jack HONDA CIVIC 1998 6.G Owner's Manual

Transmission
Installation
Flush the ATF cooler as described on pages 14-352and 14-353.
Remove the used grease in the flywheel hub caDand flywheel splines.
Fill the inside of the flywheel hub cap, and coat the fly-wheel hub splines with Super High Temp Urea Grease(P/N 08798 - 9002) as shown.
L
SEALING RING{RUEBER)
SPLINESApply SUPEB HlcH TEMPUREA GREASElPlN 08798 - 90O2t
SUPER HIGH TEMPUREA GREASE(P/N 08798 - !)00211.5-2.5 g 10.05-0.t9 oz)
Install a new sealing ring (rubber) on the inoutshaft, and install two '14 x 20 mm dowel Dins in theflywheel housing.
Install the flywheel securely on the input shaft, theninstallthe starter motor on the flywheel housing.
4,1Nmla.5 kgt.m, 33 tbt.ft)
INPUT SHAFT
STARTER
l4 x 20 mm DOWEL ptN
.4;i "lrj
,i rr,"r., ., a
14-348
FLYWHEEL
MOUI{T74 N.m (7.5 tstm,5a tbtftt
6. Place the transmission on s jack, and raise it to theengine assembly level.
7. Anach the transmission on the engine, then installthe transmission housing mounting bolt and rearengine mounting bolts.
TRANSMISSION HOUSINGMOUNTING BOIT6,1 N.m 16.5 kgl.m,47 tbtttl59 Nrn {6.0 kgl.m. ,€ lbt ftl
WASHER
lnstall the transmission mount bracket. Tighten thelong bolt loosely, and tighten the nuts and bott onthe mount bracket to the specified torque. Thentighten the long bolt to the specified torque.
REAR ENGINE MOUNTINGBOLTReplace.12 x 1.25 mm
12x 1.25 mn6,r N'm 16.5 kgtm,47 tbtftl
l-".--..-,^
G\V
TRANSMISSONMOUNT BRACKET
12 x 1.25 mn

l.
9. Install the remaining transmission housing mount-
ing bolts.
PRIMARY OXYGEN SENSOR
Remove the transmission jack and the hoist. then
remove the hoist bracket from the engine'
Attach the flvwheel to the drive plate with eight
bolts and torque as follows:
Rotate the crankshaft pulley as necessary to tighten
rhe bolts to half of the specified torque, then to the
final torque, in a crisscross pattern.
After tightening the last bolt. check that the
crankshaft rotates freelY.
10.
11.
12. Install the flywheel cover and the engine stiffeners
DRIVE
6xl.0mm12 N.m
- l12 kgf'm'rE 8.7 tbf.ftl
ENGINESTIFfENEB10 x 1.25 mmart N.m la.s kgt.m,33 tbtftt
8 x 1.25 mm24 N.m(2.1 kgf'm,17 tbt.ftt
DRIVE PI.ATE BOLT
6x1.0x14mm12 N.m {1.2 kgt m.
8.7 lbf,ftl8 x 1.25 mm26 N.m
12.7 kqfin,20 rbt'ftlFLYUTHEEL
ENGINE STIFFENER
8 x 1.25 mm10 x 1.25 mmr,a N.m {4,5 kgf m,
33 tbf.ftl
TRANSMISSION HOUSING
MOUNNNG BOLT
6il N.m {6.5 kgf.m, 47 lbf'ftl
24 N.m (2.4 kgt'm, '17 lbf'ftl
22 N.m t2.2 kgl m, 16lbf'ftl
14-349
13.
14.
Tighten the crankshaft pulley bolt, if necessary (see
section 6).
Connect the ATF cooler hoses to the ATF cooler lines
(see page 14-357).
CAUTION: Whilo connecting the ATF cooltr hGes,
b€ sure not lo allow dust and other loreign parti-
cles to entg. into the transmission.
15. Installthe right front mounvbracket'
10 x 1.25 mm
a,r N.m {4.5 kgf'm,33 lbt ftl
RIGHT FRONTMOUNT/BRACKET
ATF COOLER LINE
10 x 1 .25 mm54 N.m {5.5 kgt'm,
4{) tbl.ftt
ATF COOI,TR HOSE
16. Installthe exhaust PiPe A.
EXHAUST PIPE A
GASKETReplace.
@
\SELF.LOCKING NUTReplace.10 x 1.25 mm5/a N.m {5.5 kgt m,irc lbf.ft)
(cont'dl
*s$o
oor*rr-@Replace.
SELF.LOCKINGReplace.8 x 1.25 mmSELF.LOCKING NUT
Replace.8 x 1.25 mm16 N.m {1.6 kgl'm,12 tbl.ftt

t
Adjustment
!@ Make sure lifts, jacks and safety stands are
placed properly (see section 1).
l. Remove the front console (see section 20).
2. Shift to I posirion, then remove the lock pin from
the adjuster.
SHIFT CAELE
l,
,l
{0.7 kgf.m, 5lbf'ltl
3. Check that the hole in the adiuster is perfectly aligned
with the hole in the shift cable. There are two holes in
the adjuster. They are positioned 90" apart to allow
cable adjustment in 1/4 turn increments.
lf the hole is not perfectly aligned, loosen the lock-
nut on the adjuster and adjust as required.
Tighten rhe locknut to 7 N.m (0.7 kgim,5 lbf'ft).
Install the lock pin on the adjuster' lf you feel the
lock pin binding as you reinstall it. the cable is still
out of adjustment and must be readjusted
Make sure the lock pin is seated in the adiuster
securery.
lMove the shift lever to each position, and verify that
the shift position indicator follows the automatlc
transaxle gear position switch.
Start the engine, and check the shift lever in all
positions. lf any gear does not work properly, refer
to troubleshooting (see page 14-294 and 14-295).
Insert the ignition key into the key cylinder on the
Aff gear position indicator panel, and verify that the
shift lock lever is released.
7.
10.
14-355

Front Damper
Installation (cont'd)
2. Install the damper fork over the driveshaft and onto
the lower arm. Install the front damper into the
damper fork so the aligning tab is aligned with the
slot in the damper fork.
ALIGNING TAB
DAMPERPINCHEOLT10 x 1.25 mm43 N.m 14.4 kgf.m, 32 lbtftl12 x 1.25 mm64 N.m 16.5 kgl.m, 47 lbtftlReplace.
Loosely install the damper pinch bolt into the top ofthe damper fork.
Loosely install the damper fork bolt and a new self-locking nut into the bottom of the damper fork.
Raise the knuckle with a floor jack until the vehiclejust lifts off the safety stand.
@E The ftoor ilck must be sscuroty posi-
lionsd or personal iniury may r€€uh.
Tighten the damper pinch bolt.
Tighten the damper fork bolt and self-locking nut.
Tighten the flange nuts on top of the damper.
Install the brake hose mounts with the brake hose
mounting bolts.
Install the front wheel.
7.
8.
9.
10.
1a-20

Rear Damper
Ilnstallation
'1. Lower the rear suspension, and position the
damper with the spring stop pointed toward the left
SPRING STOP
2. Loosely installthe two flange nuts
FLANGE NUTS10 x 1.25 mm49 N.m (5 kgf.m, 36 lbt'ft)
Tighten these nuts in
step 7.
lr
3. Loosely install the flange bolts.
FLANGE BOLT10 x 1.25 mm54 N.m {5.5 kgf m, 40 lbt'ft1
FLANGE BOLT10 x 1 .25 mm54 N.m {5.5 kgf.m,/r0 lb{.ft|
7.
Raise the rear suspension with a floor jack until the
vehicle just lifts off the safety stand.
!@@ Tne floor iacx must be securelY Posi-
tionod or peFonal iniury may rssull
Tighten the flange bolts.
Tighten the two flange nuts on top of the damper to
the specified torque.
Check the rear wheel alignment and adjust if neces-
sary (see page 18-4).
1A-29

Troubleshooting
DTC 1-1 and DTG 1-2
CAUTION: Whenever the ignition switch is ON 0l), orhas been turned OFF for le33 than three minutes, becareful not to bump the SRS unit; the airbagls) couldaccidentally deploy and cause damage or inluries.
REEL2P CONNECTOR
AZ - SZ5011A
07sAz-TB{0t1At2 0 JACKT-
CABLEREEL2P CONNECTOR
07TAz - SZ5011A
DRIVER'S AIRBAG
SRS MAIN HARNESS
Try to reproduc€ the SRS indicator light:1. Erase the DTC memory lsee page 24,'15).2. Turn the ignition switch ON {ll), and check that the SRS indi-cator light comes on lor about six seconds and goes off.
Does the SRS indicator liqht 3tav on?
Intermittent lailure. system is OK at this time. So€ TloubleIntermittent Failur6 on Deqe 24-15.
Check for en open in th€ driver's airbag inllator:1. Turn the ignition switch OFF.2. Disconnect the battery negative cable, then disconnect thepositive cable, and wait for three minutes.3. Disconnect the driver's airbag 2P connector from the cablereel 2P connector.CAUTION: Do not disconnect the pa9,!eng6.,s ailbag con-nector.4. Connect the special tool {2 0)to the cable reel 2P connec,tor.5. Reconnect the battery positive cable, then reconnect thenegative cable,6. Erase the DTC memory {see page 24 15}.7. Read the DTC {see paqe 24-13).
ls OTC 1-1 or DTC 1-2 indicatod?
Open or incroas€d resistanc€ in the driver's ai.bag inoa-tor; r€place the d ve/s airbag lse6 pege 24€?).
Check for an opgn in the cabl6 reel:1. Disconnect the battery negative cable, then disconnectthe positive cable, and wait for three minutes.2. Disconnect the special tool {2 O) from the cable reel 2pconnector,3. Remove the dashboard lower cover, and disconnect thecable reel 2P connector from the SRS main harness.4. Connect the special tool {2 0} to the SRS main harness2P connector, {cont,
To page 24-43
(2 0 JACK)
24-42
l!

Troubleshooting
DTC 1-3
CAUTION: Whenever the ignition switch is ON {lll, orhas been turned OFF lor less than thrEe minutes, becaroful not to bump the SRS unit; the airbag(s) couldaccidenlally deploy and cause damage 01 iniuries.
DRIVER'S AIRBAGASSEMALY
REEL2P CONNECTOR
AZ - SZ5011A
07saz - TB4011A{2 0 JACK)
CABLEREEL2P CONNECTOR
07TAZ - SZ5011A
TrV to reproduce the SRS indicator light:1. Erase the DTC memory (see page 24-15).2. Turn the ignition switch ON (ll), and check that the SRS indicator light comes on for about six seconds and goes off.
Does the SRS indicalor light stav on?
YESNO
Intermittent lailure. system is OK ai this tim€. Se€ Troubl€-shooting Intermittent Failures on page 24-15.
Check tor a short lo another wire in the drivo.'s eirbrg in{la-
1. Turn the ignition switch OFF.2. Disconnect the battery negative cable, then disconnectthe positive cable, and wait for three minutes.3. Disconnect the driver's airbag 2P connector from thecable reel 2P connector,CAUTION: Do not disconnect the passenger's airb.gconnector,4. Connect the special tool (2 0)to the cable reel 2P connector,5. Reconnect the baftery positive cable, then reconnect thenegative cable,6. Erase the DTC memory (see page 24 15).7. Read the DTC (see page 24-13).
ls DTC 1-3 indicated?
NOYES
Shon in the driver's airbag intlator; replace the driv-er's airbag {see page 24-67}.
Check lor a short in the ceble reel:1. Disconnect the battery negative cable, then disconnectthe positive cable, and wait for three minutes.2. Disconnect the special tool (2 O) from the cable reel 2p
3. Remove the dashboard lower cover, and disconnect thecable reel 2P connector from the SRS marn naroess.4. Connect the special tool (2 O) to the SRS main harness2P coonector. {cont,di
fo page24-45
SRS MAIN HARNESS
24-44
07sAz - TBr011At2 0 JACKI

Troubleshooting
!DTC 1-4
CAUTION: Whenever ths ignition 3wiich is ON {lll, or
has boen turned OFF tor loss than three minutes, bs
caroful not to bump the SRS unit; the airbagls) could
accidoDtally deploy and cause damage or iniulies.
07SAZ - TB,()11A(2 0 JACKI
CABLEREEL2P CONNECTOR
07TAZ - Szsol'lA
24-46
DRIVER'S AIRBAG
CABLE REEL2P CONNECTOR
Try to roproduc. the SRS indic.lor lightr1. Erase the DTC memory (see page 24-15).2. Turn the ignition switch ON (ll), and check that the SRS indi-cator light comes on tor about six seconds and goes off.
Ooes th6 SRS indicltor liqht stey on?
YESNO
Intermitid{ failure, 3y3tem b OK at this time. S€e Troublo-shooting Intormittont Failurss on pago 24.15.
Check for a 3hort to powo. in the d.iver's .irbag inflator:1. Turn the ignition switch OFF.2. Disconnect the baftery negative cable, then disconnectthe positive cable, and wait for three minut6s.3. Disconnect the driver's airbag 2P connector from thecable reel 2P connector.CAUTION: Do not disconnoct the parsengcr'r airbagconnactoa.4. Connect the SRS service connector (2 O) to the cable reel2P connector.5. Reconnect the battery positive cable, then reconnect thenegative cable.6. Erasethe DTC memory (see page 24-15).7. Read th6 DTC {seo page 24-13},
ls OTC 1-4 indic.tedT
YESNO
Short to pow.r in the driver'i rirbrg inilrtor; r€pl.cothe driver'! airbag l!e. paga 24-67).
Check for a ahort to Dow€r in tha crblo.eet:1. Disconnect the battery negative cabl€, then disconnectthe positive cable, and wait for three mrnur€s.2. Disconnect the special tool (2 O) trom the cable reel 2Pcononector.3. Bemove the dashboard lower cover, and disconnect thecable reel 2P connector trom th€ SRS main harness.4. Connect the special tool 12 0) to the SRS main harness2P connector. (cont'd)
fo page 24-47
SRS MAIN HABNESS
t2 0 JACK)

Troubleshooting
DTC 1-5
CAUTION: Whenever the ignition switch is ON {ll). or
has been turned OFF for less than three minutes, be
caretul not to bump ths SRS unit; the airbag(sl could
accidentally deploy and cause damage or iniuries.
J
DRIVER'S AIRBAG2P CONNECTOR
SRS MAIN HARNESS2P CONNECTOR
DRIVER'S AIRBAGASSEMBLY
REEL
07sAz - TB40't1A(2 0 JACK)
2P CONNECTOR
AZ - SZ5011A
CABLEREEL2P CONNECTOR
I
07TAZ - SZ5011A
Try to rep.oduce the SRS indicator light:1. Erasethe DTC memorv (See page 24'15).2. Turn the ignition switch ON (ll), and check that the SRS indicator light comes on tor about six seconds and goes off.
Ooes the SRS indicator light stay onl
YESNO
Intermittent lailure, system is OK at this time. See Trouble-shooting lntormittent Failure3 on page 24-15.
Check for a short to ground in lh€ driver's airbag inllator:1. Turn the ignition switch OFF.2. Disconnect the battery negative cable, then disconnectthe positive cable, and wait for three rninutes.3. Disconnect the driver's airbag 2P connector from thecable reel 2P connector.CAUTION: Do not disconnect tho p.ssenger's airbagconnectoa.4. Connect the specialtool (2 0)to the cable reel 2P connector.5. Reconnect the batlery positive cable, then reconnect thenegative cable-6. Erase the DTC memory (see page 24-15).7. Read the DTC (see page 24-131.
ls OTC 1-5 indicatedT
YESNO
Short to ground in the drive/s airbeg inflator; r€pl.ce thedriver's.iib.g (see page 24d1.
Check lor a short to ground in the csble reer:l. Disconnect the battery negative cable, then disconnectthe positive cable, and wait for three minutes.2. Disconnect the special tool {2 (}) from the cable reel 2P
3. Remove the dashboard lower cover, and disconnect thecable reel 2P connector from the SRS main harness.4. Connect the Special tool {2 0} to the SRS main harness2P connector (cont'd).
To page 24-49
{2 0 JACK)
24-44
.I

Troubleshooting
DTC 2-1 and DTC 2-2 - With Front Passenger's Airbag
CAUTION: Whenever the ignition switch is ON (ll), or
has been turned OFF for less than thr€e minutes, be
careful not to bump th€ SRS unit; the airbags could
accid€ntally deploy and cause damage 01 iniuries.
Try to reproduce the SRS indicator light:1. Erase the DTC memory (see page 24-15).2. Turn the ignition switch ON (ll), and check that the SRS indi-cator light comes on for about six seconds and goes off.
Does the SRS indicator liqht stay on?
NOYES
Int€rmitl€nl failure, sFtem is OK at thb time. Soe Trouble-shooting Intermittent Failures on page 24-15.
Check tor an open in the pmi€nger's airbag inflator:1. Turn the ignition switch OFF.2. Disconnect the battery negative cable, then discohnectthe positive cable, and wait tor three manutes-3, Disconnect the front passenger's airbag connector lromthe SRS main harness {see page 24.1 ...4. Connect the special tool (2 0) to the SRS main harness2P connector,CAUTION: Do not disconnect the driver's airbag connec-tot,5. Reconnect the battery positive cable, then reconnect thenegative cable.6. Erase the DTC memory (see page 24-'!5).7. Read the DTC (see page 24-13).
ls DTC 2-l or DTC 2-2 indicated?
NOYES
Opon or increased rosistance in the pa$enger's airbaginflator; replace tho pass€nqor's airbaq lsee paEJe2a$71.
Io page 24-51
FRONT PASSENGER'SAIRBAG 2P CONNECTOB
- sz50r1A
07sAz - TB4011A{2 0 JACK}
24-50
MAIN HARNESS
I
o1