Door control unit HONDA CIVIC 1999 6.G Workshop Manual

Blower Unit
Overhaul
NOTE:
RECIRCULATIONCONTROL MOTORTest, page 21-48
aBefore reassembly. make sure that the recirculation control door and linkage move smoothly without binding.
When attaching the recirculation control motor, make sure its positioning will not allow the recirculation control door
to be pulled too far.
After aftaching the recirculation control motor, connect power and ground, and watch the movement of the recircula-
tion control door.
BLOWERTest, page 2'l 9{'96 - 98 modebl
POWER TRANSISTOR l'99 - 00 modeblTest, page 21-50
Test, page 21'10 ('96 98 models) orpage 21'31 ('99 00 models)
m
MOTOR
2134

l'f .
Electrical
Special Toofs .,....................,23-2
Troubleshooting
Tips and Precautions ..............,.................... . 23-3
Five-step Troubleshooting .............. ......... . . 23-5
wire color codes ..........,23-5
Schematic Symbols ........,................... . . .. .... 23-6
Relay and Control Unit Locations
Engine Compartment ...,..................... ... .. . 23'7
Dashboard ......................23-8
Dashboard/Door ......... 23-12*Airbags ................. ....... Section 24
Air Conditioning ......... Section 21
Aftelnator ..........."""" """ 23-112
Anti-lock Brake System {ABS) Section 19*A/T Gear Position Indicator .....................,. .... ... 23-149
Automatic Transmission Svstem .... . ....... Section 14
Batterv ......... . . . ... ...... .......23-91
Blower controls .. . ... Section 2l
Charging System ....'...........23'112
Connector ldentilication and Wire Harness
Routing .................. ......23'13
Cruise Control ............,........23-240
Dash Lights Brightness Controller ............. ....... 23-180
Fan controfs "" 23'126
Fuel PumD ........ . ........ section 11
Fuses/Refay ...............,..,,.. 23'62
PGM-FI Control System ......................,....... Section 1 1
*Gauges
Circuit Diagram ....,.,.......23-131
Fuef Gauge ...........'.'.......23-142
Gauge/lndicator .. . .. 23-129
Ground Distribution .. . 23-75
Heatei controls .. . ..... Section 21*Horn................. ...............23-196
*tgnition Switch ....................23-89
lgnition System .......,.... 23-102
*lntegrated Control Unit ....................................... 23-156
fnterlock System ,........ . . , ,23-144
Lighting System . . . .. ......... 23-161
Lights, Exterior
Back-up Lights ..'............23'171
Brake Lights .................. 23'174
Daytime Bunning Lights (Canadal ............... 23'166
Front Parking Lights ......,................ .'. .......... 23-167
Front Turn Signal Lights .......... . . ............ ..,.23-167
Headtights ....".'....-... ..... 23'167
High Mount Brake Light ...................... ... .23'179
License Plate Lights ...... 23'176
Taitfights ................ .......23'171
lnterior Lights ..-.......,, . 23-142
Moonroof ..,.................,........ 23-235
Power Distribution ....... . . .23-61
Power Door Locks .......,,,. .23'251
Power Mirrors ,..............,.,...23'206
Power Relays ....... . ...... . . .. 23-86
Power Windows ............,,....23-220
Rear Window Defogger .......................... . . ... . . 23-2OO
Spark Plugs . ..... . ........ .....23-111
Slarting System ................23-93*stereo Sound Svstem ,................. ..... ... . ... ,.,.,,23'147'Supplemental Restraint System (SRS) ... . Section 24
Turn Signal/Hazard Flasher System .......'.'....-... 23-173
*Undel-dash Fuse/Relay Box ............,.................. 23-85
vehicfe soeed sensor (VSSI """" ""' 23-140+Wipers/Washers .........,.,.,...23-214
NOTE: Unless otherwise specified, references to auto-
matic transmission (Mf) in this section include the CVT.

O
UNDER.OASHFUSE/NELAY BOX
. TCM (CVT): Coupe. KEYLESS DOOR LOCK CONTROL UNIT: '99 model {USAI
REAR WINDOWDEFOGGEB
INTERLOCK CONTROL UNIT
POWER WINDOW RELAY
oF- -=----rr Jl r c
23-11

Relay and Gontrol Unit Locations
Dashboard/Door
POWER DOOR LOCI(CONTROL UNIT
AUOIO UNIT(Has built-in keyless receiver circuit)
ABS CONTROL UNIT
23-12

Connector ldentification and Wire Harness Routing
Connosto! ol
Tsrminal
Number of
CavitiesLocationConnoqtg toNotes
c401
c402
c403
c404
c405
c406
c407
c407
c408
c409
c410
c411
c412
c4'I3
c4't4
c415
c416
c417
c418
c419
c420
c42l
c422
c423
c424
c425
c426
c427
c428
c429
c430
c431
c432
c433
c434
c435
c447
c448
c449
c450
c451
20
4
14
I
6
1
10
12
24
16
4
7
6
2
18
20
18
7
4
8
o
7
8
14
22
18
Above under-dash fuse/relay box
Under left side of dash
Under left side of dash
Under left side of dash
Under left side of dash
Under left side of dash
Under left side of dash
Under left side of dash
Under left side of dash
Behind under-dash fuse/relay box
Under left side of dash
Under left side of dash
Above under-dash fuse/relay box
Under left side of dash
Under-dash relay box
Above under-dash fuse/relay box
Under left side of dash
Under left side of dash
Under left side of dash
Behind under-dash fuse/relay box
Behind under-dash fuse/relay box
Behind under-dash fuse/relay box
Behind under-dash fuse/relay box
Behind under-dash fuse/relay box
Under-dash relay box
Under left side of dash
In the steering column cover
In the steering column cover
In the steering column cover
In the steering column cover
Under lett side of dash
Under left side of dash
Under middle of dash
Under middle of dash
Under middle of dash
Under middle of dash
Under left side of dash
Under left side of dash
Under middle of dash
Under left side of dash
Under left side of dash
Floor wire harness (C555)
Floor wire harness (C554)
Security system
Cruise control unit
Daytime running lights control unit
Daytime running lights control unit
Roof wire harness (C701)
Moonroof wire harness {C711)
Front fog light connector
Intagrated control unit
Dashboard wire harness (C504)
Dashboard wire harness (C502)
SRS main ha.ness (C802)
Data link connector
Starter cut relay
lgnition switch
Security system
Clutch switch
Clutch interlock switch
Under-dash fus€/relay box (C919)
Under-dash fuse/relay box (C920)
Under-dash fuse/relay box (C922)
Under-dash fuse/relay box (C914)
Under-dash fuse/relay box (C915)
Horn relay
Brake switch
Windshield wiper/washer switch
Rear window wiper/Washer switch
Turn signal switch
Combination light/turn signal switch
Cable reel
lnterlock control unit
Secondary heaied oxygen sensor sub-
harness (C781)
A/T gear position switch
Shift lock solenoid
Park pin switch and A,/T g€ar position
console light
Security system
Security system
IVT gear position indicator trim light
Security system
Keyless door lock control unit
ABS
Optional
Canada
Canada
Optional
At-|.
M/T
Optional
M/T
Atr
Optional
Optional
Optional
Atr
AIT
AJ-|.
G401Left kick panelBody ground, via main wire harness
Main Wire Halness lLoft side of dash 8nd lloor branchl: '99 - 00 mod€ls
*2: Without moonroof*4: With moonroof*5: M/T (with cruise control or for Dl6Y5 engine)*6: With secondary heated oxygen sensor (H02S)
23-36

(l'-
Fuse NumberAmpswire ColorComponent(s) or Circuitlsl Protect€d
4180APower distribution
4240AWHT/BLKTo ignition switch (BAT)
437.5 AWHT/REDCeiling light, data link connector, trunk light
4415 AWHT/BLKPGM-Fl main relay
Not used
4640AWHT/BLUPower window motors (via power window relay)
477.5 AWHT/BLUAudio unit, clock, TCM (CVT), ECM/PCM (VBU)
4830AWHTNo.33 (7.5 A) fuse, To combination light switch (headlight)
49Not used
5030AWHT/GRNRear window defogger (via rear window defogger relay)
cl20AWHT/GRNPower door lock control unit, moonroof motor
15 AWHT/GRNHorn system, brake lights, brake signal
10 AWHT/BLKHazard warning light, turn signal/hazard rclay
54404WHT/REDOption {+B)
5540ABLU,A/VHTBlower motor (via blower motor relay)
204WHTCondenser fan motor (via condenser fan relay)
REDl'lc compressor clutch (via IVC compressor clutch relay)
204BLVBEDRadiator fan motor (via radiator fan relay)
23-6

lr-
Fuse NumberAmpswire ColorComponent{sl or Circuit(sl Protected
*1r '96 - 98 models*2r '98 model*3: '99 - 00 models
,lNot used
2Not used
310 AGRNRear window wioer motor, rear window washer motor
410 ARED/BLURight headlighr thigh beam)
510 ARED/GRNLeft headlight (high beam), high beam indicator light
6Not used
7204R E D/VVHTLeft rear power window motor
820A.YEUBLKRight rear power window motor
9Not used ('96 - 97 models)
't5 AREDDistributor (ignition control module) ('98 - 99 models)
10204G RN/BLKFront passenger's power window motor
1120ABLU/BLKDriver's power window motor
127.5 AYEUBLKTurn signal/hazard relay (via turn signal/hazard switch)
t515 AYEL/GRNPGM-Fl main relay
GRY or BLK,^/ELSRS u nit (VA)
141.54B LK/YE LCruise control system, audio unit*1, keyless door lock control unit*3
BLK/lr'r'HTAlternator, VSS, ELD unit (USA), EVAP purge vent shut valve, oxygen
sensors, TCM (CVT)*'
t6BLI(,/BLUABS pump motor, rear window defogger. power mirror*3, mirror delogger*3
177.5 ABLK,/YE LA,/C system, power mirror*r. option (lG2)
18YEUBTKDaytime running lights relay (Canada)
197.5 AYEUREDBack'up lights
2010ABLK/VVHTDaytime running lights control unit (Canada)
2110 AREDA/VHTRight headlight (low beam)
2210 ARE DI/E LLeft headlight (low beam)
10 AGRY or PNKSRS UNit (VB)
247.5 AGRN/ORNMoonroof relays
257.5 AYELGauge and indicator lights. interlock control unit
204GRN/BLKWindshield wiper motor, windshield washer motor,
integrated control unit {Canada)
15 AYEL/GRNAccessory socket (ACC)
2a10 A,/']5A''YE L/R EDAudio unit, option (ACC)
29Not used
307.5 AR ED/BLKDash lights, option (dash lights)
1.5 ABLUA/VHTECM/PCl\4, PGM-Fl majn relay, integrated control unit
RED/BLKFront parking lights, taillights, license plate lights
337.5 AWHT/GRNlnterlock control unit. key interlock solenoid
23-65

t
BLI(BLU - ABS controlunit
r 96'9€ models: 99 modol: GRY (96-97 models: GRN (9&00 models
Rear window d8loloer swilch indicalo. l€ht
::: ) mirroa d€loQor r?Hrgn, Ma miror i;logger sYritch)
Miror dolog06r $ tdr indicalor lighl'2
191 ) oo*e, ri,,o, "qraor',hEn, ivra pow mircr sMdr
odional conna.ior 1lG2)
*2*3
REAR WINDOW DEFOGGER RELAY{Via Gar wndow deloggot sw ch)fro page 23-71 )
N0.42 (40A)FUSE(Frofir page 23.67)
WHTi BLK
t
lFusdrelay bor socl(el)WHT/BLK
I
V
fro page 23'70)
Ipag6 23-0o
. BLOWER MOTOR FELAY. CONDETISER FAN RETAY. ,VC COMPRESSORCLWCH RELAY. NAONTOR FAN RELAY0o pag€ 2368)
12)Heal€r conlrol Pan6l,ryC her|lDshlMode conlrol molorReorolalion conlol molorAow€r molor iEh aelay
YEUBLK -
YEUGRN -
:rl l^r A k/YF l -
B./"|YEL - Ctr|s€ conlrcl Jn (Via main swildr)
l- C'uEe ma'4 swildr 'ndicalot lEhlL Audio unil (K€y oss rece'ver drol4)
BLKryEL - Kevless door tock conlroi unit
UNDER.DASH FUSE/RELAY BOX
N0.16 (7.5A)
(To page 23'70)
No.l2 (7.5A)
N0.13 (15A)
N0.14 (7.54)
IGN TION SWITCH
BA1 ;.'
1 '.._ ACC
q, (/vrr - |.fi II ::: I mrcr mircr aqua|ol'r
F DAY'IME FUNNING LIGHISvELrtsLK -113> CONTFOL UN|T (Ceneda)t'- (f o We 23-71)
,F1J- ,n*,"',
'96-97 mod6ls
""j
'98-99 models
GRN -
GRN _
Rear window washer molof
Rear window wiper molor
Turn srgnal/hazard relay(Viaswilch)
PGM-Flmain relay
SRS unii (VA)
(cont'd)
23-69

Ground Distribution
Circuit ldentification (conf d)
'99-00 models:
EWir'rdshield wipe. nolorBGke lluid level swildl
6L^ -- €nrnon €y sv loa-)l- i oala hnk conn€clol lDlcl
8LK
BLK
Windshigld dper^vash€r switdt
Re windo wiperlflasher ssitch
BLK
J
To 9aqe23.A2-
tr
E
UNOEN.DASHFUSgRELAYSOX
-r^ -..-- tmenoo( @ rotunn l ._.l- pa* oin swhrh l\4tl
ClLrldr inlerlod swildr (M,T)
Cruis€ confol unit
BL( ---- Oay me running tights controtund (Canadal_ Ctuldt sfich(l,t/T vrith ruis€ cor rol)
Key'ess door lock control unit
(Fuserelay box sockst)
(Fus€/relay box sod(8t)
(Fusdrelay bor sockel)
(Fuserelay box sock€l)
8LK
BLK
BLK
BLK
8LK
near windoYr delogger rclay
htograted co.Ird unil
Tum signal/hazard lelay
SRS indicalor lighl cirqtil,y'T goer position indicator dimming cirdlit
Accessory poxer sod@l
Gaug€s and indicators
ABS indicalor light ciro.lil
Gauge lighbCruis€ main swil$ lEhlCruiso indicator dimming ciroritoash lohls brighlness confolbtHazard s$tdl indicator liohl
G401
(
oh --- Moonroot swnm
t- iroonrool open relay- Moonroot dose reiay
t
fil BLK -J
: Engine @mparlrnenl wire hamess
: Main wire haness
,JUncll0n@nfreclol
E : Dashboard wire harness
El , Mo*tool *ite har"..
23-80

Power Windows
Master Switch Test (Coupe/Hatchbackl
1. Remove the master switch from the driver's door
panel (see page 23-2281.
Disconnect the 12P connector from the master
switch.
MAINSWITCH
Terminal side of male terminals
3. Check for continuity between the terminals in each
switch position according to the table.
Driver's Switch:
The driver's switch is combined with the control unit so
you cannot isolate the switch to test it. Instead. run the
master switch input test procedures at terminals 41. A3,
44. A8 and Al2 on page 23-226. lf the tests are normal,
the driver's switch must be faulty.
A1IA3A4A5
A1A8,/l/412
23-226
Passenger's Switch:
Terminal
P""*;l-m;\A2A5A6A7
OFFONo---o
OFFo---o
UPON
c'---o
o---o
OFFo---o
DOWNONo---o
--oo-
OFFo---o