Power HONDA CIVIC 1999 6.G Workshop Manual

Doors
Rear Door Index
,[D:
OUTERWEATHERSTRIP
INNERWEATHERSTRIP
DOORAdjustment,page 20-23
INNER MOLDING
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DOOnGRIPCOVER
o(x)RPROTECTOR
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PLASTICCOVER
20-8

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Repracement, pase 20 ,tt
l5[1tfCHANNEL
OUTER HANDLEReplacement, Page 20-11
STRIKERAdjustment,page 20'23
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POWER WINDOWMOTOR
LOCK RODPROTECTOR
LATCHPROTECTORReplacement,page 20-12
POWER OOORLOCK ACTUATOE
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20-9

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4. Carefully remove the glass from the window slot.
c\
REARCHANNELCOLLAR
Remove the outer molding, then
Ier grass.
remove the quar-5.
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6. Disconnect the connector, and detach the harness
clip, then remove the regulator through the hole in
the door.
>: Bolt locataons
A>,2 ]6x1.0mm L
[l o t't.- to.a rsl -. j
fr e ttt ttt )---.---.-,/
B >,26 x 'l.0 mmI N.m {0.8 ksl'm,6 tbf.ft)
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OUARTER

20-13
7.
CLIP
Grease all the sliding surfaces of the regulator where
shown.
NOTE:
a lf necessary, remove the power window motor
from the regulator.
. Before removing the power window motor, scrloe
a line across the sector gear and regulator.
SECTOR GEARREGULATOR
POWER WINDOWMOTOR
>: Bolt locations,3POWERwTNDOWMOTOR
l'

-... er
A nicuuron
8. lnstallation is the reverse of the removal procedure.
NOTE: Rollthe glass up and down to see if it moves
freely without binding. Also make sure that there is
no clearance between the glass and glass run chan-
nel when the glass is closed. Adjust the position of
the glass as necessary (see page 20-20).

Doors
Door Index
2DI3D:
OU?ERWEATHERSIRIP
GLASS GUIDECLIP
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et'
SPEAKER COVER
INNER HANDLE
ii MTRROR MOUNT<]<-- COVER PANEL
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TRIM(with power door locks)
eowen ooon

rocK swrrcH
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INNEF HANOLETRIM{without power
dD door locks)
DOORAdjustment,page 20-23
BRACKET
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ARMRESTPOCKET
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wtNDow .*\L'l
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Q*-BsfL-,"ARMRESTPOCKETlwith power
PLASTICCOVER
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SPEAKER
20-14

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GLASSReplacement,page 20-19Adjustment,page 20-20
GLASS RUNCHANNEL
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\I\\II REGULATOR
\ neptacement, page zo rs
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trq\ v.
CYLINDERPROTECTOR
tr
POWERMOTOR
LATCHReplacement,page 20-18
STRIKERAdjustment,page 20-23
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LOCKCYLINDER
RETAINEBCLIP
BOD PROTECTOR
INNER HANDLE ROD
LATCHPROTECTOR
20-15

Doors
Door Panel Replacement
NOTE: Take care not to scratch the door panel andother pa rts.
'1. Remove:
. Inner handle trim (see page 20-14). Mirror mount cover panel (see page 20-24)
2. lf applicable, remove the regulator handle bypulling the clip out with a wire hook.
REGULATOR HANDLE
WIRE HOOK
Remove the armrest pocket, then disconnect thepower window switch connector.
ARMRESTPOCKET
4. Remove the speaker cover, then remove lhe screws.
3.
I
>: Screw locations, 3
| 6b:a,'
L"_
COVER
20-16
TRIM PADREMOVER(Commercially
available)Snap-on#A'177, orequivalent1mm{0.04 in.)
5. Release the clips that hold the door panel. Removethe door panel by pulling it upward. Disconnect thespeaker connector.
NOTE: Remove the door panel with as little bendingas possible to avoid creasing or breaking it.
.L12 fim(0.47 in.) T-
>: Clip locations,
l^
J[
=l$
ll,\*
atr-
,,)
REMoVER tl-)
11.77 in.l
O) CONNECTOR
6. lnstallation is the reverse of the removat oroceoure.
DOOR PANEL

Doors
Glass/Regulator Replacement (cont'dl
Grease all the sliding surfaces of the regulator where
shown.
NOTE:
. lf necessary, remove the power window motorfrom the regulator.
. Before removing the power window motor, scribe
a line across the sector gear and regulator.
REGULATOR
5. Installation is the reverse of the removal orocedure.
NOTE: Roll the glass up and down to see if it moves
freely without binding. Also make sure that there isno clearance between the glass and glass run chan-nel when the glass is closed. Adjust the position ofthe glass as necessary.
SECTOR GEAR
20-20
Glass Adjustment
NOTE:
. Place the vehicle on a firm, level surface when adjust-
ing the glass.
. Check the weatherstrips and glass run channel for dam-
age or deterioration, and replace them if necessary.
1. Remove:
. Door panel (see pages 20-4, 10, 16). Plastic cover (see pages 20-2,8, 14)
2. Adjust the glass.
4D:
Raise the glass fully.
Loosen the glass mounting bolts (front door)
and regulator mounting bolts.
Push the glass rearward (front door glass) or
iorward (rear door glass).
Tighten the glass mounting bolts (front door)
and regulator mounting bolts.
A >: Gl.3s mounting boltlocations.B >: Regulrtor moutingbolt loc.tions.
Front:
a.
b.
d.
REGULATOR

Mirrors
Mirror Replacement
NOTE: Take care not to scratch the mirror. mirror basecover and door.
l Lower the door glass.
2. Carelully pry out the mirror mount cover panel bynano.
Power mirro.:
MIRROR MOUNTCOVEB PANEL
Manual mirror:
Remove the cap, screw and knob, then remove themirror mount cover panel.
MIRROR MOUNT
KNOB
20-24
3. Remove the mirror mounting nuts while supporting
the mirror.
a: Nut locations,3
€)CONNECTOR(Nrirror side)
MIRROR
(Door harnessside)
CONNECTOR
Installation is the reverse of the removal procedure.
NOTE: Make sure the connector is connected prop-
erly.

Dashboard
Component RemovaUlnstallation
CAUTION: When prying with a flat-tip screwdriver,
wrap it with protoctivo tape, and apply protective tape
around tho r6lat6d parts, to prevent damag6.
NOTE: Take care not to scratch the dashboard and relatedpans.
Instrument Danel removal:
1.Lower the steering column.
Remove the screws, and detach the clips, then care-
fully remove the instrument panel.
3. Installation is the reverse of the removal procedure.
>: Clip locations, 2
.il |
Pit)_ _ ,/
>: Screw locations,2
^l
@sl
:)
PANEL
20-68
Driver's dashboard lower cover and knee bolster removal:
SRS components are located in this area. Review the SRS
component locations, precautions. and procedures in the
SRS section (24) before performing repairs or service.
'1. Remove the screws, and detach the clips, then
remove the driver's dashboard lower cover. lf
equipped with power mirrors and moonroof, discon-
nect the connectors.
>: Screw, boh loc.tionsA>.3B>,2
_-rri I /a_6x1.0mm*\Y @{[) s 8 N'm tt o rst'm,
_-_- J _ \J- 7 2_rbtftl -_
>: Clip locationsA>.2 B >, 1
tu
DRIVER'S DASHBOARDLOWER COVER
Remove the bolts, then remove the knee bolster.
Installation is the reverse of the removal procedure.

Heater
lllustrated Index
'96 - 98 Models ................................ 21'2
'99 - 00 Models ................................ 21'3
Circuit Diagram
'96 - 98 Models .....21-4
'99 - 00 Models ................................ 21-5
Troubleshooting - '96 - 98 Models
Symptom Chart ............................... 21-6
Heater Control Panel Input/
Output Signals ..............,.............. 21-7
Flowcharts
Blower Motor Speed ................... 21-8
Bf ower Motor ,...21'10
Mode Control Motor ............... ,.'.' 21-13
Recirculation control Motor ....... 21-16
Heater Control Panel ................ ... 21 -14
Troubleshooting - '99 - 00 Models
Symptom Chart ............................... 21-19
Seff-diagnosis Function ............,,,.... 21-20
Flowcharts
Air Mix Control Motor ......,.......... 21-21
Mode Control Motor ............... ..... 21 -25
Recirculation Control Motor ....... 21-27
Bf ower Motor Speed .............. .....21'29
Bf ower Motor ....21-31
Heater Control Panel ................,.. 21-35
Heater Control Panel Input/
Output Signals ............................. 21-36
Blower Unit
Repf acement .........21-37
Overhaul ................ 21-38
* Heater Unit
Replacement ....'....21-39
overhaul """" """' 21-4'l
Heater Control Panel
Repfacement .........21'42
Overhaul -'96 - 98 Models ........... 21-43
Temperature Control
Adjustment - '96 - 98 Models """" 21-44
Adiustment - '99 - 00 Models .......21-45
Air Mix Control Motor
Test - '99 - 00 Models ...........' .......21'46
Replacement - '99 - 00 Models ....21'46
Mode Control Motol
Test ................, .,...'.21'47
Replacement '.'."...21-47
Recirculation Control Motor
Test ................. .......21-48
Repf acement ......." 21-48
Relays
Test ................. .......2'l-49
Heater Fan Switch
Test - '96 - 98 Models ............. .......21-49
Mode Control Switch
Test -'96 - 98 Models ..........."....... 21-50
Power Transistor
Test - '99 - 00 Models ....'........ ....".21-50
*: Read SRS Drecautions before working in this area.