Ignition HONDA CIVIC 1996 6.G Repair Manual

I
Throttle Position (TP) Sensor ('99 - 00 Models except D16Y5 engine with M/Tl
The scan tool indicates Diagnostic Trouble Code {DTC) P0123: A high voltage problem in the Throftle Position
{TP) sensor circuit.
TP SENSOR 3P CONNECTOR {C11OI
sG2{GRN/BLKIvoc2
{YEUBLU}
'l'Wire side of female term;nals
ECM/PCM CONNECTOR C (31PI
Wire side of femal€ terminals
(cont'd)
11-137
The MIL has been reported on
DTC P0123 is slored.
Problem verification:1. Start the engine. Hold the
engine at 3,000 rpm with no
load (in Park or neutral) until
the radiator fan comes on
then turn the ignition swatch
OFF,2. Turn the;gnition switch ON (ll).
3. Check the throttle Positionwith the scan tool.
lntormittenl tailure, 3ystom is OK
at this time. Check tor Poor con'
neqtions or loo3€ wires at C'110(TP sensorl tnd ECM/PCM.
ls there approx. 10% when the
throttle is fully closed and
approx. 90% when the throttleis fully opened?
Ch€ck for an open in the TP s6n-
soJ:1. Turn the ignition switch OFF.
2. Disconnect the TP sensor 3P
3. Turn the ignition switch ON (ll).
4. At the wire harness side, mea-
sure voltage between the TP
sensor 3P connector terminalsNo. 1 and No.3.
ls there approx. 5 V?
Check tor an open in the wire(SG2lino):
Measure voltage between ECM/
PCM connector C (31Pi terminals
C18 and C28.
Repair open in the wite betwe€nECM/PCM (Cl81and TP son.or.ls there approx. 5 V?
Substitute a known-good ECM/PCM and recheck. lf Pr$cribedvoltage is now aveilabl6. replacethe original ECM/PCM.

PGM-FI System
Throttle Position (TP) Sensor (cont'd)
- The MIL hss been.eported on.- DIC P1121 i. stored.
Problem vedficatiod:1. Turn the ignition switch ON (ll).
2. Check the throttle position
with the scan tool.
ls TP *% or higher indicatedwhen the throftle is tullyopenod?
Intermittent tailure, ryttem i! OKrtthistimo.
I Pl 121 | The sca n tool indicates Diag nostic Trouble Code (DTC) Pl 121: Throttle Position (TP) lower than expected.
*: 11.8 {D16Y5 enginei12.9 {016Y7 engine)12.2 (D16Y8 engine)13.7 (816A2 engine)
I P1122 I The scan tool indicates Diagnostic Trouble Code (DTC) P1122: Throttle Position (TP) higherthan expected.
*: 16.5 {Dl6Y5, Dl6Y8 engine}16.9 (D16Y7 engine)16.5 (81642 engine)
- The MIL ha3 be6n repoJted on.- DTC Pl122 i. llorod.
P.oblom v6dfication:1. Turn the ignition switch ON (ll).
2. Check the throttle position
with the scan tool.
ls TP'70 or l€ss indicated whenthe throttle is fully closed?Intormitt6ot frilu.o, aFtom b OKat thb timo.
1 1-138

PGM-FI System
(From page 11-139)
Check for a shon in the HO2S:1. Turn the ignition switch OFF.2. Disconnect the Primary HO2S(Sensor 1) 4P connector.3. Start the engine and let it idle.4. Check the Primary HO2S(Sensor 1)output voltage withthe scan tool,
Does it stay at 0.1 V or less?
Check for a short in lhe wire(PHO2S linel:1. Turn the ignition switch OFF.2. Disconnect the ECM/PCM con-nector D ('l6P).
3. Check for continuity betweenthe Primary HO2S lsensor 1)4P connector terminal No. 1and body ground.
Repair short in lhe wire b6tw6enECM/rcM (D7) and Primary llO2S{Sensor 1}.
Substitute a known-good ECM/PCM and recheck. ll symptom/indication goes awry, replaco theoriginal ECM/PCM.
Primary Heated Oxygen Sensor (Primary HO2S) (sensor 1l
('96 - 98 Models except Dl6Y5 engine with M/T) (cont'dl
PRIMARY HO2S lsonsor 1l ,tP CONNECTOR lC123l
Wire side of female terminals
11-140

PGM-FI System
Primary Heated Oxygen Sensor (Primary HO2SI (Sensor 1)
('99 - 00 Models except Dl6Y5 engine with M/T) (cont'd)
PRIMARY HO2S {S€oror 1} 4P CONNECTOR lc123l
PHO2S f----l,wHl_l:-f;-l
0ffi
_L
Wire side of female terminals
(From page 11 141)
Chock fo. a shori in the HO2S:1. Turn the ignition switch OFF.2. Disconnect the Primary HO2S(Sensor 1i 4P connector.3. Stan the engine and let it idle.4. Check the Primary HO2S(Sensor 1) output voltage withthe scan tool.
Does it stay at 0.5 V or less?Roplaco the HO2S (Sensor 1).
Check tor a short in the wire{PHO2S linel:1. Turn the ignition switch OFF.2. Disconnect the EcltI/PcM con-nector C {31P).3. Check for continuity betweenthe Primary HO2S lsensor 1)4P connector terminal No. 1and body ground.
ReDair shorl in the wi.e betweenECM/PCM (Cl61 and PrimaryHO2S (Sercor 11.
Substitute a known-good ECM/PCM and recheck. lf symptom/indication goes away, replace theoriginal ECM/PCM.
11-142

Primary Heated Oxygen Sensor (Primary HO2SI (Sensor 1)
('96 - 9b Models except Dl6Y5 engine with M/Tl
PHO29IWHT}
The scan tool indicates Diagnostic Trouble Code (DTC) P0132: A high voltage problem in the Primary Heated
Oxygen Sensor (Primary H02S) (Sensor'l) circuit.
PRIMARY HO2S (Sonso. 'll 4P CONNECToR
tc123t
sG2IGRN/BLKI
Wire side ot female terminals
ECM/PCM CONNECTOR D I16PI
JUMPER WIRE
PHO2S (WHT}SG2 IGRN/BLKI
Wire side of tem6le terminals
Probl€m verification:1. Do the ECM/PCM Reset Pro-
cedure.2. Start the engine. Hold the
engine at 3,000 rpm with no
load (in Park or neutral) until
the radiator fan comes on
3. Test-drive with the A/T in Eposition (M/T in 4th gear)
4. Check the PrimarY HO2S(Sensor 1) oLltPut voltage with
the scan tool during decelera'tion using completely closed
throttle.
Int.rmittont fiilur., system it OK
at thb timo. Chock for Poot con-
nections or loo3a wir63 at Cl23
lPrimarY HO2S, SensoJ 1l .nd
ECM/PCM.
Does the voltage stay at 1.0 V
or more?
Check for an open in the Primary
HO2S:1. Turn the ignition switch OFF.
2. Disconnect the Primary HO2S(Sensor 1) 4P connector'
3. Connect the PrimarY HO25
lSensor l) 4P connector termi-
nals No. 1 and No. 2 with a
4. Turn the ignition switch ON (ll).
5. Check the PrimarY H02S(Sensor 1i outPut voltage with
the scan tool.
lsthere 1.0 V or more?
Check for an open in the wiro
{PHO2S line):1. Turn the ignition switch OFF.
2. Connect EcM/PcM connector
terminals D7 and D11 with ajumper wrre,3. Turn the ignition switch ON lll)4. Check the PrimarY HO2S(Sensor 1) output voltage withthe scan tool,
Replir open in tho wirc b€twccnECM/PCM lo?) and Prim!.Y
HO2S lsonsor 1).ls there 1.0 V or more?
Substitute a known-good ECM/PCM and recheck. lf 3ymptom/indicetion goos awey, roplacethe oliginal ECM/PCM.
11-143

PGM-FI System
Primary Heated Oxygen Sensor (Primary HO2SI (Sensor 1)
('99 - 00 Models except D16Y5 engine with M/T)
The scan tool indicates Diagnostic Trouble Code (DTC) P0132: A high voltage problem in the primary HeatedOxygen Sensor (Primary HO2S) {Sensor I ) circuit.
PRIMARY HO2S ls€n3or 1' 4PCONNECTOR(c123t
PHO2SIWHTI
Wire side of temale terminals
ECM/PCM CONNECTOR C 131PI
sG2(GRN/
BLK)
SG2 IGRN/8LK}
Ware side of female terminals
The MIL has been reported on.OTCP0132 is stored.
Problem vorificalion:1. Do the ECM/PCM Reset Procedure,Start the engine. Hold theengane at 3,000 rpm with noload (in Park or neutral) untilthe radiator fan comes on.Check the Primary HO25{Sensor lioutput voltage withthe scan tool during decelera-taon using completely closedthrottle.
Intermittent tailure, systom k OKat this time. Chock tor poor con-nections or looso wir* at Cl23(Primaly HO2S, Sonsor 1) andECM/PCM.
Check lor an open in the PrimaryH02S:1. Turn the ignition switch OFF.2. Disconnect the Primary HO2SlSensor 1)connector.3. Connect the Primary H02S(Sensor 1)4P connector terminals No. 1 and No. 2 with a
4. Turn the ignition switch ON (ll).5. Check the Primary H02S{Sensor l) output voltage withthe scan tool.
ls there 1.5 V or more?
Check lor an open in th€ wire(PHO25 lin€l:1. Turn the ignition switch OFF.2. Connect ECM/PCM connectorterminals C16 and C18 with ajumper wire.3. Turn the ignition switch ON {lli.4. Check the Primary HO2S(Sensor 1i output voltage withthe scan tool,
Roptir op.n in tho wire betweonECM/PCM lCl6l and Prim.ryHO2S lsensor 11.
ls there 1.5 V or more?
Subsiitute a known-good ECM/PCM and r.check. lf symptom/indication goos away, replecethe original ECM/PCM.
11-144

PGM-FI System
Itil-"w Heated Oxygen Sensor (primary HO2S) (sensor 1l(Dl6Y5 engine with M/Tl
The scan tool indicates Diagnostic Trouble Code (DTC) p1162: A malfunction in the primary Heated OxygenSensor (Primary HO2S) (Sensor 1) circutt.
Doscription
The Primary Heated orygen sensor (Primary Ho2s) {sensor 1) operates over a wide airlfuel range. The primary Ho2S(Sensor 1) is installed in the exhaust manifold.
SEI{SORELEMENT
SENSORTERMINALS
ECM CONNECTOR C (31PIPRIMARY HO2S(SENSOR 1)8PCONNECTOR {Clir5)
female terminalsof femaleterminals
NOTE: lf DTC Pl162 is stored at the same time as DTC Pl167, troubteshoot DTC p1162 first, then recheck for DTC p1167.
(To page 11-147)
- lh6 MIL hes b6on reDorted on.- DTCPl162 ir 3tored.
Problom v6rificationi1. Do the ECM Reset Procedure.2. Start the engine.3. Wait at least tlvo minutes.
Test drive tor several miles withthe transmission in 3rd gear. Holdthe engine speed at 1,500 rpm.
ls DTC P1162 indicatod?
Intermittent tailuro, systom is OKat this timo. Check tor poor con-nections or loose wires at C145(Plimr.y HO2S, Senso. t) andECM,
ls DTC P1162 indicated?
Chock for an open in the wire(lP+ lins):1. Turn the ignition switch OFF.2. Disconnect ECM connector C{31P) from the ECM.3. Disconnect the 8P connectorfrom the Primary HO2S {Sen-sor 1).4. Check for continuity betweenthe Primary HO2S (Sensor 1)8P connector terminal No. 7and ECM connector terminalc23.
Repair open in the wire betwaonECM (C231 end Prim.ry HO2Slsen3or l).
Inspect lor poor terminal to termi-nal contact at the Primary HO2Slsensor 'l I connoctor and ECM.It terminal contect is OK, roplacelh6 Primrry HO2S {Sensor 1}.
11-146

Check the ECM input vottage {lP-/
VS- lino):1. Turn the ignition switch OFF.
2 Turn the ignition switch ON (ll)
3. Measure voltage between
ECM connector terminals C24
Ch.ck the ECM:
1. Turn the ignition switch OFF
2. Disconndct ECM connector C
{31P){rom the ECM.
3. Check lor continuity between
body ground and ECM con
nector terminal C24
ls there more than 0.5 V?
- Repair open in the wire
betw€en ECM {C2{l and Pri-
ma.y HO2S {S€nsor 1 l.- Substitute a known-good ECM
and recheck. It symptom/indi
cation goes away. replace the
odginal ECM.
Check to. r short in the wi.e {lP-/
VS- lin6l:1. Disconnect the 8P connector
from the Primary HO2S lsen-
sor 1).2. Check tor continuity between
body ground and ECM connec-
tor terminal C24
Ropair short in the wire bstween
the Primary HO2S lsensor 1) and
ECM (C24).
Check the ECM output voltage
{VS+ linel:N4easure voltage between ECM
connectorterminals C25 and D11.
Check for a short in the wire (VS+
line):1. Turn the ignition switch OFF.
2. Disconnect ECM connector C
{31P) Irom the ECM.
3. Check {or continuity between
body ground and ECM con
nector terminal C25.
ls there mote than 0.5 V?
ECM CONNECTORS
lFrom page'11-146)c (31PlD {15P)
tP-/vs- tREolfemale termrnals
sG2(GRN/BLKI
(cont'd)
11-147
I23a68910
111213la15t6'171622
232a25272a2930
O rP-/vs-:Z taeot
,l23a55I910
1112131a151617t822
232125212AE30
0) {REDr
23a518910
l11213ta'15't6171822
2321E272A2930
[]) vs*I rwsrt
(To page 11- 148)(To page 11 148)

PGM-FI System
Primary Heated Oxygen Sensor (Primary HO2SI (sensor l)
(Dl6Y5 engine with M/T) (cont'd)
(From page 1l-147)(From page 11 147)
(To page 11 149)
{GRN/BLK}
(GRN/8I-K}
(To page 11-149)
11-148
Substitute a known-good ECMand rechock. tf symptom/indicr-tion goes away, replace the origi-nalECM.
Check for a short in the wire llP+lin6):1. Disconnect the 8P connectorIrom the Primary HO2S (Sen-
sor 1).2. Check tor continuity betweenbody ground and ECM connec-tor terminal C25.
Repair short in the wiro botweenthe Primarv HO2S {Sensor 1} andECM {C25}.
Replace th€ Primary HOzS {Sen-sor 11.
| 2 3ra1a9to
tl 12t516111a
p ffi;r, w''.""i0"or.I lemate lerml
ls there more than 5.0 V?check the EcM:1. Turn the ignition switch OFF.2. Disconnect the 8P connectorfrom the Primary HO2S (Sen-
sor 1).3. Turn the ignition switch ON (ll).4. Measure voltage between ECN4connector C25 and D11.
ls there more than 5.0 V?
Check the ECM input voltage llP-/vS-linel:1. Start the engine. Hold theengine at 3,000 rpm with noload (transmission in neutral)untilthe radiator fan comes on,then let it idle.2. Measure voltage between ECMconnector terminals C24 andDt1.
Subslitute a known-good ECMand rgcheck. It symptom/indica-tion goes away, repl.ce the origi-nal ECM.
ls there 2.6 2.8 V?Check th6 ECM output voltage(VS+ linel:Measure voltage between ECMconnector terminals C25 and D11.
7a9t0It 12t3t6'11ta
VS+{WHT}sG2
235
,9 ,101l12
l3'tat515
1 2i35a9t0't2'ttt5ttrl22
VS+{WHT)sG2
23
6lt9ll1315

(From page 11 148)(From page 11'148)
Roplac€ th€ Primary HOzS (Sen'
sor 11.ls there lessthan 2.8 V?
Substitute a known-good ECM
and recheck. lf symptom/indica'
tion goes awav, replace th€ odgi'
nalECM.
Check the ECM oulput voltage
(lP+ linel:Measure voltage between ECM
connector terminals C23 and D11
Substitute a known-good ECM
and recheck f symptom/indica-
tion goes awaY, replace the origi_
nal ECM.
ls there more than 0.4 V?
Check the ECM:1. Turn the ignition switch OFF.
2. Disconnect ECM connector C(31Plfrom the ECM.
3. Check for continuity between
body ground and ECM con-
nector terminal C23
Check fot an oPen in tha wire
llP+ linel:1. Turn the ignition switch OFF.
2. Disconnect the 8P connoctor
from the Primary HO2S (Sen-
sor'l).3. Check for continuity between
the PrimarY HO2S (Sensor 1)
8P connector terminal No. 7
and ECM connector termrnal
c23.
Repair open in the wire belween
ECM {C231 and Primary HO2S
{Sensor 11.
Substitute a known_good ECM
and r6check. lf symPlom/indica'
tion goos away, replace the odgi-
nalECM.
Check for a short in the wire llP+
line):1. Disconnect the 8P connector
from the Primary HO2S {Sen'
sor 1),2. Check for continuity between
body ground and ECM con-
nector terminal C23.
Repair short in lhe wire belween
the Primary HO2S (Sensor 'l) dnd
ECM {C23).
Replace the Primary HO2S (Sen'
sor 1).
sG2(GRN/BLKI
Wire side offemale termanals
PRIMARY HO2S(SENSOR 1l8PcoNNECTOR lC1a5l
lP+(BLK)
Wire side of
female termrnalsof femaleterminals
NO
(cont'd)
123a68910
111213141516171822
2125a30
I lP+
6) tBrK)
ECM CONNECTOR C {31P}
23a67II10
1112131l15161118,422
232a25A30
A lP+Ij/ IBLK)
11-149