112 HONDA CIVIC 2000 6.G Service Manual

ElectricalTroubleshooting ('gg - 00 Models)
Troubleshooting Flowchart - A/T Gear position Switch (Short) (cont,dl
LGl (BRN/BLK}
FCM CONNECTORS
B {25P)D l16Pl
12[Ll81235
9101/113/ 151/)11789t0112,/ 20
ATP 2 {BLUI
Wire side of female terminals
Measule ATP 2 Vohage:1. Shift to all positions other thanl
2. Measure the voltage betweenthe D14 and 820 or 822 termi-nals,
Check for short in the wirebetween the D14 terminal andthe A/T gear position switch orA/T ge.r position indicator. Itwires aae OK, check loa loose ter-minal th in ths PCM connectors. llnecessary, substitute a known-good FCM and recheck.
ls there battery voltage?
Ch6ck for loose terminal fit in thePCM connoctors. lf necessary,substitute a known-good PCMand recheck.
\
14-86

Electrical Troubleshooting ('gg - 00 Models)
Troubleshooting Flowchart - A/T Gear position Switch Open {cont,d)
PCM CONNECTORS
B l2sPlD {16P)
124156I
91011)./t5l/11189112
zo ztzzl l//l hsr),41
f ]_c;l
j r-cz tgaNlelxr -ATP D4
Wire side of lemale terminals
(YEL}LGl {BRN/BI.KI
I.G1 IERN/BLKI
B (25P1
LGl IBRN/BLKI
D {16P}
From page 14-87
Moalure ATP 04 Vohago:1. Shift to pll position.2. Measure the voltage betweenthe Dg and 820 or 822 terminals.
Repair opon in the wire betweonthe lrg terminal and the A/T goatposhion switch.
Measure ATP D3 Vohage:1. Shift to l& position.2. Measure the voltage betweenthe D8 and 820 or 822 termi-nats.
Reprir opcn in the wirc b?twoenthe D8 terminrl and tho A/T goarDosition twitch.
Mersurc ATP 2 Voltage:1. Shift to E position.2. Measure the voltage betweenthe Dl4 and 820 or 822 termi-nals,
Reprir opon in the wire betweontho Dl4 te.minal rnd the A/Tgo.r position switch.
Ch6ck tor loose terminal tit in thePCM connectors. ll necossery,subslitute . known-good pCM
and recheck.
LG2IBRN/BLKI
I25l l6l/8
91011)/Itsln78912
ATP 2 IBLUI
t..
14-88

Symptom-to-Component Chart
Hydraulic System (cont'dl
G.
n,
set idle rpm in gear to specified idle speed. lf still no good, adjust motor mounts as outlined in enginesection of this manual.
lf the clutch pack is seized or is excessively worn. inspect the other clutches for wear, and check the orificecontrol valves, CPC valve and linear solenoid for free movement.
lf the linear solenoid is stuck, inspect the clutches for wear.
lmproper alignment or main valve body and torque converter housing may cause ATF pump seizure. Thesymptoms are mostly an rpm-related ticking noise or a high-pitched squeak.
lf the l st clutch feed pipe guide in the end cover is scored by the mainshaft, inspect the ball bearing forexcessive movement in the transmission housing. lf oK, replace the end cover as it is dented. The o-rinounder the guide is probably worn.
Replace the mainshaft if the bushing for the 4th feed pipe is loose or damaged. lf the 4th feed pipe is danFaged or out of round, replace the right side cover.
Replace the mainshaft if the bushing for the 1st feed pipe is loose or damaged. lf the 1st feed pipe is darn-aged or out of round, replace it.
A worn or damaged sprag clutch is mostly a result of shifting the transmission inthe wheels rotate in reverse, such as rocking the vehicle in snow.
or E position while
Inspect for damage and wear:
1. Reverse selector gear teeth chamfers.
2. Engagement teeth chamfers of countershaft 4th and reverse gear.
3. Shift fork for scuff marks in center.
4. Differential pinion shaft for wear u nder pin ion gears.
5. Bottom of 3rd clutch for swirl marks.
Replace items 1,2,3 and 4 if worn or damaged. lf transmission makes a clicking, grinding orwhirring noise,also replace mainshaft 4th gear, reverse idler gear. and countershaft 4th gear in addition to 1, 2, 3 or 4.lf differential pinion shaft is worn, overhaul differential assembly, and replace ATF strainer, and thoroughlyclean transmission, flush torque converter, cooler and lines.lf bottom of 3rd clutch is swirled and transmission makes gear noise, replace the countershaft and final drivengear.
Be very careful not to damage the torque converter housing when replacing the main ball bearing, you
may also damage the ATF pump when you torque down the main valve body. This will result in ATF pumpseizure if not detected. Use the oroper roors.
Install the main seal flush with the torque converter housing. lf you push it into the torque converterhousing until it bottoms out, it will block the fluid return passage and result in damage.
See flushing procedure, page 14-187 and 188.
lf the large clutch piston O-ring is broken, inspect the piston groove for rough machining.
lf the l-2 shift valve is stuck closed, the transmission will not upshift. lf stuck open, the transmission hasno 1st gear.
lf the znd orifice control valve is stuck. inspect the 2nd and 3rd clutch oacks for wear.
lf the 3-4 orifice control valve is stuck, inspect the 3rd and 4th clutch oacks for wear.
lf the clutch pressure control valve is stuck closed, the transmission will not shift out of 1st gear.
lf the ATF strainer is clogged with particles of steel or aluminum, inspect the ATF pump and differentialpinion shaft. lf both are OK and no cause for the contamination is found, replace the torque converter.
Inspect the frame for collision damage.
14-112

Road Test
(cont'dl
.91 Position: Dl6Y7 engine
. Upshift
Throttle OpeningUnit of speedlst + znd2nd * 3rd3rd t 4thLock-up ON
Throttle position sensor
voltage: 0.75 V
mph9-1220-2328-3221 -24
km/h15-1932-3745-5234-39
Throttle position sensor
voltage:2.25 V
mph40-4562-67
km/h34-4095 - 10499 - 't08
Fully-opened throttle
Throttle position sensor
voltage: 4.5 V
mph33-38101 - 't1299 - 109
km/h53-61102-115163 - 180'159 - 176
Downshift
Throftle OpeningUnit of speedLock-up OFF'lth + 3rd3rd + 2nd2nd t lst
Fully closed throttle
Throttle position sensor
voltage: 0.5 V
mph't9 - 2217 -206-9(3rd+lst)
km/h30-3527 -3210 - 15 (3rd + 1st)
Fully-opened throttle
Throttle position sensor
voltage: 4.5 V
mpn95 - 10585-9554-6125-30
km/h153 - 169137 - 15387-9840-48
-q1 Position: DI6YB engine
. Upshift
Downshift
NOTE:
. Lock-up ON: The lock-up control solenoid valve A turns ON.. Lock-up OFF: The lock-up control solenoid valve A turns OFF.
Throttle OpeningUnit of speedlst + 2nd2nd - 3rd3rd + 4thLock-up ON
Throftle position sensor
voltage: 0.75 V
mph9-1220-232A-3221 -24
km/h15-1932-3745-5234-39
Throttle position sensor
voltage:2.25 V
mpn21 -2540-4559-65
km/h34-4095 - 10499 - 108
Fully-opened throttle
Throttle position sensor
voltage: 4.5 V
mph32-3762 -7096 - 10795 - 106
km/h52-60100 - 113't55 - 112't53 - '170
Throttle OpeningUnit ot speedLock-up OFF'lth + 3rd3rd+2nd I 2nd+lst
Fully-closed throttle
Throttle position sensor
voltage: 0.5 V
mph19-2217 -206-9(3rd+ 1st)
km/h30-3527 -32l0 - 15 (3rd + lst)
Fully opened throttle
Throttle position sensor
voltage: 4.5 V
mpn91 - 10154-61 25-30
km/h'147 - 163137 - 15387-98 I 40-48
l.
14-114

Shift Cable
Adjustment
@ Make sure lifts are ptaced properly (see
section 1).
1. Remove the front console (see section Z0l.
2. Shift to @ position. then remove the lock pin fromthe adiuster.
7 N.m (0.75 tbtftlkgtm.
14-190
3. Check that the hole in the adjuster is perfectlyaligned with the hole in the shift cable. There aretwo holes in the adjuster. They are positioned 90.apart to allow cable adjustment in 1/4 turn incre-ments.
ExactAlignment
4. lf the hole is not perfectly aligned, loosen the lock-nut on the adjuster and adjust as required.
5. Tighten the tocknut to 7 N.m (0.7 kgf.m, 5 tbf.ft).
6. Install the lock pin on the adjuster. lf you feel thelock pin binding as you reinstall it, the cable is stillout of adjustment and must be readjusted.
7. Make sure the lock pin is seated in the adjustersecuretv.
8. Move the shift lever to each gear, and verify that theshift position indicator follows the automatic trans-axle gear position switch.
9. Start the engine, and check the shift lever in allgears. lf any gear does not work properly, refer totroubleshooting (see page 14-109 thru 1'4-'112).
10. Insert the ignition key into the key cylinder on theAy'T gear position indicator panel, and verify that theshift lock lever is released.
CableToo ShortCableToo Long

WHT/RED ELUMHTGRYPNK
B6B7B2O LB5
|
'i-
*l
L'
tl
-Pt-BLK
I
I-
G 101
Lli:"
+.
ilBRN/BLK
rNHrBlT0R ISOLENOID I
In-:
G 101
wHT I wHT qED I PNUSLK I PNK,BLU 1 G8N/YEL J GRN/BLK
T T T T T T T T T T T -.T-. TI cnN I nro,wHr BLKMHT I GRN{WHT-...1_... YFt -_..1_.-. BLUIEL^^.,1,.
nroieru -- wirr J wxitnro I eruxialr I PNKiBLU I GBN,^vEt J GRNiBIK
_L,r_r_rLrll'r-- -T' T -T -r T -T- -T- T
I I I I | | c*Hl**t I 'i' I sLU'i^'Hr II I | | | | pr'rxisLr I PNK7BLU I GBN/YEI I GRN/BIK
lllllltllll
dstg@@@le]
SFiYbtt"','J- 3FIYE,',X!b'J SEigY#I SBniho, 8i0ft 3il[ip' T5PEE'sENsoR !8[$fo,o !'$,'Afl]: !'8$nlo'o l
TCM Teflnlnal Locations
X><
235710'112567810
141720252614171820,/1,/
TCM-A (26P)ConnertorTCM -B l22P)Connedor
14-227

TCM Terminal Voltage/Measuring Gonditions
('96 - 98 Modelsl
TCM Terminal Loc.tions
TCM-A l25P) Connecto.
TCM CONNECTOR A (26P}
TCM-B (22P) Connectot
2418910111213
1115161720232526
Terminal NumbetSignalDsscriptionMoasuring Conditions/Torminsl Vohrgo
A1SC LS_Stan clutch control linear solenoidpower supply negative electrodeEngine idling, E position:Approx. 0.4 VHLC LS-PH-PL control linear solenoid Dowersupply negative electrodeEngine idling, E position:Approx. 0.7 V
Shift control linear solenoid oowersupply negative electrodeEngine idling, E position:Approx. 0.8 V
A4LG1Ground
NEEngine speed signal inputWith engine running: Pulsing signalA6Not used
A7ATP LA/f gear position switch El positionsignal inputInEposition:OVIn other than El position: Approx. 1O VA8ATP Sly'T gear position switch E positionsignal inputIn lg position: 0 VIn other than E position: Approx. 10 VA9ATP DA{/T gear position switch E positionsignal inputIn lll position: 0 VIn other than E position: Approx. 10 VAr0ATP NPA,/T gear position switch E or Eposition signals inputInEorEposition:oVIn otherthan E orE position: Approx. 1O VA11ATP RA,/T gear position switch E positionsignal inputIn lE position: 0 VIn other than E position: Approx. 1O VA.12tGlPower supply systemWith ignition switch ON (ll): Banery voltsgeWith ignition switch OFF: 0 VA13PG1Ground
414Start clutch control linea. solenoidpower supply positive electrodeEngine idling, E position:Approx. 2.5 VA15HLC LS+PH-PL control line8|. solenoid powersupply positive electrodeEngine idling, El position:Approx. 5.0 VA16SH LS+Shift control linear solonoid oowersupply positive electrodeEngine idling, E position:Approx. 6.0 V417Ground
A18Not used
A19Not used
420D INDE indicator light controlWhen l9l indicator light comes on: Approx. jO VWhen lll indicator lighr OFF: 0 VA2'lNot used
422Not used
VBUBack-up power systemAlways battery voltage424Not used
A.25tG1Power supply systemWith ignition switch ON (lt): Baftery voltageWith ignition switch OFF:0 VPG1Ground
L
14-228

Symptom-to-Component Chart
Electrical System -'96 - 98 Models
*: The DTC in parentheses is the code @ indicator light indicates when the Data Link Connector is connected to the HondaPGM Tester.
DTC*O Indicator
LightMILDetection ltemPage
P1790
(3)BlinksONThrottle position sensor14-242
P179'l
(4)BlinksONVehicle speed sensor14-243
P1705
(5)BlinksONAy'T gear position switch (short to groundl't 4-244
P1706
(6)OFFONA/T gear position switch {open)14-246
P0725
(11)BlinksONlgnition coil14-248
P1793
112lBlinksONManifold absolute pressure sensor14-249
P 1870(30)BlinksONShift control linear solenoid14-250
P'1873
(311BlinksONPH-PL control linear solenoid14-25'l
P1879(32)BlinksONStart clutch control linear sotenoid14-252
P1882BlinksONInhibitor solenoid14-253
P1885
(34)BlinksONDrive pulley speed sensor1l-Zb4
P1886(35)BlinksONDriven pulley speed sensor14-255
P1888
(36)BlinksONSecondary gear shaft speed sensor14-256
T to55
(37)BlinksONECM or TCM14-257
P1890
l42lBlinksONShift control system14-259
P1891
(43)BlinksONStart clutch control svstem14-260
14-23a

Electrical Troubleshooting (,96 - 9g Modelsl
Troubleshooting Flowchart - Shift Control Linear Solenoid
Possible Cause
' Disconnected 3olenoid h.rn€isconnoctor. Short or open in 3hift controllinear solenoid wire. Faulty shift control linear sole-noidSOLENOID HARNESS8P CONNECTOR
Terminal stde of male terminals
Wire side of female terminals
8LU/YEL
NOTE: Record all freeze data before you troubleshoot.
. OBD ll Scan Toot indicates CodeP1870.. Selt-dirgnosis [d indic.tor tightindicatos Code 30.
Measure Shift Control Linoar Sole-noid Resistance at the SolenoidHarness Connector:1. Disconnect the 8p connectorfrom the solenoid harness connector.2, Measu re the resistancebetlveen the No. 3 and the No.7 terminals ofthe solenoid haFness connector.
ls the resistance 3.8 - 6.8 O?
Check Shift Controt Linear Sote-noid for a Short Circuit:1. Disconnect the A (26p) con,nector from the TCM.2. Check for continuity betweenbody ground and the A3 terminal and the A16 terminalindividually.
Repair shon in tho wire6 betweonthe A3 and A16 termin.ts lnd thobody ground.
Measure Shitt Control Line.rSolenoid Resistance:1. Connect the 8P connector tothe solenoid harness connec,tor.2, Meas u re the resistancebetween the 43 and A16 ter-
Repair loose terminal oa open inthe wires between the 43 andA16 terminal3 and the solenoidharness connector.
ls the resistance 3.8 6.8 O?
Chock for loose TCM connectorc.ll necessary, substitute a known-good TCM and recheck.
BLU/WHT
GRN/YEL
TCM CONNECTOR A I26PI
GRN/YEL
ll 12l:
IriGlx
1578910111213
172t)232526
14-250

Troub|eshootingF|owchart_PH-PLControJLinearSo|enoid
NOTE| Record all treeze data before you troubleshoot
Possible cause
' Disconnected solenoid harness
connectof. Short or oPen in PH_PL control
linear solenoid wire. Faulty PH-PL control linear sole_
noidSOLENOIO HARNESS8P CONNECTOR
GRN/WHT
Terminal side of male termlnals
Wire side ol female terminals
. OBD ll Scan Tool indicates Codo
P1873.. sef-diagnosis E indicalor light
indicat6 Code 31.
Measure PH-PL Control Linear
Solenoid Resistance at the Sole_
noid Hatness Connectot:1. Disconnect the 8P connector
from the solenoid harness con-
nector,2. Measure the resistance
between the No 2 and the No.
6 terminals ofthe solenoid har
ness connector'
ls the resistance 3.8 - 6.8 0?
Check PH-PL Control Lineer
Solenoid for a Short Circuit:
1. Disconnect the A 126P) con-
nector lrom the TCM
2. Check for continuity between
body ground and the A2 ter
minal and the A15 terminal
individually.
Repair short in th€ wires
between the A2 and A15 lermi_
nals and the body glound.
Measute PH-PL Control Linear
Solenoid Resi3tance:1. Connect the 8P connector to
the solenoid harness connec-
tor,2, Meas u re the reslslance
between the ,q2 and A15 ter_
Rep.il loose tetminal or oPen in
th6 wires betwccn the A2 and
A15 lerminals and the solenoid
harness conn€ctol.
lsthe resistance 3.8-6 8 O?
Check for loose TCM connactors
lf neceasery, Substitute a known-good TCM and rechock.
PNK/BLK
TCM CONNECTOR A (26P)
oPNK/BLK
I234578I10l11213
11't5161720/,,/232526
IGRN/wHr
o
*r}l
t'T,
E[
PNK/8LK
3a5I910111213
1620232526
GRN/WHT
14-251