vacuum HONDA CIVIC 1999 6.G Owner's Manual

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*:The E indicator light and the Maltunction Indicator Lamp (MlL) may come on simultaneously.*1: D16Y5 engine (CVT)"5: '96 D16Y5 engine, D16Y7 engine, D16Y8 engine (sedan).'97 D16Y5 engine, Dl6Y7 engine (coupe: KA, KC models, sedan: KA.
KC, KL (DX) models, hatchback: all models), D16Yg engjne (sedan: KA, KC models)*6: '96 D16Y8 engine (coupe),'97 Dl6Y7 engine (coupe: KL model, sedan: KL (LX) model),'97 D'16Y8 engine (coupe: all models,
sedan: KL model),'98-all models,'99-all models,'00-all models*12: Except A,,/T (D16Y7, D16Y8 enginei*13: A"/T (D16Y7, D16Y8 engine)!l*14:'97 model*16:'98 model" 17: '99 - 00 models
(cont'd)
1 1-99
DTC{MlL indication}Detoction lt€mProbable C.usePage
P0441*5 (92)
Evaporative Emission ControlSystem InsufficientPurge Flow
EVAP Purge Control Solenoid VaiveOpen or short in EVAP Purge Control
Solenoid Valve circuitEVAP Control CanisterVacuum linesECM/PCM
11-271
P0451'11 (91)FuelTank Pressure Sonsor CircuitRange/Parformance
. FuelTank Pressure Sensor' ECM/PCM11 274
P0452{6(9r )
Fuel Tank Pressure Sensor CircuitLow Input
Short in FuelTank Pressure Sensor circuatFuel Tank Pres$ure SensorECM/PCM
11-275
P0453*6 {91)
Fuel Tank Pressure Sensor Circuit
High Input
ODen in Fuel Tank Pressure Sensor circuit
Fuel Tank Pressure Sensor
ECM/PCM
11-219
P0500*1, (17)Vehicle SpeedSensor CircuitMalfunction
V€hicle Speed SensorVehicle Speed Sensor circuit
ECM
11-176
P0501*'3 l17l
Vehicle SpeedSensor CircuitRange/Performance
V€hicle Sp€ed SensorVehicle Speed Sensor circuitPCM
r 1- 176
P0505 (14)ldle Control Systemlvl a lfu n ctio n
. IAC valve. Throttle Body11-192
P0700*r3and some ofP0715P0720P0730 (70)*
P0740P0753P0758
AutomaticTransaxle
Section 14
P0700*1and (70)*
P0725
Automatic TransaxleSection 14
(13)Barometric PressureCircuitRange/Performance Problem
. ECM/PCM (Baro sensor)1 1-178
P1107 (13)BarometricPressure CircuitLow Input
. ECM/?CM (Baro s€nsor)11-178
P1108 (13)BarometricPressure CircuitHigh Input
. ECM/PCM lBaro sensor)1 1-178
P1121*'. *16. *'? \71Throttle Position Lower ThanExpected
. I r sensor11-138
P1122'14.*16.*n 17lThrottle Position Higher ThanExpected
. TP sensor11-'138
15)Manifold Absolute PressureLower Than Expected
. MAP sensor1 1'123
P1129*1r.*16.*"(5)Manifold Absolute PressureHigher Than Expected
. MAP sensor't1-123

DTC(MlL indicationlDetection ltemProbable CausePage
P1336(54iCrankshaft SpeedFluctuation SensorIntermittent Interruption
. CKF sensor11 183
P1337 (54)Crankshaft SpeedFluctuation SensorNo Signal
CKF sensorCKF sensor circuitECM,PCM
11-'183
P13s9 (8)Crankshaft Position/TopDead Center SensorDisconnected
' CKP/TDC sensor circuit11-187
P1361 (8)Top Dead CenterSensor IntermittentInterruptron
. tuL sensor
11-172
P1362 (8)Top Dead CenterSensor No SignalTDC sensorTDC sensor circuitECIV/PCM
11-172
P1381 {9)Cylinder Position SensorIntermittent Interruption
. CYP sensor11-172
P1382 (9)Cylinder Position SensorNo SignalCYP sensorCYP sensor circuitECM/PCM
11-112
P1456*5(90)
Evaporative Emission ControlSystem Leak Detected {FuelTankArea)
FuelfillcapVacuum connectionFu€ltankFuel tank pressure sensorEVAP bypass solenoid valveEVAP two way valveEVAP control canister vent shut valveEVAP control canisterEVAP purge control solenoid valve
11-283
P1457*6 (90)
Evaporative Emission ControlSystem Leak Detected (EVAP
Control Canister Area)
Vacuum connectionEVAP control canisterFuel tank pressure sensorEVAP bypass solenoid valveEVAP two way valveEVAP control canister vent shut valveFuel TankEVAP purge control solenoid valve
11-283
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*6: '96 D16Y8 engine (coupe),'97 Dl6Y7 engine (coupe: KL model, sedan: KL (LXl model),'97 D16Y8 engine (coupe: all models,
sedan: KL model),'98-all models,'99-all models,'00-all models.
(cont'd)
1 1-1 01
I ta

3.
5.
6.
1.
Fuel Cut-off Control
. During deceleration with the throttle valve closed, current to the fuel injectors is cut off to improve fuel economy at
speeds over the following rpm:. D16Y5 engine (M/T):850 rpm. D]6Y5 engine (CVT), D'16Y8 engine (USA M/T): 920 rpm
. Dl6Y8 engine (USA A,/I), D16Y7 engine (USA A,/T);910 rpm
. D16Y8 engine (Canada M/T), D16Y7 engine (canada): 990 rpm
' D16Y8 engine (Canada M/T): 1,000 rpm
. 816A2 engine: 970 rpm
. Fuel cut-off action also takes place when engine speed exceeds 6,900 rpm (D16Y5, D16Y7 engine; D'16Y8 engine:
7,000 rpm. 816A2 engine: 8.100 rpm), regardless of the position of the throttle valve, to protect the engine from
over-rewing. With '99 Dl6Y7 engine (A,/T) and '99 D16Y8 engine (A./T), the PCM cuts the fuel at engine speeds over
5,000 rpm when the vehicle is not moving.
IVC Compressor Clutch Relay
When the ECM/PCM receives a demand for cooling from the air conditioning system, it delays the compressor from
being energized, and enriches the mixture to assure smooth transition to the A,/C mode
Evaporative Emission (EVAP) Purge Control Solenoid Valve*'
When the engine coolant temperature is above 154'F (68'C). the ECM/PCM controls the EVAP purge control solenoid
valve which controls vacuum to the EVAP purge control canister.
Evaporative Emission (EVAP) Purge Control Solenoid Valve*a
When the engine coolant temperature above 154"F (68"C), intake air temperature above 32"F (0'C) and vehicle speed
above 0 mile (0 km/h) or [Ay'C compressor clutch on and intake air temperature above 160"F (41'C)], the ECM/PCM
controls the EVAP purge control solenoid valve which controls vacuum to the EVAP purge control canister.
Exhaust Gas Recirculation (EGR) Control Solenoid Valve*?
When EGR is required for control of oxides of nitrogen (NOx) emissions. the ECM controls the EGR control solenoid
valve which supplies regulated vacuum to the EGR valve
Alternator Control
The system controls the voltage generated at the alternator in accordance with the electrical load and driving mode,
which reduces the engine load to improve the fuel economy.
ECM/PCM Fail-safe/Back-up Functions
1. Fail safe Function
When an abnormality occurs in a signal from a sensor, the ECM/PCM ignores that signal and assumes a pre-pro-
grammed value for that sensor that allows the engine to continue to run.
2. Back-uD Function
When an abnormality occurs in the ECM/PCM itself, the fuel injectors are controlled by a back-up circuit independent
of the system in order to permit minimal driving.
3. Self diagnosis Function lMalfunction Indicator Lamp (MlL)l
When an abnormality occurs in a signal from a sensor, the ECM/PCM supplies ground for the lvllL and stores the DTC
in erasable memory. When the ignition is initially turned on, the ECM/PCM supplies ground for the MIL for two sec-
onds to check the MIL bulb condition.
4. Two Trip Detection Method
To prevent false indications, the Two Trip Detection Method is used for the HO2S, fuel metering-related. idle control
system, ECT sensor, EGR system and EVAP control system self-diagnostic functions. When an abnormality occurs,
the ECM/PCM stores it in its memory. When the same abnormality recurs after the ignition switch is turned OFF and
ON 0l) again, the ECM/PCM informs the driver by lighting the MlL. However, to ease troubleshooting, this function is
cancelled when you jump the service check connector. The MIL will then blink immediately when an abnormality
occurs,
5. Two (or Three) Driving Cycle Detection Method
A "Driving Cycle" consists ot starting the engine. beginning closed loop operation, and stopping the engine. lf misfir-
ing that increases emissions is detected during two consecutive driving cycles, or TWC deterioration is detected dur-
ing three consecutive driving cycles, the ECM/PCM turns the MIL on. However, to ease troubleshooting, this function
is cancelled when you jump the service check connector. The MIL will then blink immediately when an abnormality
occurs.
(cont'd)
1 1-1 05
.1.

Manifold Absolute Pressure (MAP) Sensor ('96 Models)
The scan tool indicates Diagnostic Trouble Code (DTC) P0106: A mechanical problem (vacuum leak) in the
Manifold Absolute Pressure (MAP) Sensor system'
TheMAPsensorconvertsmanifoIdabsoIutepressureintoeiectricaIsigna|sandinpUtstheEcM/PcM'
OUTPUTVOLTAGE
(v13.5
3.0
2.5
2.0
1.5
1.0
0.5
0lin. Hgl GAUGE
- The MIL has been reported on- OTC P0106 is storod.- Or from Ptobable Cause Lisl.
Problom verificetion:1. Do the ECM/PCM Reset Pro-
cedure.2. Start the engine and keep
engine speed at 1,000 rpm for
one minute with the transmis'
sion in @ or I Position {Mff
in neutral).
ls DTC P0106 indicated?
Check tor vacuum leakage or
blockage between the MAP sen'
sor and throftle bodyCheck the MAP sensor outPut:
1. Turn the ignition switch OFF
2. Turn the ignition switch ON (ll).
3. Check the MAP with the scan
tool.ls there leakage or blockage?
Chock the MAP s€nsol output:
1. Stop the engane.2. Turn the ignition switch ON (ll).
3. Check the MAP with the scan
tool.
READING300(mm Hgl
(To page 11 116)
{cont'd)ll,(To page 11-116)
1 1-1 15

Manifold Absolute Pressure {MAP} Sensor
('96 - 98 Models,'99 - 00 D16Y5 engine with M/T)
I
The scan tool indicates Diagnostic Trouble Code (DTC) PO107: A low voltage (high vacuum) problem in the
Manifold Absolute Pressure (MAP) sensor.
MAP SENSOR 3P CONNECTOR (C111)
vccr(YEL/BEDI
Wire side of female terminals
(D16Y5 engine (with
cw))T
YES
(cont'd)
11-117
Tho MIL has been roport€d on.
DTC P0107 is storod.
Problam verification:1. Turn the ignition switch ON (ll).
2. Check the MAP with the scan
lool.
lntormittont failuro, sYatgm ia OK
al thb timo. Chock lor Pool con_
noqtiona or looso wirca at C111
{MAP !6nsor) ond ECM/PCM.
ls approx. 101 kPa (760 mmHg,
30 in.Hg) indicated?
Chock for an opon in wiJe (VCCI
lino):1. Turn the ignition switch OFF.
2. Disconnect the MAP sensor
3. Turn the ignition switch ON (ll).
4. Measure voltage between the
MAP sensor connector No l
terminal and No 2 terminal
Ropair open in tho wit b€twocn
ECM/PCM (Dill tnd MAP !enso].ls there approx. 5 V?
Check for .n open or ahort in the
MAP 3€naor:Check the MAP with the scan
tool.
ls approx. 2 kPa (15 mmHg,
0.6 in.Hg) or less indicated?
Chsck to. a short in the TCM:
1. Turn the ignition switch OFF.
2. Disconnect the 22P connectorfrom the TCM.3. Turn the ignition switch ON
0r).4. check the MAP with the scan
tool.
(To page 11-118)

|'Manifold Absolute Pressure (MAP) Sensor
(;gg - OO Models except Dl6Y5 engine with M/T)
The scan tool indicates Diagnostrc Trouble Code (DTC) PO1O7: A low input (high vacuuml problem in the
Manifold Absolute Pressure (MAP) sensor'
The MAp sensor converts manifold absolute pressure into electrical signals and inputs the ECM/PCM'
OUTPUTVOLTAGE
lvl3.5
3.0
2.5
2.0
1.5
1.0
0.5
0(in.Hgl GAUGEREAOING(mmHgllq, 2oo 3q, (x, 5q) 6q) 700
MAP SENSOR 3P CONNECTOR IC114)
vccltYEL/RED)
Wire sido of fomalg tormin6ls
.-l
- The MIL h'3 been reported on- OTC P0107 b stor€d.
Problem verilication:
1. Turn the ignition switch ON {ll)
2. check the N4AP with the scan
tool.
lntermittent failuro, 3Ystom is OK
at this time. Ch€ck for Poor con'
nection3 or loose wiros at C111
IMAP sonsorl and ECM/PCM.
ls approx. 101 kPa (760 mmHg,
30 in.Hg)indicated?
Ch.ck for an opcn in wit. {vCC1
linel:1. Turn the ignition switch OFF
2. Disconnect the MAP sensor
connector.3. Turn the ignition switch ON (ll).
4. Measure voltage between the
MAP sensor connector No. 1
terminal and No 2 terminal
Repair opsn in the wirg botween
ECM/PCM (C19) rnd MAP seGor.ls there approx. 5 V?
(To page 11-120)
{cont'd)
1 1-1 19

!Manifold Absolute Pressure (MAPI Sensor -
i;idlga lil;dels,'99 - 00 Dl6Y5 ensine with M/T)
ll
The scan tool indicates Diagnostrc Trouble code (DTC) Po108: A high voltage (low vacuum) problem in the
Manifold Absolute Pressure (MAP) sensor.
MAP SENSOR 3P CONNECTOR ICl11}
MAPIRED/GRNI
JUMPER WIRE
Wire side ol female terminals
vcclIYEL/RED)
ECM/PCM CONNECTOR D (16PI
MAP(RED/GRN)
sG1(GRN/WHT)
Wire side of female terminals
(cont'd)
11-121
The MIL has been reported on
OTC m108 is stolod.
Problem vetitication:
1. Start the engine. Hold the
engine at 3,000 rPm with no
load (in Park or neutral) until
the radiator fan comes on, then
let it idle.
2. Check the MAP with the scan
tool.
lntormittent lailure, sFtom k OK
.t thb time. Chock lor Poor con'
nections or loorg wires at Cll'l
|MAP sensorl snd ECM/PCM.
ls 101 kPa (760 mmHg,30 0 in.Hg)
or higher indicated?
Check tor an open in the MAP
36nSOt:1. Turn the ignition switch OFF
2. Disconnect the MAP sensor
3P connector.3. Install a jumper wire betlveen
the MAP sensor 3P connector
terminals No 3and No 2.
4. Turn the ignition switch ON (ll).
5. Check the MAP with the scan
tool.
ls 101 kPa (760 mmHg, 30 0 in.Hg)
or higher indicated?
Check for an open in wire (SG1
line):1. Remove the iumper wire.
2. Measure voltage between the
MAP sensor 3P connector te.
minals No. 1 and No 2
Rapai. open in the wito batwoen
ECM/PCM (D12) .nd MAP !en.or.ls there approx. 5 V?
Check for an oPon in the wiie
(MAP linel:1. Turn the ignition switch OFF.
2. Connect the ECM/PCM con-
nector terminals D3 and D12
with a iumPer wire.
3. Turn the ignition switch ON (ll).
4. Check the MAP with the scan
tool.
Repair opon in the wiles bstlt oon
ECM/PCM (D3l and MAP 3oGor.ls 101 kPa (760 mmHg, 30 0 in.Hg)
or higher indicated?
Substituto a known'good ECM/
PCM and rochock. ll normal MAP
is indicated, replace tho original
ECM/PCM.
JUMPER WIRE
lr,

PGM-FI System
Manifold Absolute Pressure (MAPI Sensor
11-122
('99 - 00 Models except D16YS engine with M/T) (contd)
The scan tool indicates Diagnostic Trouble Code (DTC) P0108: A high voltage flow vacuum) problem in theManifold Absolute Pfessure (MAp) sensor,
MAP SENSOR 3P CONNECTOR (C111I
MAPIRED/GRNI
Wire side of female terminals
vcclIYEL/RED)
ECM/PCM CONNECTOR C (31PI
JUMPER WIRE
Wire side of female terminals
Tho MIL has boon rcDortod on.DTC ml 08 b stolod.
Problem verification:'1. Start the engine. Hold theengine at 3,000 rpm with noload (in Park or neutral) untilthe radiator fan comes on, thenlet it idle.2. Check the MAP with the scantoot,
Intormittent f.ilu.e, rystom is OXat thi! time. Chock tor poor con-n6ction3 or looso wirea at C111(MAP 3en.or) and tho ECM/PC-M.
ls 101 kPa (760 mmHg.30in.Hg) or higher indicated?
Check for an open in the MAPaon5('r:1. Turn the ignalion switch OFF.2. Disconnect the MAP sensor3P connector.3. Install a jumper wire betwesnthe MAP sensor 3P conn6ctorterminals No.3 and No.2.4. Turn the ignition switch ON {ll).5. Check the MAP with the scantool.
ls 101 kPa (760 mmHg, 30in.Hg) or higher indicated?
Check fo. an opcn in wiro (SGlline):1. Removo the jumper wire.2. Measure voltage between theMAP sonsor 3P connector terminals No. 1 and No.2.
Roprir opon in tha wiJo bctwoenthc ECM/FCM (C7l rnd the MApsonln t.
ls there approx. 5 V?
Chsck for an open in tho wi.e{MAP lino}:1. Turn the ignition switch OFF.2. Install a jumper wire on theECM/PCM connectors betweenC7 and C17.3. Turn the ignition switch ON (ll).4. Check the MAP with the scantool,
Repair op€n in the wir6a bstwoontho ECM/FCM (C171 and rh6 MApscnltoa.
ls 101 kPa (760 mmHg, 30in.Hg) or higher indicated?
Substituto a known-good ECM/PCM and rechcck, It normal MAPis indiceted. r.place tho originalECM/PCM.
JUMPER WIRE
--

t
Troubleshooting Flowchart
'l
NO
a-,-:- -
YES
- The MIL ha3 b€on rePorled on.- DTC P0171 a^dlot P0172 arc
stored,
is the fuel pressure OK?
Check the fuel pt€ssure regulator
and fusl re{urn pipe.ls the fuel pressure too high
ortoo low?
Check the Primary HO2S:
1. Start the engine. Hold the
engine at 3,000 rpm with no
Ioad (in Park or neutral) until
the radiator Ian comes on
2. Check the Primary HO2S(Sensor 1) output with the
scan tool,
Check the tu6l pump. fuel leedpipe, fu€l fiher, and Iuel Pressureregulator.
Does it stay at less than 0.3 V
or more than 0.6 V?
Check lor a sticking or leaking
EVAP purge control solenoid
With a vacuum PumP, aPPIY vacu-
um to the EVAP purge control
solenoid valve from the intake
manifold side.
Does it hold vacuum?
Check the MAP sensor outputr
1. Turn the ignition switch ON (ll)
2. Check the MAP with the scan
tool.
Check th6 response of the MAP
sensoa:1. Start the engine.2. Check the MAP with the scan
tool.
ls a MAP of 40.0 kPa 1300 mmHg,12.0 inHg) or less indicated within
one second after starting the
engine?
- Check th€ valve cloarance.- Check the EGR rystem lD16Y5enginel.- lf they are OK, r€place the tueliniocto]3.
1 1-165

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1D16Y5, D16Y8 engine with M/T 81642 engine)I
D16Y7 engine:
{From page 11-192)
Check the IAC valve:Disconnect the 3P connector from
the IAC valve.
Check the IAC valve:Disconnect the 2P connectorfrom the IAC valve.
Does the engine speed drop or
the engine stall?
Adiust the {base} idle speod (see
page 11-220 - 2231.It it's impos-
aible, clean the ports in lhe throt'
tle bodv,
(From page 11-192i
Check Ior vacuum leaks:1. Turn the ignition switch OFF.2. Remove the intake air ductfrom the throttle body.
3. Start the engine and let it idle.
4. Put your finger on the lowerpon in the th.ottle body.
Ch€ck tor vecuum loaks, m.kesure the throttle valve is com_pletaly closed, end repair as nec-Does the engine speed droP?
Adiust the idle speed (see page
11-220 - 2231. lf it's impossible,
reolace the IAC velve.UPPERPORT
1 1-1 93