the fixed
clipes and door interior trim panel to loose the panel;
(e) Tear down the door interior trim panel

SJ)
(a) Tear down the inner clip bolts and the inner clip;
(b) Tear down the electric switch and panel;
(c) Tear down the screw caps and screws of door interior trim
panel;
(d) Insert the screwdriver into seam between fixed clipes and
door interior trim panel to loosen the panel.
Notice: the screwdriver head must be wrapped with
adhesive strap before using the screwdriver.
(e) Tear down the door interior trim panel. Vehicle Body
Rear Door
manually operated indoor plate (Dr)
electric indoor plate (Dr)
electric indoor plate(SL. SK. SL)
electric indoor plate(SF)
electric indoor plate(SJ)ten clipes
ten clipes
eight clipes
sevenclips
sixclips

B0-15Vehicle Body
Rear Door
SF
SJ4. Tear down the outer auchi
Prize the clipes alongside the edge of paneling to tear down the
outer
5. Tear down the door window glass;(Dr SF SL SK SY SJ)
Tear down the fixing bolts of two glass channels
(a) Pull the glass up to take it down.
(b) Pull the glass downwardly to take it down after disassem-
bling the tail door lower baffle and lower dust strip (Dr)
6. Tear down the upper glass guide track (SF)
Tear down the bolts and guide track.
7. Tear down the lower rear glass guide track (Dr SF);
Tear down the bolts and guide track.
8. Tear down the quarter window glass (SF SJ)
9. Tear down the door glass channel
10. Tear down the glass elevator(Dr SF SL SK SY)
(a) Tear down the two fixing bolts of small sliding track.
(b) Tear down the fixing bolts of three elevators (manually
operated)
(c) Disassemble the elevator through auxiliary hole.

B0-16
(SJ)
(a) Tear down the four fixing bolts of elevator bracket;
(b) Tear down fixing bolts of three elevators;
(c) Disassemble the elevator through the auxiliary hole. Vehicle Body
Rear Door
11. Tear down the lock ring inside the vehicle;
Disconnect the connecting bar to tear down the lock ring inside
vehicle body.
12. Tear down door lock and the outdoor handle with lock
barrel:
(a) Disconnect the outdoor with lock barrel from the con-
necting bar.
(b) Tear down three screws and door lock.
(c) Tear down the two bolts and the outdoor handle with lock
barrel.
(d) Tear down the spring snapping ring and lock barrel.
Change of Glass
(Dr SF)
1. Tear down the glass bracket with screwdriver or similar
tool.
2. Coat the black glue on the inner side of glass bracket
liner.
3. Tap the glass bracket with rubber hammer to encase it.
Tear down the bolts on gear panel with the pliers or similar
tool.
4. Tear down the bolts of door window glass bracket to take the
glass out.
SJ
a
Dr
a:35mm
bb:80mm(manual)
65mm(electric)
SF

B0-17
Assembly of rear door
1. Coat the MP lubricant on the parts before mounting
(a) Coat the MP lubricant on the sliding face and gear of
glass elevator;
Notice: Do not coat the MP lubricant on the spring of
glass elevator.
(b) Coat the MP lubricant on the sliding face of door lock. Vehicle Body
Rear Door
2. Mount the outdoor handle with lock barrel and door lock:
(a) Mount the lock barrel on the outdoor handle with spring
snapping ring.
(b) Mount the outdoor handle and the lock barrel with two
bolts;
(c) Mount the lock door with three screws; and
(d) Connect the connecting bar to the outdoor handle.
3. Mount the inside lock ring
Mount the inside lock ring and connect the connecting bar.
4. Mount the glass elevator:
(a) Put in the elevator through the auxiliary hole;
(b) Mount three fixing bolts of elevator (for manually-
operated elevator);
Mount four fixing bolts of elevator (for electric elevator)
(c) Mount the small sliding track and tighten the fixing bolts
temporarily;
(SJ)
(a) Put in the elevator through the auxiliary hole;
(b) Mount three fixing bolts of elevator;
(c) Mount four fixing bolts of elevator bracket.
SJ
SJ