diagram GREAT WALL SAILOR 2006 Service Manual

Preface
With the increase of automobile demand in China, our automobile industry also experiences a rapid
development. The trucks including SUV, manufactured by Great Wall Motor Co., Ltd, which are sold all over
China, are in the leading place in terms of their sales volume, in order to satisfy the demands of various maintain-
ing staff, technicians and managing staff of Changcheng Co., Ltd, we compile this maintenance manual accord-
ing to the latest technological data. This manual covers six vehicle models including Deer, Safe, Sailor, Sing, So
Cool and Pegasus, its main content includes:
Part I is general introduction, which introduces the application index of this manual.
Part II introduces the chassis system, which mainly includes the technologies of dismantle, inspection,
adjustment, repairing, assembly and mount of the clutch, gear box, transfer box, drive shaft, suspension system
and automobile axle, braking system and steering system, etc. each operation approach is illustrated with figure,
which not only presents the maintenance procedure, but also clearly describes the technical requirements and
application limit.
Part III introduces the electric system and air-conditioning system of the automobile body, which mainly
covers such items as the location and content of protective box, power supply system, starting system, lighting
system, combination instrument, backup radar system, wiping and washing system, center control locking and
power window system, acoustical equipment system, full wire harness and air-conditioning system, etc. Electric-
ity diagrams for those electric systems are given in this manual so as to facilitate the maintaining technicians to
find out the problem easily and quickly.
Part IV introduces the external and internal body decoration, which mainly covers the dismantling, inspect-
ing and assembling requirements of the engine cover, front and rear doors, adhesive strip of body collision
avoidance, wheel shield, wrapping angle of wheel-shield and exterior trim panel, front and rear windshields,
side-window glass, rear-door glass, rear platform of cargo compartment, rear door, instrument panel, safety belt,
seat, tail-fin, luggage rack, and reserve tire bracket etc. The dimensions of vehicle body and frame are also given
to maintaining staff for reference during their repairing.
During the narrations of each part, items such as troubleshooting, maintenance notice, maintenance data
and application limit, fastening torques of bolts and nuts for special purpose, SST, SSM and lubricant materials
and so on are also introduced. Various maintenance data are briefed in attachment for reference.
Altogether, this manual is comprehensive in content, visual in illustration, clarifying in requirement and
plain in language. It can be referred by the maintaining staff, technicians and professional managing staff.
Even though we try our best to compile this manual in a strict earnest manner, we cannot guarantee that all
contents in this manual are correct. Therefore, users shall not put forward any claim with Great Wall Company
according to this manual; we are not in the position to hold the responsibility for the loss caused by usage of this
manual. Due to our limited knowledge, it is unavoidable to find error in this manual, any criticism and correction
from you is welcomed.
The final explanation power for this manual is subject to Great Wall Motor Co., Ltd
Compiler
May 2006

BE-32Body Electric System
Combination Instrument
Combination instrument
Electric circuit diagram

  



^N ^NS _N _ N P
DraêaáÉëÉärear fog lamp indicating lamp
rear window/defroster indicating lamp
upper beam indicating lamp
front fog-lamp indicating lamp
A13
B3

connected
with
negative
pole
A10
connected
with
positive
pole
A2
connected
with
negative
polewater
thermometer
tachometer
speedometerconnected with sensor
connected with revolution signal
connected with sensor anode
connected with sensor
fuel gauge
connected with sensor
braking liquid level indicating lamp
parking brake indicating lamp
safety airbag indicating lamp
low oil pressure indicating lamp
engine failure indicating lamp
four wheel drive indicating lamp
generator preheating indicating lamp
fuel alarming indicating lamp
accumulator charging indicating lamp
ABS failure indicating lamp
left turn indicating lamp
right turn indicating lamp
instrument interior
lighting lamp
liquid crystal back-light lamp
A1A16 B1 A5 A6A7 A8 A9 B6 B8 B9B10 B11A12 B4
A15
A14
A10
connected
with
positive
pole
A3
A4
B12
B13
B5
A13
B3

connected
with
negative
pole
A10
connected
with
positive
pole
A2
connected
with
negative
pole
liquid crystal back-light lampinstrument interior
lighting lamp
rear fog lamp indicating lamp
upper beam indicating lamp
front fog-lamp indicating lamp
water
thermometer
tachometer
speedometer
fuel gaugeconnection with sensor
connected with revolution signal
connected with sensor anode
connected with sensor
connected with sensor
oil-water separation indicating lamp
safety belt indicating lamp
parking brake indicating lamp
braking liquid level indicating lamp
low oil pressure indicating lamp
engine failure indicating lamp
four wheel drive indicating lamp
generator preheating indicating lamp
fuel alarming indicating lamp
accumulator charging indicating lamp
ABS failure indicating lamp
left turn indicating lamp
right turn indicating lamp
A1 A16 B1
A5 A6 A7A8
A9 B6 B8
B9 B10
B11 A4A12 A14 A15B4
A10
connected
with
positive
pole
A3
B12
B13
B5

BE-33Body Electric System
Combination Instrument
Electric circuit diagram (continued)
SF
A3 connected
with negative pole
A1 connected
with positive pole
B8 connected
with negative
pole
B7connected
with positive
pole
A4 connecting
with lighting
switch
A6 connected
with negative
pole
pressure-regulating
potential deviceirect-current
power supply
5-9Vdrive power
supply
110VEL
luminous
plate
left turn indicating lamp
right turn indicating lamp
upper beam indicating lamp
rear fog lamp indicating lamp
rear window/defroster indicating lamp
front fog-lamp indicating lamp
water
thermometer
tachometer
connected with sensor
connected with revolution signal
speedometer
digital clock
fuel gaugeconnect to the cathode of sensor
connected with sensor anode
connected with sensor
connected with sensor
back door indicating lamp
parking brake indicating lamp
safety airbag indicating lamp
low oil pressure indicating lamp
engine failure indicating lamp
four wheel drive indicating lamp
generator preheating indicating lamp
fuel alarming indicating lamp
accumulator charging indicating lamp
ABS failure indicating lamp75
B9
B2 A15 B1 A9 B11 B10
A14 B4 B6 A12
B14 connected
with positive
pole
B7 connected
with positive
pole
A11 A5A7 B12B5 B13 A16A13 B16 B15
A2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
In this drawing, A stands for the white plugging
elements, B for black plugging elements, they
use the same numerical order.
instrument
plugging element

BE-34Body Electric System
Combination Instrument
Electric circuit diagram (continued)
A16 A1 B16 B1
SL SK
B1
B16
A1
A16
speed and mileage meter
4P
G
VA9vehicle speed signal
A11odometer sensorA10odometer sensor anode
B11sensor signalelectronic tachometer
water thermometer
fuel gaugecoolant temperature sensor
B5
A12
fuel gauge sensor
B14
A2
B3
upper beam
_NPdifferential latch-in
safety belt
preheating
sediment water alarmingelectricity charging/
discharging
fuel level alarming
brake failure alarming lamp
oil pressure alarming lamp
rear fog lamp
engine failure
four wheel drive indicating lamp
A1 Aturn indicating lamp
B16 left turn indicating lamp
A8
B4 +B7 - B8 A16 B15 B2B1 A15 A14B6 A13 B10B9
SY SJaccumulator plus four door-closing indicating lampA3turn on when the door is opened.
A11odometer sensor_NO
electronic odometer
electronic tachometerA10
B11
engine ignition coil
water thermometer
fuel gauge
B5
A12
neutral gear indicating lampA9
_NP
upper beamB14
differential latch-in
vacuum alarming
preheating
sediment water alarming
electricity charging/
discharging
fuel level alarming
brake failure alarming lamp
oil pressure alarming lamp
rear fog lamp
engine failure
four wheel drive indicating lamp
A1 left turn indicating lamp
B16 right turn indicating lamp
A8
B4 +
instrument lighting
system
B8
B7 - A16 B15 B2
B1 A15A14 B6 A13 B9 B3 B10A2
instrument lighting
system

BE-41Body Electric System
Wiping and Washing System
Electric circuit diagram of wiping and washing system
Dr SF
fuse5
ignition switch
ACCONST3
fuse13
OFF
INT
LO
HI
washing
614
2120
MM
combined switch
ignition switchbrusher motor
1 2 3
4 5 6 1 2 3 4 5
6 7 8 9 10 1 2 3 4 5 6 7
14
2113
2012 11 10 9 8
15 16 17 18 19421
P 5
battery brusher switch
brusher motorwasher motor

BE-42Body Electric System
Wiping and Washing System
Electric circuit diagram of wiping and washing system (continued)
SL SK
fuse
ignition switch
ACCONST
N21 3
4
56
1
27
2P
12 3 4 5
67
MIST
OFF
INT
LO
HI
washing
16
5
4
432
51
ignition switchcombined switch
rain-brusher intermissive relay brusher motorwasher motor
1
2 12
3
456 123
4561 2 3 4
5 6 7 8123
7U910 11
12 456
battery brusher switchbrusher motor
washer motor
intermissionreturn geargrounding
wire
power
supplywashingmotor
returning

BE-43
0 0
00
Body Electric System
Wiping and Washing System
Electric circuit diagram of front and rear brusher and washing system
SY SJ
fuserear defrost relayheating wire
rear defrost switch
1
23
Q
13
2
4rear brusher motor
8
76
5
OFF
ONrear brusher
switch
4
1
23
41
2 rear washer
switch rear washer
motor
3
MI OFF INT LOHIwashing
rear washer
motorfront washer
motor
1
21
2 rear brusher
switchignition
switch rear defrost
switchrear brusher
motor
12
3421
43
front washer
motor
combined switch
123 4
56
789 1011 12 combined switch
876 5 43 2
1
9 10 11
12 13 14
15 16 rear washer
switch
1
2
4
3 rain-brusher
intermissive relayfront brusher
motor
1
23
4
561
23
4
56 72
7
6
5
4
3
2
1
5
4
6
14 3 21
5
front brusher
motor
brusher
switch
3
1
2
456
12
grounding
wire return
washing
intermission
rain-brusher intermissive relay
small lamp switch
OFF1
6
small lamp relay
ONACC
battery
ignition switch
fuse
power
supply
return
ON4 3 2 1
8 7 6 51 2 3 4
5 6 7 8

BE-44Body Electric System
Wiping and Washing System
Electric circuit diagram of rear window, rear brusher and washing system
SF
ignition switch 5
4 3
7
6
5M
M
rear brusher motor5
3
6 14
rear washer
switch 1912 7
9
8
65 154
3
21110
1
14 12 17 rear window and rear brusher controller
ignition switch
rear window and rear brusher controllerdefrost switch
combined switch
rear brusher motor
3
62
4 1
5 1 2 3 4 5 6 7
8 9 10 11 12 13 14
15 16 17 18 19 20 211 2 3 4 5
6 7 8 9 101234 5 678
910 1112 1314151617 1812 34
5 6 7 8910
battery defrost switch
fuse
rear window up-down switch
rear washer motor
back door window location switch
back door
lock switch
back door regulator
defrost indicator light
defrost power grill
ACCON
ST

BE-51Body Electric System
Central Control Lock and Electric Rocker Gear System
Electric circuit diagram of central control lock
aê
pc
fuse
21
6
5
3
4 left front door switchleft front
main lock
control case of central control lock
1 2 3 4 5 6 7 8
fuse
M M M M
to generator
power lead
to left turn
lamp
to right turn
lamp
to door
lamp switch
control case of central control lock
1 2 3 4 5 6
7 8 9 10 a 12 131
6
5
7
10
132 3 12
11
central
controller box
batterylock-head lamp
battery central controller box
central control lock
switch at left front door
four doors locker
8
right front
main lock
left rear
auxiliary lockright rear
auxiliary lock

BE-53Body Electric System
Central Control Lock and Electric Rocker Gear System
Electric circuit diagram of central control lock (continued)
SL SK
pv
fuse
8
76
5
4
3
left front door
main lock
right front door
main lockleft rear door
auxiliary lockright rear door
auxiliary lock
control case of central control lock
123456 78
fuse
ignition switch
ACCONST
111
10
8 91
6
4
5
3
7
12
left front main
lockright front
main lock
left rear
auxiliary lockright rear
auxiliary lock
ignition switchcontrol case of central control lock
1 2 3 4
5 6 7 8123 45
6789101112
battery door lamp switch
speed sensor central
controller box turn lamp
battery central
controller box