Moonroof HONDA CIVIC 1997 6.G Workshop Manual

ITEMMETRICENGLISHNOTESTEERINGSYSTEMTvpe P/sM/SOverall Ratio p/S
M/STurns, Lock-to Lock p/S
M/SSteering Wheel Dia.
Power assisted, rack and pinionRack and pinion1l.120.33.64..1380 mm 15.0 inSUSPENSIONTYPe Front and RearFront and RearIndependent double wishbone, coil springTelescopic, hydraulic nitrogen gas-filled
WHEELALIGN| 4ENTCamber FrontRearCaster F.ontTotalToe FrontRear
0.00,- 't'
1.40'ln 1 mm ln 1/16In 2 mm In 1/16EBAKE SYSTEMType FrontRea r
Pad Surface Area Front
Rea r
Parking Brake Type
Power assisted self adjusting ventilated discPower assisted self adiustjng solid discPower assisted sell adjusting dr!m37.5 cm'x 4 5.8 sq in x 4
44.1ctn,x4 ] 6.84sq-inxa
67.2 cmz x 4 | to.+ sq in ' I21.2 cm, x 4 3.3 sq in x 4Mechanical actuating, rear two wheelbrakes
5410 stamped onthe caliper body2056 stamped onthe caliper bodyDrumDisc
TIRESize and PressureSee lire intormation label
WASHERCapacity 2door Coupe/4,door Sedan
2,door Hatchback
2.5 f (2.6 LJS qt, 2.2 lmp qt)4.5 | (4.8 US qt,4.0lmp qt)2.51 (2.6 US qt, 2.2 lmp qt)4.5 f (4.8 US qt, 4.0 lmp qt)
USA modelCanada modelDXExcept DXELECTRICALBafteryStarterAlternatorFuses In Under dash Fuse/Felay BoxIn Under-hood Fuse/Belay 8oxIn Under hood ABS FLrse/Relay BoxHeadlightsFront Turn Signal/Parking LightsRear Turn Signal LaghtsBrake/TaillightsInner Taillights*,High Mount Brake LightBack up LightsLicense Plate LightsCeiling Light
Trunk LightsGauge LightsIndicator Lightslllumination and Pilot LightsHeater Control Panel Lights
12 V 38 AH/5 HR12 V 1.0 kW, 1.2 kW12V 75 A,80 A7.5 A, t0 A, 15 A, 20 A7.5 A, 10 A, 15 A, 20 A, 30 A, 40 A, 80 A7.5 4.20 A, 40 A12V_60/55W12V -2115W
12V - 21W12V - 21/5W12V-5W12 V 18 W*" 21 W+" *3
12V 21W12v-5wl2V-8W(Withmoonroofl12 V - 5W (Without moonroof)
12V-1.4W,3W't2 v 1.12W. 1.4 W12v-0.84w, 1.4 W12V 1.4 W
Design Specifications
(cont'd)
P/S: Power Steering M/S: Manual Steering*l: 2-door Coupe *2: 2door Hatchback *3: 4-door Sedan*4: USA (HAM), Canada (HCM) produced *5: Japan produced
3-22
L'

l}
e\
Body ('96 modell
Doors
Front Door Index (4D) ...20-2
Rear Door Index {4Dl .....20-8
Door fndex lzDl3Dl .......20-14
Emblems
f nstallation 20-118
Exterior
Component Location Index ............... 20-93
*Frame Repair Chart .......... 20-120
* Interior
Component Location Index ............... 20-58
Mirrors
Mirror Rep|acement .................. ......... 20-24
Mirror Holder/Gover Replacement ... 20-25
Rearview Mirror Reolacement .......... 20-25
Moonroof
lndex .......... .....................20-50
Opener Cable/Opener and Latch/
Wiper and Washer
Component Location Index .......... ...,. 20-107
Seats and Seat Belts
Gomponent Location Index .......... ..... 20-73
Sub-frame ....20-119
Windshield, Rear Window and Ouarter Glass
Index .......... .....................20-26
Body {'97 modell
Body ('98 modell
Body ('99 modell
Body ('00 model)
20-123
20-131
20-135
20-141
It

Moonroof
SWITCH PLATEAdjustment, page 20 56
REAR DRAINTUBE
Y<
/ ?'''u8E ll /LfP ll I
U6
./w
FRONT ORAIN TUBE
CABLE ASSEMBLYReplacement, page 2O-55
Index
SUNSHADEReplacement, page 20-52
RAIL HOLDER B
RAIL HOLDER A
REAR DRAINVALVE
--:=::
0\g TNNER CAELE
20-50

Troubleshooting
SymptomProbable Cause
Water leaks1. Clogged drain tube.
2. Gap between glass weatherstrjp and roof panel.
3. Defective or improperly installed glass weatherstrip.
4. Gap between drain seal and roof panel.
Wind noise'1. Excessive clearance between glass weatherstrip and roof panel.
Motor noise1. Loose motor.
2. Worn gear or bearing.
3. Cable assembly deformed.
Glass does not move, but motor turns'1. Clutch out of adjustment.
2. Foreign matter stuck between guide rail and slider.
3. lnner cable loose.
4. Cable assembly not attached properly.
Glass does not move and motor does not turn
{glass can be moved with moonroof wrench)
1. Blown fuse,
2. Faulty switch.
3. Battery run down.
4. Defective motor.
5. Faulty relay.
D
Glass Height Adjustment
The roof panel should be even with the glass weather-
strip, to within 1.7 :lr3 mm (0.07 :3:31 in.) all the way
around. lf not, open the giass fully, and:
GLASS WEATHERSTRIP
1. Remove the bracket cover.
Loosen the nuts, and install the shims between the
glass frame and glass bracket as shown.
Shim thickness: Front max.3 mm 10,12 in.l
Rear max. 2 mm 10.08 in.)
Repeat on opposite side i{ necessary.
)
5x1.0mm9.8 N.m 11.0 kgf m,7.2 rbtft)
SRACKETCOVEB
----------1>
6x1.0mm9.8 N.m {1.0 kgtm,7.2 tbf.ft)
1.7 tl.8 mm
{0.07 :3 3i in.}
20-51

Moonroof
Glass, Glass Bracket and Sunshade Replacement
l. Close the glass fully.
2. Slide the sunshade all the way back.
3. Remove both bracket covers.
Forward_--____->
4. Remove the nuts from both glass brackets.
6x1.0mm9.8 N.m (1.0 kgf.m,7.2lbt.ftl
Remove the glass by lifting up and pulling forward
as shown.
NOTE: Do not damage the roof panet.
ERACKET COVER
GLASS EBACKET
GLASS
\
20-52
DRAIN CHANNEL
6. Remove the drain channel.
7. Remove the holder cover. then remove the
holder B.
NUT6x1.0mm9 N.m {0.9 kgf.m.? tbtftl{i;t'm
RAIL HOLDER B
Using the moonroof wrench, move the glass bracket
to the position where the moonroof normally pivots
down, and remove the screws.
scREws

b
D
9. Remove the rail holder A.
GLASS BRACKET
DRAIN CHANNEL ROO STOPRotate as shown to remove it from the guide rail.
10. Remove the drain channel rod slider by moving the
cable slider forward using the moonroof wrench.
'11. Detach the drain channel rod stop from the cutout
of the guide rail as shown.
DRAIN CHANNELROD
I
NUT6x1.0mmI N.m (0.9 kgf.m,SUNSHAOE
\
'14.
12. Slide the sunshade forward, then remove it.
Installation is the reverse of the removal procedure.
NOTE: Check the glass height (see page 20-51).
Check for water leaks,
NOTE: Do not use high-pressure water.
20-53

Moonroof
Motor, Drain Tube and Frame Replacement
CAUTION:
. Put on gloves to protecl your hands.
. Be careful not to damage the seats, dashboard and other interior trim.
'1. Remove the headliner {see page 20-64).
2. Disconnect the motor connector and glass position switch connector.
NOTE: When removing the motor, detach the connector from the frame, remove the bolts and nuts, then remove the
motor.
3. Remove the glass {see page 20-52).
4. Disconnect the drain tubes, and detach the ceiling light harness.
5. Remove the frame mounting bolts.
NOTE;
. An assistant is helpful when removing the bolts.
. Remove the front bolts last.
6. Detach the rear hooks by moving the frame forward, then remove the frame.
BOLT6x1.0mm9.8 N.m {1.0 kgt m,7.2 tht.hl
6x1.0mm9.8 N m (1.0 kgl.m, 7.2 lbtft)
20-54
\

Moonroof
1.
2.
Switch Plate Adjustment (Fully Closed Positionl
3.
4.
5.
Remove the headliner {see page 20-64).
Using the moonroof wrench, close the glass fully.
NOTE: Check the glass fit to the rool panel.
Using an open-end wrench, loosen the switch plate mounting bolts.
Adjust position of the switch plate (switch cam) as shown.
Check the operation of the glass (from tilt-up position to fully closed position, from the fully open position to the fully
closed position) by operating the moonroof switch.
NOTE: Check the glass height (see page 20-51).SWITCH PLATE
GUIDEPLATE
SWITCH CAM
While moving the switch plateplate at the position where thea (a faint click is heard).
INNER CABLE END
little bv little, secure the switchswitch cam contacts the switch
Close the glass fully, and check for water leaks.
NOTE: Do not use high-pressure water.
CAELE BRACKET
20-56

4. Remove the rear roof trim and clips, and remove
the roof trim and socket plug (moonroof model).
>: Clip locationsA> 2DllD,7 B > With moonroof, 'l
3D.5 Without moonroof,3
[il',fEl
t% .l €E .l':: =,/ _._- ,/
2D l3D l4Dl
REAR ROOFTRIM
3D:
t
REAR ROOF
TRIM
2D:
5.
7.
OUARTERIRIM PANEL
4D: Lower the rear pillar trim on both sides
3D: Remove the upper anchor bolts from the front
and rear seat belts (see pages 20-86, 89), then lower
the quarter trim panel on left side.
2D: Remove the upper anchor bolt from the front
seat belt (see page 20-86), then lower the quaner
trim panel on left side.
Lower the headliner.
Carefully remove the headliner through the passen-
ger's door opening (2Dl4D) or hatch opening (3D).
Installation is the reverse of the removal procedure.
NOTE:
. When inserting the headliner through the open-
ing, be careful not to fold or bend it. Also, be care-
ful not to scratch the bodY.
. Check that both sides of the headliner are
securely attached to the trim.
. When installing the roof trim, install the joint
toward the right side (moonroot model)
6.
8.
20-65

Dashboard
Component RemovaUlnstallation
CAUTION: When prying with a flat-tip screwdriver,
wrap it with protoctivo tape, and apply protective tape
around tho r6lat6d parts, to prevent damag6.
NOTE: Take care not to scratch the dashboard and relatedpans.
Instrument Danel removal:
1.Lower the steering column.
Remove the screws, and detach the clips, then care-
fully remove the instrument panel.
3. Installation is the reverse of the removal procedure.
>: Clip locations, 2
.il |
Pit)_ _ ,/
>: Screw locations,2
^l
@sl
:)
PANEL
20-68
Driver's dashboard lower cover and knee bolster removal:
SRS components are located in this area. Review the SRS
component locations, precautions. and procedures in the
SRS section (24) before performing repairs or service.
'1. Remove the screws, and detach the clips, then
remove the driver's dashboard lower cover. lf
equipped with power mirrors and moonroof, discon-
nect the connectors.
>: Screw, boh loc.tionsA>.3B>,2
_-rri I /a_6x1.0mm*\Y @{[) s 8 N'm tt o rst'm,
_-_- J _ \J- 7 2_rbtftl -_
>: Clip locationsA>.2 B >, 1
tu
DRIVER'S DASHBOARDLOWER COVER
Remove the bolts, then remove the knee bolster.
Installation is the reverse of the removal procedure.