Abs brake HONDA CR-V 1998 RD1-RD3 / 1.G User Guide

Anti-lock Brake System (ABSI,'97 - 00 Models
Special Tools ............. 19-26
Component Locations ......................... 19-27
Anti-lock Brake System (ABS)
Features/Construction ............. ......, 19-2A
Circuit Diagram ......... 19-32
ABS Control Unit Terminal
Arrangement ......... 19-34
Troubleshooting Precautions ............. 19-36
Diagnostic Trouble Gode (DTC)
Diagnostic Trouble Code (DTC)
Indication (SCS Model ................ 19-38
DTG Erasure (MES Mode) ............... 19-39
Troubleshooting lndex .................... 19-40
Troubleshooting
ABS Indicator Light Does Not
Come On ............ 19-41
ABS Indicator Light Does Not
Go Off (No DTC) ........................... 19-43
DTC 1r - 18:
Wheel Sensor .... 19-45
DTC 31 - 38:
Solenoid ............. 19-47
DTC 51 - 53:
ABS Pump Motor ......................... 19-49
DTC 54:
Main Relay ......... 19-52
DTC 61:
lgnition Voltage ........................... 19-54
DTC 81:
Central Processing Unit (CPU) .... 19-55
Modulator Unit
Removal/lnstallation ....................... 19-56
ABS Control Unit
Replacement ..,...... 19-57
Pulsers/Wheel Sensors
Inspection .............. 19-57
Wheel Sensor Replacement ............ 19-58
www.emanualpro.com

Anti-lock Brake System (ABS)
Features/Construction
When the brake pedal is pressed during driving, the wheels can lock before the vehicle comes to a stop. In such an event,
the maneuverability of the vehicle is reduced if the front wheels are locked, and the stability of the vehicle is reduced if the
rear wheels are locked, creating an extremely unstable condition. The ABS precisely controls the slip rate of the wheels to
ensure maximum grip force from the tires, and it thereby ensures maneuverbility and stability of the vehicle.
The ABS calculates the slip rate of the wheels based on the vehicle speed and the wheel speed, then it controls the brake
fluid pressure to attain the target slip rate.
Grip Force of Tire and Road Surlace
COEFFICIENT OFFRICTION
TARGET SLIP RATE
RADIALOIRECTIONOF THEROTATIONALDIRECTION
SLIP RATE
19-24
www.emanualpro.com

Anti-lock Brake System (ABS)
Features/Gonstruction (cont'd)
ABS Modulator
The ABS modulator consists of the inlet solenoid valve, outlet solenoid valve, reservoir, pump, pump motor and thedampjng chamber.
The modulator reduces the caliper fluid pressure directly. lt is a circulating-type modulator because the brake fluid circulatesthrough the caliper, reservoir and the master cylinder.The hydraulic control has three modes: pressure reduction, pressure retaining and pressure intensifying modes.The hydraulic circuit is the independent four channel-type, one channel for each wheel.
SOLENOID VALVE
t-
Pressure intensifying mode: Inlet valve open, outlet valve closed,
Pressure retaining mode:
Pressure reduction mode:
Motor operation mode:
Master cylinder fluid is pumped out to the caliper.Inlet valve closed, outlet valve closed.
Caliper fluid is retained by the inlet valve and outlet valve.Inlet valve closed, outlet valve ooen
Caliper fluid flows through the outlet valve to the reservoir.When starting the pressure reduction mode. the pump motor is ON.When stopping ABS operation, the pump motor is OFF.The reservoir fluid is pumped out by the pump, through the damping chamber, to the mastercylinder.
PUMP MOTOR
19-30
www.emanualpro.com

ABS Control Unit Terminal Arrangement
ABS CONTROL UNIT 26P CONNECTOR
Wire side of female terminals
TeiminalnumbelWiiecolorTerminal3ignTeiminalnamglDescription
Voltrge
tdminalsCondhions(lgnition Switch ON llll)Output voltago
1GRNn/VHTPCOM(Primary
common)
Power source for the solenoidvalve and pump motor.1-GNDON6
ONOV
OFFAC:3-6V
2BLI(WHTSCOM(Secondary
common)
Power source for the solenoid2-GNDOFF
lConnect the SCS seNice] connector IApprox.3 V
BLVBLU(lgnition 2)Detects ignition switch 2signal. (System activate signal)3-GNDBattery Voltage
4BLUA/ELRRO(Rear-right 0)Detocts right-rear wheelsensor srgnat.When the wheel isturned at 1 turn/second.
53 mV or above ondigitaltester (ACrange) {Beference)150 mvtrp or aboveon oscilloscope
GRYRLO(Rear-left 0)Detects left-rear wheel sensorsrgnat.6-19
8GRNFRO(Fronr-right 0)Detects right-front wheelsensor signal.8-21StopsApprox.2.5 VSTOP
{Stop)Detects bfake switch signal.(Prevents unnecessary ABS operation)9-GNDBrake pedal pressed.Battery Voltage
Brake Dedal released.OV
10BRN^/VHTFLO(Front-left 0)
Detects left-front wheel sensorsrgnal.
10-23
When the wheel isturned at 1 turn/second.
53 mV or above ondigitaltester lACrange) (Reference)
150 mvpp or aboveon oscilloscope
StopsADprox. 2.5 V
YELRL-oUT(Rearleft outlet)
Drives left-rear outlet solenoid12.GNDONONOV
OFFAC:3-6V
13RED^/vHTRR.IN(Rear-right
inlet)
Drives right-rear inlet solenoid13.GNDOFF
lConnect the SCS service\ connector IApprox. 3 V
14WHT/GRNB1(Baftery 1)Power source for the solenoidvalve and pump motor.14.GND
Every timeBattery Voltage82(Battery 2)Power source for the solenoidvalve and pump motor.15-GND
16BLKGND2(Ground 2)Ground for the ABS controlunit.16-GNDBelow 0.3 V
't7GRN/YELRR1(Rear-right 1)Detects right-rear wheelsensor signal.'t7 -4
When the wheel is turnedat l turn/second,
53 mV or aboveon digitaltester(AC range)(Reference) 150mVp-p or aboveon oscilloscope
19LT BLURL1(Rearieft 1)Detects left-rear wheel sensorsignal.19-6
GRN/BLKFR1(Front-right 1)Detects right-front wheelsensor srgnat.21-8
23GBN/ORNFL1{Front-left 1}Detects left-front wheel sensorsagnal.23-10StopsApprox. 2.5 V
REDRLI N(Rear-left inlet)
Drives left-rear inlet solenoid
25,GND
ON
=
-9ONOV
AC:3-6V
OFF
/Connect the SCS service] conneclor IApprox. 3 V
26BLKGND3(Gtound 3)Ground tor the ABS controluntI.26-GNDBelow 0.3 V
19-34
www.emanualpro.com

Kickback'1. The motor operates when the ABS is functioning. and the fluid in the reservoir is forced out to the master cylinder,
causing kickback at the brake pedal.
2. The ABS control unit operates the solenoid valve when the brake pedal is released after the initial diagnosis You may
hear the solenoid valve operate at this time, but it is normal
Pumo Motol
1. The pump motor operates when the ABS is functioning
2. The ABS control unit checks the pump motor operation during acceleration. You may hear the motor operate at this
time, but it is normal.
Brake Fluid Replacement/Ail Bleeding
L Brake fluid replacement and air bleeding procedures are the same as for vehicles without ABS To ease bleeding, start
with the front wheels.
Troubleshooting
1. The troubleshooting flowchart procedures assume that the cause of the problem is still present and the ABS indicator
is still on. Following the flowchart when the ABS indicator does not come on can result in incorrect diagnosis.
2. Ouestion the customer about the conditions when the problem occurred, and try to reproduce the same conditions
for troubleshooting.
Self-diagnosis is made at various times such as the initial diagnosis, except ABS control, during ABS control, during
acceleration, during the specified vehicle speed, etc. Therefore, the symptom canngt be checked unless the check
conditions match with the problem conditjons
3. When the ABS jndicator does not come on during the test-drive. but troubleshooting is performed based on the DTC,
check lor loose connectors, poor contact of the terminals, etc., before you start troubleshooting.
4. After troubleshooting, erase the DTC and test-drive the vehicle. Be sure the ABS indicator does not come on.
5. The connector illustratjons show the female terminals with a single outline and the male terminals with a double out-
l ne.
ABS Function Test
To simulate ABS operation and activate the solenoid valves and pump, use the Honda PGM Tester.
Connect the PGM Tester to the 16P Data Link Connector (DLC). When the System Select menu is displayed, select the ABS
Test Mode menu, and follow the tester's prompts.
19-37
www.emanualpro.com

Diagnostic Trouble Code (DTC)
Diagnostic Trouble Gode IDTCI Indication
NOTE: This operation can also be done with the Honda pGM Tester.
1. Connect the SCS service connector to the service check connector (2P) located on the passenger's side of the centerconsote.
2. Turn the ignition switch ON (ll).
NOTE; Do not press the brake pedal whenturningthe ignition switch.
3 Record the blinking frequency of the ABS indicator. The brinking frequency indicates the DTc.
4. Turn the ignition switch OFF. and remove the SCS service connector.NOTE: The Malfunction Indicator Lamp (MlL) will stay on after the engine is startsd if the SCS seryica connecror rsconnected.
5. Erase the DTC.
Conditions for DTC indication. The vehicle is stopped.. The SCS service connector is connected before the ignition switch is turned ON flt).. The brake pedal is released.. The SCS service connector remains connected during this procedure.
The DTC indication stops and the ABS control unit axecutos tha softwaro lunction if at least one of tho following condi-tions i3 satisfiod:
. The vehicle is not stoooed.. The ABS control unit receives the normal signal (which is for the ABS control unit) from a Honda pGM Tesrer.. The SCS service connector is disconnectod during this procedure.
NQTE: The illustration of gauge assembly shows the '97 - 98 models. The '99 - oo models are similar.
SEFVICE CHECKCONNESTOR I2P}
GAUGE ASSEMBLY
A8S II{DEATOR
u.s.A.
@
CANADA
@
19-38
www.emanualpro.com

DTC Erasure
NOTE: This operation can also be done with the Honda PGM Tester.
1. Connect the SCS service connector to the service check connector (2P) located on the passenger's side of the center
console.
2. Press the brake oedal.
3. Turn the ignition switch ON (ll) while keeping the brake pedal pressed. The ABS indicator goes off after two seconds.
4. After the indicator goes off, release the brake pedal. The indicator comes on after four seconds.
5. After the indicator comes on, press the brake pedal again. The indicator goes off again after four seconds (the brake
oedal is still Dressed.)
6. After the indicator goes off, release the brake pedal again.
7. After four seconds. the indicator blinks twice for 0.3 second and the DTC is erased.
8. Confirm the DTC indication, and check that the DTC was erased.
NOTE: Always maintain these steps. lf you disconnect the SCS service connector and/or fail to operate the brake pedal
according to the indicator indication, the DTC will not be erased.
Conditions for DTC erasure
. The vehicle is stopped.
. The SCS service connector is connected before the ignition switch is turned ON (ll)
. The brake pedal is pressed before the ignition switch is turned ON (ll).
. The SCS service connector remains connected during this procedure.
The DTC erasure stops and the ABS control unit executes the software funqtion it at least one of the following conditions
b satisfied:
. The vehicle is not stopped.
. The SCS service connector is disconnected during this service.
. TheABScontrol unit receives the normal signal (which is for the ABS control unit) from a Honda PGM Tester.
. The brake pedal is not operated according to the indicator indication
. The DTC erasure is finished.
ON
ABS INDICATOR
OFF
DEPRESSED
BRAKE PEDAL
within 3 sec.0.3sec.
0.3sec.
within 3s€c. I within 3 s€c.
lonition switchdN (r)
RELEASED
19-39
www.emanualpro.com

Modulator Unit
Removal/lnstallation
NOTE:
. Do not spill brake fluid on the vehicle; it may damage the painu if brake fluid does contact the paint, wash it off imme-
diately with water.
a Take care not to damage or deform the brake lines during removal and installation.
. To prevent the brakefluidfrom flowing, plug and coverthe hose ends and joints with a shop towel or equivalent mate-
rial,
Romoval
1. Disconnect the modulator unit and Dump motor connectors.
2. Disconnect the brake lines, then remove the modulator unit.
lnstallation
1. Install the modu lator u nit. then con nect the brake lines. Tighten the flare nuts to 15 N.m ( 1.5 kgf.m, 1 1 lbf.ft).
2. Connect the modulator unit and oumo motor connectors.
3. Bleed the brake system, staning with the front wheels.
4. Start the engine, and check that the ABS indicator goes off.
5. Test-drive the vehicle, and check that the ABS indicator does not come on,
NOTE: This illustration shows the '97 - 98 models. The'99 - 00 models are similar.
PUMP MOTORCONNECTOR
MODULATON UNIT\*\
,@
I
TORX EOLT9.8 N,m (1.0 kgf.m.7.2lbf ftl
19-56
www.emanualpro.com

ABS Control Unit
Pulsers/Wheel
Sensors
Replacement
Remove the passenger's side kick panel.
Disconnect the ABS control unit connectors.
Remove the ABS control unit.
Install the ABS control unit in the reverse order ofremovat.
ABS CONTROL UNIT
CONNECTORS
L
Inspection
1.Check the front and rear pulser for chipped or dam-
aged teeth.
Measure the air gap between the wheel sensor andpulser all the way around while rotating the pulser.
lf the gap exceeds 1.0 mm (0.04 in), check for a bentsusDension arm.
Standard: o.il - 1.0 mm 10.02 - 0.04 inl
Front/Rear
Remove the rear brake drum to insDect the rear wheolsensor air gap,
0.4 - 1.0 mm(0.02 - 0.04 inl
19-57
www.emanualpro.com

Body Electrical
Speciaf Toofs ,...,..,.............-.23-2
Troubleshooting
Tips and Precautions ......,.,..........,.................. 23-3
Five-step Troubleshooting ........,.,.,...,,.,......... 23-5
Wire Color Codes ...,....,.. 23-5
Relay and Control Unit Locations
Engine Compartment ..,.,......,......................... 23-6
Dashboard ,.,.,..............-.- 23-7
Door ....................... .........23-10
Index to Cilcuits and Sysiems
Accessory Socket .. ,....,.,..,.,. 23-95*Airbags ................ .,....,. Sestion 24
Air Conditioning ,.,.,.... Section 22
Alternator ................... Section 4
Anti-lock Brake System {ABSI ................... Section 19'A/T Gear Position Indicator ....................... Section 1,1
Automatic Transmission System ...........,.. Section 14
Battery ................... ..............23-50
Blower Controls .,...,.,, Section 22
Charging System ....... Seqtion il
Clock -'98 Model ................ 23-98
Connector ldentification and Wire HarnessRouting .................. ......... 23.11
Cruise Control ............ Ssction 4
Dash Lights Brightness Contlo||er ..................... 23-90
Fan Conlrols ...,......,.... Section 10
Fuel Pump ,..,.,...,....,.... Section 11
Fuses...................... .,,.,.,.,.,,.,23-40*Gauges
Circuit Diagram ......-....-..23-58
Fuel Gauge .....,.,..... Section 11
Speedometer ..,..........,... 23-56
Ground Distribution ,....,.,...23-46
Hatch Glsss ODenor .........................,.,.,.,.,..,.,.,.,,. 23-121
Heater Controls .-........ Soction 21*Horns.,...,..,.,.,....... ................23"104*fgnition Switch ,,.,.,..,.,.,,.,.,.,23-51
lgnition Key Light System -'97 Mod6l .............. 23.88
-+
BODY
www.emanualpro.com