replace HONDA CIVIC 1996 6.G Workshop Manual

Front Grille/Hood Edge
Protector
Trunk Lid Torsion
Bars
Replacement
Front grille:
NOTE: Take care not to scratch the front bumper'
Remove the front bumper (see page 20-94) Bemove the
clips and screws, then slide the front grille forward by
detaching the hooks.
>: Screw locations, 4
"qL
A +lt /
Hood edge Ploteetor:
NOTE:
. When removing the clips, use a cllp remover.
. lf necessary, replace any damaged clips.
>:Clip locations, 18
FRONT BUMPER
HOOD EDGE
/A.- -----,_ ,,, \-'-l
o[_]
20-99
Removal
CAUTION: Pui on gloves to protect your hands.
NOTE: Take care not to damage the body
Remove the torsion bars with the torsion bar assembly
tool while holding the trunk lid as shown.
CENTER CLIP
E
lnstallation is the reverse of the removal procedure'
NOTE:
. Adjust the torsion bars fore or aft with the
sion bar assemblY tool as shown
ll = Normal Posrtlona = Higher tensron
. Make sure the trunk lid opens properly.
tor-

Trunk Lid/Hatch
WeatherstripLicense Plate Trim
Replacement
When installing the trunk lid/hatch weatherstrip. align it
with the alignment mark on the trunk lid/hatch opening.
NOTE:
. Make sure there are no wrinkles in the weatherstrip.
. Check for water leaks.
2DllDi
STEEI.CORE
3D:
ALIGNMENTMARK (2Dl4D)
ALIGNMENT MARK
WEATHERSTRIP
ALIGNMENT MARK
BODY
\
20-100
Replacement
CAUTION: Put on glov€s to plotest your hands.
NOTE: Take care not to scratch the trunk lid/hatch.
1. Remove the license plate.
2, 3D: Remove the hatch trim panel (see page 20-63).
3. Remove the nuts and clips, and detach the clip, then
remove the license plate trim.
NOTE: Take care not to drop the nuts inside the trunk
lid/hatch.
a: Nut locations,2
6fi\5x0.8mm Irvr?// 1,8 N.m {0.18 kst.m,l- j llrftl ,/
>: Clip locations,
InA
aa# )
-,/
Installation is the reverse of the removal orocedure.
NOTE: lf necessary, replace any damaged clips.

Hatch Spoiler
Removal
NOTE: Take care not to scratch the hatch and body
1. Remove the hatch upper trim (see page 20-63)
2. Remove the nuts, and detach the clip, then lift the
hatch spoiler uP.
a: Nut locations, 4
1 2lbt.ftl _ j/
GROMMET
HIGH MOUNT BRAKELIGHT CONNECTOR
Disconnect the high mount brake light connector and
rear window washer tube, then remove the hatch
spoiler.
------,*;)
4. lf necessary. remove the spoiler trim from the spoiler
frame.
NOTE: The hatch spoiler trim for Canada produced
cars cannot be disassembled.
>: Clip locations
A>,4
>: Scr€w
5. Installation is the reverse of the removal procedure'
NOTEi
. lf necessary, replace any damaged clips.
a Make sure the connector and washer tube are
connected ProPerlY.
20-101

Side Window MoldingsRoof Molding
Replacement
CAUTION: Put on glovos to protect your hands.
NOTE:
. Take care not to scratch the body
. Remove the screw, and pull th€ side window molding
by hand.
>: Clip locationsA>,13
Installation is the reverse of the removal procedure.
NOTE: lf necessary, replace any damaged clips.
1l
)
A
>: Screw locations,
*@
MOLOING
\
20-102
Replacement
CAUTION: When prying with a flat-tip screwdriver, wrap
it with protestive taps to prevent damage, and use pro-
toctiv€ tape on the body.
NOTE: Take care not to scratch the bodv.
WINDSHIELOMOLDING
Installation is the reverse of the removal procedure.
NOTE:
. Take care not to damage the windshield molding.. Make sure the roof molding is installed securely.
K
PINlBody side)
I
)

Door and Side Moldings
Replacement
CAUTION: When prying with a flat-tip scr6wdrivgr, wrap it with protective tape to prevent damags'
NOTE;
. To remove the front side molding, remove the inner fender (see page 20-106)'
. To remove the door moiding, remove the door panel (see pages 20-4, 10, 16) and plastic cover.
. To removethe rearside molding, remove the side trim panel (see pages 20-60,611'
. Take care not to bend the door moldings.
. Before reassembling, clean the door bonding surface with a sponge dampened in alcohol'
. After cleaning, keep oil, grease and water from getting on the surface'
. lf necessary, replace any damaged clips.
4D:
FRONT DOORAdhesive areas.
2Dl3Dl
B>,3c>,2
REAR SIDEMOLOING
a: Plastic nut loc€tion. 1
@)
(cont'dl
20-103
MOLDING
>: Clip locations
A >: 4D, 112')13D,7

Door and Side Moldings
Replacement (cont'dl
Door molding removal:
The following materials and tools are required to repairthe door moldings.
NOTE: Followthe manufacturer's instructions.
Materials: (Reference)
. Stripe remover
3M 08907
Stripe adhesive remover
3M 08908
Adhesive tape
3M Super Automotive Attachment Tape
Tools;
a Protective tape
. Knife or Cutter
. Sponge or Shop towel. Infrared dryer
. Film
. Putty knife
. Alcohol
CAUTION: Put on gloves to protect your hands,
Remove the door panel, and pull back the plastic
cover,
Apply protective tape on and around the molding.
3. Release the clips from inside of the door. Carefullvcut the adhesive tape with a knife or cutter whilepulling the edge of the molding away trom the dooras shown.
NOTE: Take care not to scratch or bend the mold-Ing.
1.
KNIFE
DOOR MOLDING
\
20-104
Door molding installation:
1. Glue the new adhesive tape to the moldings assnown.
[\\\l : Adhesive tape tocations60 mm4D: t2 t i^l
40 mm11.6 in)
Forward L
REAR DOOR
2Dl3Dl
CLIPHOLDER
100 mm(3.94 inl1,050 mm 141.34 inl
Forward !
DOOR MOLDING
DOOR MOLDING
5 mm {0.2 inl
ADHESIVE TAPEThickness: 1.2 mm 10.05 in)
Installthe clips on the molding.
Heat the bonding surface of the door and doormolding with an infrared dryer.
Door: 104 - 140"F (40 - 60.C)Molding: 68 - 86"F (20 - 30.C)
NOTE: Use care when heating to prevent deforma-tion of the molding.
Align the molding with the clip locations, and setthe molding. Lightly push on the molding until itsedge is fully seated on the adhesive tape.
NOTE: Do not spray water on the motding withinthe first 24 hours after installation.
Reassemble all removed pans.

Side Sill Panel
Replacement
NOTE:
. Take care not to scratch the body
. 4D shown here;2D and 3D removal procedure is the same as 4D'
>: Screw locations, 4
W_1
NOTE: Loosen the screw,
then remove the lower cliP
using a clip remover.Remove the side cliPs from the body
by turning them 45"
To install the side sill panel, remove the side clips from the body.
panel on the car.
NOTE:
. Take care not to twist the side sill panel.
. lf necessary, replace any damaged side and lowerclips'
NOTEr When removing the side
sill panel, the side clips will
stay in the body.
SIOE SILL PANELRemove the lower cliPs,then remove the side sill Panelby sliding it forward.
install them on the side sill panel, then install the side sill
SIDE CLIP
\
20-105

Inner Fender, Fenderwell rrim, Fuel Pipe protector and Rear
Air Outlet
Replacement
NOTE: lf necessary, replace any damaged clips.
Inner tender:
>: Screw locations,4
r\
tllpo" l:,/
>: Clip locations, 7
Fenderwell trim/Fuel pipe protector/Rea. air outlet:
NOTE:
. Take care not to bend the fenderwell trim.. Before lnstalling the fenderwell trim, clean the bodybonding surface with a sponge dampened in alcohol.. After cleaning, keep oil, grease or water from getting onthe surface.
. To remove the fuel pipe protector, first remove the rearwheel (see section 18).. To remove the rear air outlet, first remove the rearbumper (see page 20 95).
STEEL FENDERWELL
>: Clip locationsA>,4B>,4
l;1A
!--l1!
c >,2
I
tAh'frv
\:
+
\-
20-106

Opener Cable/Opener and Latch/Wiper and Washer
Component Location Index
2Dt3DItD'
y"Tl,"nll,ib?*'r.* o*t"
Replacement, Page 20_1 13
Adiustment, Page 20'1 17
WINDSHIELDWASHER NOZZLESAdjustment, Page 20_1 17
HOOD LATCH
{see page 20-110)
REAR WINDOW WIPER
ARM and MOTORReplacement, Page 20-1 15
Adjustment, page 20 117
LOCK CYLINDER(see page 20 113)
LOCK CYLINDER
TRUNK LIO LATCH
{see page 20 112)
FUEL LID OPENERCABLE(see page 20-108i
LID OPENERCABLE(see page 20 108)
LID/FUELLID OPENER(see page 20 111)
RELEASE HANDLE(see page 20-110)
3D:
REAR WINDOWWASHER NOZZLEAdiustment, page 20-1 17
REAR WINDOWWASHER TUBE(see page 20-116)
HATCH OPENERCABLE(see page 20 110)
WASHER RESERVOIRReplacement, Page 20-1 15
HATCH/FUEL LID OPENER(see page 20 1'11)
FUEL LID OPENERCABLE(see page 20 110)
(see page 20 111)
20-107

Opener Cables
Replacement
NOTE:
t When removing the clips. use a clip remover.. Take care not to bend the opener cables.
Hood op€ne. cable:
NOTE; Remove the front bumper (see page 20-94) andinner fender (see page 20-106).
>: Clip loc.tionsA >,5 B>, 1
ry)
g
HOOD REI.TASEHANDI.I(see page 20-110)
cable through thehote in th6 body.
Installation is the reverse of the removal procedure.
NOTE:
a Make sure the hood opener cable is routed andconnected properly.
. Make sure the hood opens properly.
20-10a
Tlunk lid/Fuel lid opener cabte (2Dl4D):
NOTE: Remove the following parts from rhe Ieft side ofthe vehicle, then pull the carpet back, as necessary {seepage 20-66).
. Rear seat cushion (see pages 20-79, 81). Rear seat side bolster (4D, see page 20,79). Rear seat-back (2D, see page 20-81). Center pillar lower trim panel (4D, seepage20-59)o Lower anchor bolt from the front seat belt {2D. seepage 20-86)
. Side trim (see pages 20-59, 61). Seat side trim (4D, see page 20-59). Side trim panel (2D, see page 20-61). Trunk mat and spare tire lid. Reartrim panel (see page 20-62). Trunk side trim, Japan-produced (see page 20-62). Trunk trim panel, USA-produced (see page 20-62)
>r Clip, cable cushion locationsA >,4 B >,4D_ 1c >, 1 l4D)2D,2
t@#lB
_ : _/ _-___)
E >,4D, 12D,2
@i
_ _,, -/
D>,3