shift fork HONDA CR-V 1998 RD1-RD3 / 1.G Owner's Manual

Servo Body
Disassembly/lnspection/Reassembly
NOTE:
' cleanall parts thoro ugh ly in solvent or ca rbu retor clea ner, a nd dry them with compressed air, Blow out all passages.. Replace the valve body as an assembly if any parts are worn or damaged.. Coat all parts with ATF during reassembly.
ACCUMULATOR COVER
3RO SUB ACCUMULATOR
O-RINGFeplace.
SERVOFORK S
fi,
il
g
1ST ACCUMULATOR PISTON
Replace.
RVO VAL\IRK SHAFT
O.RING
VE/SHIFT
3RD ACCUMULATOR
SPRING SPECIFICATIONS
\_)
SNAP RING
SNAP RING
Unit: mm {in)
@"- -tP
-.t l@SPR|NG RETATNER ,/
No.SpringsStandard lNewl
Wire Dia,o.D.Free LongthNo. of Coil3
o
@J6
@.A
\o,
o
@
@
1st accumuiator spring
4th accumulator spring A
4th accumulator spring B
3rd accumulator spring A
3rd accumulator spring B
2nd accumulator spring C2nd accumulator spring A2nd accumulator spring B
3rd sub accumulator spring
2.1 (0.083)
2.6 {0.102)
2.3 (0.091)
2.8 (0.110)
2.1 (0.083)
2.2 (0.087l-
2.4 (0.094)
r.6 (0.063)
2.7 {0.106)
16.0 (0.6301
17.0 (0.669)'t0.2 t0.402]
17.5 (0.689)
31.0 (1.220)
14.5 {0.571)
29.0 11.1421
9.0 (0.354)
17.0 (0.669)
89.r (3.508)
88.4 (3.480)
51.6 (2.031)
94.3 (3.713)
38.2 (1.504)
68.0 {2.677)
39.0 fi.535)
20.7 (0.815)
39.0 (1.535)
14.2
13.8
15.9
2.6
13.9
2.9
o.l
6.3
14-200
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Transmission
Reassembly (cont'd)
TRANSMISSION HANGER
6xl.0mm12 N.m (1.2 kgl.m,8.7 rbt.ft)
MAINSHAFT SPEEDSENSOB
TRANSMISSION HOUSING MOUNNNG BOLT10 x L254,1 N.m {/4WD: 192WD: 18
t
f,
llf, l
gil /
COUNTERSHAFT BEVERSE GEAB
LOCK WASHER
MAINSHAFTSUB.ASSEMBLY
OOWEL PIN14x25mm
TRANSMISSION HOUSINGGASKET
DOWEL PIN14x25mm
REVERSE SHIFTFORK
DOWEL PIN14 x 20 rnm
NEEDLE BEARING
REVERSE SELECTOR
COUNTERSHAFTSUB.ASSEMBLY
DIFFERENTIAL ASSEMBLY
TRANSFES ASSEMBLY(4wDl
14-252
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17.
18.
19.
20.
21.
Install the sub-shaft assembly in the transmission
housing (see page 14-210 and 14-2'111.
lnstall the ATF magnet (4WD) in the transmission
housing, if necessary.
Install the reverse idler gear and gear shaft holder
(see page 14-231).
Install the differential assembly in the torque con-
verter housing.
Assemble the mainshaft and countershaft sub-
assembly (see page 14-206 and 14 207],, then install
them together in the torque converter houslng.
COUNTERSHAFTSUB-ASSEMBLY
Turn the shift fork so the large chamfered hole is
facing the fork bolt hole. then install the shift fork
with the reverse selector and torque the lock bolt.
Bend the lock tab against the bolt head.
SHIFI FORK
LOCK WASHERBeplace.
6 r 'l.O mm4 N.m(1.4 ksl.m. 1O lbt.ft)
Large chamfered hole
24.
Install the reverse gear with the collar and needle
bearing on the countershatt.
Align the spring pin on the control shaft with the
transmission housing groove by turning the control
shaft.
SPRING PIN CONTROL SHAFT
TRANSMISSION HOUSING
25. Place the transmission housing on the torque con-
verter housing with a new gasket and the three
dowel pins,
Make sure that the mainshaft speed sensor is not
installed on the transmission housing before
installing the transmission housing on the torque
converter housing.
26. Install the transmission housing mounting bolts
along with the transmission hanger and the connec-
tor bracket, then torque the bolts in two or more
steos in the seouence shown.
NOTE: The illustration shows the 4WD automatic
transmission. The 4WD has 19 transmission hous-
ing mounting bolts; the 2WD has 18 bolts.
TOROUE: 44 N.m {,[.5 kgf.m, 33 lbf'ft)
{cont'd)
14-253
SPRING PIN
TNANSMISSION
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17. Install the right and left driveshafts (see section 18).
While installing the right driveshaft in the differen-
tial, be sure not to allow dust or other foreign parti-
cles to enter the transmission.
NOTE:
. Clean the areas where the right driveshaft con-
tacts the transmission (differential) with solvent
or carburetor cleaner, and dry with compressed
air.
. Turn the right and left steering knuckle fully out-
ward, and slide the right driveshaft into the dif-
ferential until you feel its spring clip engage the
side gear. Slide the left driveshaft into the inter-
mediate shaft until you feel the spring clip of the
intermediate shaft engage the left driveshaft,
18. Install right damper fork, then install the right and
left ball joints on each lower arm with the castle
nuts and new cotter pins (see section 18).
DAMPER PINCH BOLT10 x 1 .25 mm43 N.m 14.{ kgf.m,32 rbr.ftl
DAMPERFORX
SELF.LOCKING NUT12 x 1,25 mm6/t N m (6.5 kg{.m, a7 lbtft)Replace.
Replace.
CASTLE12 x 1.25 mm49 - 59 N.m15.0 - 6.0 kgl m, 36 - {3 lbtftl
19, Install the propeller shaft to the transfer assembly
by aligning the reference marks (4WD).
20.
8 x 1.25 mm32 N.m (3.3 kgt'm,2ir blft)
Feplace.
\
@_
PROPELLER SHAFT
lnstall the shift cable.
4WD:
Install the shift cable with the control pin, then
secure it with the snap Din. Do not bend the shift
cable excessivelv.
CONTROLLEVER
SHIFT CAALECOVER
8 x 1.25 mm22 N.m 12.2l'gl m,16 rbt.ftl
(cont'd)
REFERENCE MARKS
14-261
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