Wiring harness HONDA CR-V 1998 RD1-RD3 / 1.G Workshop Manual

Steering
Special Toofs ............. 17-2
Component Locations
Index ................ ....... 17-3
Troubleshooting
General Troubleshooting ................ 1 7-4
Noise and Vibration ......................... 17-8
Fluid Leaks ............. 17-10
Inspection and Adiustment
Steering Operation .......................... 17-12
Power Assist Check
With Vehicle Parked ....................
Steering Linkage and Gearbox .......
Pump Belt
Rack Guide Adjustment ...................
Fluid Rep|acement ...................,,.,....
Pump Pressure Check .................,,...
*Steering Wheel
Removal ................. 17-18
*Steering Column
Removal/lnstallation ................ ....... 17 -2O
lnspection .............. 17-21
Steering Lock Replacement ............ 17 -22
Power Steering Hoses, Lines
Ffuid Leakage Inspection ................. 17 -23
Repfacement .......... 17-23
Power Steering Pump
Repfacement .......... 17-24
Disassembly ...........17-25
fnspection .............. 17-26
Reassembly ............ 17-28
Power Steering Gearbox
Removal ................. 17-31
Disassembly ........... 17-34
Reassembly ............ 17-40
Ball Joint Boot Replacement .......... 17-50
Installation ............. 17-51
17-12
17-13
17-14
l7-15
17-15
17-16
Disassembly/Reassembly............... 17-18
4'%/b.......... -r'-7--a/
SUPPLEN\EN AL RES\RA(N SYSTES{ (SRS\
This model has an SRS which includes a driver's airbag in the steering wheel hub. a passenger's airbag in the dashboardabove the glove box ('97 - 00 models), and seat belt tensioners in the seat belt retractors ('98 - 00 models). Informationnecessary to safely service the SRS is included in this Service Manual. ltems marked with an asterisk (*) on the contentspage include, or are located near, SBS components. Servicing. disassembling or replacing these items will require specialprecautions and tools, and should only be done by an authorized Honda oearer.
To avoid rendering the SRS inoperative, which could lead to peFonal iniury or death in the event of a sevore trontalcollision. allSRS service work must be performod by an authorized Honda dealer.lmproper service procedurgs, including incorrect removal and installalion of the SRS, could lead to personal iniurycaused by unintontional deployment of th€ airbags {'97 - 00 models), and seat belt tensioners ('98 - 00 modelsl.Do not bump the SRS unit. Otherwise, the system may lail in case ot a collision, or the airbags may deploy when theignition switch is ON (lll.
SRS electrical wiring harnesses are identitied by yellow colof coding. Ralated components are located in the steeringcolumn, front console, dashboard, dashboard lower panel, and in the dashboard above the glove box. Do not use elec-trical test equipment on these cilcuits,
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Rear Hatch Glass
Replacement
CAUTION:
. Put on gloves to protecl your hands.
. Use seal covers to avoid damaging any surfaces.. Do not damage the rear window delogger grid lines
and terminals.
NOTE: An assistant is helpful when removing the rear
hatch glass.
a: Nul locationsAa.4 Ba.4
€ @ i!iff*-"-
Harnoss wiring locations:
REAR WINDOW WIPERMOTOR CONNECTORRemove the rear wiper lowercover (see page 20-99i.
HARNESS 'TRIM
.;=-
8 x 1.25 mm22 N-m l'2.2 kgl.m,'16 tbt fr)
8 x 1.25 mm22N.m l.2.2*ql.m,16 tbf.ft|
Installation is the reverse of the removal orocedure.
NOTE:
. Adjust the rear hatch glass alignment.
. Make sure the connector, terminals and washer tube are connected properly.
. Adjust the aim of the rear window washer nozzle (see page 20-103).
20-78
REAR SPOILER
'--
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a
Heater and Air Conditioning
Heater ...........21
NOTE: Section 21 ("Heater") is included in section 22.
Air Conditioning ......'..'.. '.'22'1
SUPPLEMENTAL RESTRAINT SYSTEM (SRS}
This model has an SRS which includes a driver's airbag in the steering wheel hub, a passenger's airbag in the dashboard
above the glove box ('97,00 models). and seat belt tensioners in the seat belt retractors ('98 - 00 models). Information
necessary to safely service the SRS is included in this Service Manual. ltems marked with an asterisk (*) on the contents
page include. or are located near, SRS components. Servicing, disassembling or replacing these items will require special
precautions and tools, and should only be done by an authorized Honda dealer.
@. To avoid rendering the SRS inoperative, which could lead to personal iniury or death in the event of 8 severe frontal
collision, all SRS service work must be performed by an authotized Honda dealer.
lmproper service procedures, including incorrect removal and installation of the SRS, could lead to personal iniury
caused by unintentional deployment of the airbags ('97 - 00 models), and seat belt tensioners 138 - 00 models).
Do not bump the SRS unit. Otherwise, the system may fail in case of a collision, or the airbags may deploy when the
ignition switch is ON {lll.
SRS eleqtrical wiring harnesses are identified by yellow color coding. Related components are located in the steering
column, front console, dashboard, dashboard lower panel, and in the dashboard above the glove box. Do not use elec-
tricaltest equipment on thes€ cilcuils.
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Component/Wiring Locations Index -'97 model
SRS INDICATOR LIGHT (ln the gauge assembly)Troubleshooting, page 24-27Gauge assembly, section 23
DASHBOABD w|RE HARNESS
to SBS INDICATOR LIGHT in
DRIVER'S AIBMGReplacement,page 21-87Disposal, page 24-97
To CRUISE CONTROLSET
To DRIVERS AnBAG
ANBAG2P
sBsitAr[ ] nNEssto FROI|T PASSEiIGEB.S
FRONT PASSEITGER'S AIRBAGReplacement, pago 24{9Disposal, page 24-97
sns ut{fTGROUND
SES MAIN HAR]GSStosns U nItP OOIIITECTOR
MAIN WIRE HABNESSto DASHBOABD wlRE21P
SRS MAIN HABNESSto UNOEB-DASHFUSE/BELAY BOX2P CONNECTOR
GOf$ECrOn PPIlBLr( 8R t
MEMORY ERASE SIGNALIMES) CONNECTOR I2PI[GRY. GRYI or twHT, BLr.l
GAUGE ASSEMBLY5P
HARNESS
SRS MAIN HARNESSto MAINWIRE HARNESS3P OONNECTOR
24-15
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Gomponent/Wiring Locations Index -'98 - 00 models
SRS INDICAIOR LIcHT (ln the gauge assembty)Troubleshooting, page 24 27Gauge assembly. section 23
DASHBOARD WIRE HARNESSto SRS INDICATOR LIGHf inGAUGE ASSEMBLY5P CONNECTOR
FRONT PASSENGER'S AIRBAGReplacement, page 24-89Disposal, page 24 97
CABLE REELReplacement,page 24-91
To HORN SWITCH
To CRUISE CONTROLSET/RESUME SWTCH
To DRIVER'S AIRBAG
ro CABLE REEL2P CONNECTOR
MAIN VYIRE HARNESSto DASHBOARD WIRE HARNESS
SRS MAIN HARNESS
ORIVER'S AIRBAGReplacement,page 24-87Disposal, page 24-97
SRS UNIT
SRS MAIN HARNESSto FROI{T PASSENGER,S AIRBAG2P CONiIECTOR
RIGHT SIDE WIRE HARNESS toSEAI BELTTENSIONER2P CONNECTOR24P CONNECTOR
SRS MAIN
SRS MAIN HARNESS toLEFT SIDE WIRE HARNESS2P CONNECTOR
SRS MAIN HARNESSto MAIN WIRE HARNESS3P CONNECTOB
(lncluding safing sensorand impact sensor)Replacement, page 24-95
SRS MAIN HARNESS toRIGHT SIDE WIRE HARNESS2P CONNECTOR
SERVICE CHECKCONNECTOR I2PIIBLK BRNI
to UNDER-DASHFUSE/RELAY BOX2P CONNECTORSEAT BELT TENSIONERReplacement, page 24 3Disposal, page 24-97
ORIVER'S SEAT BELTMEMORY ERASE SIGNAL(MES) CONNECTOR I2PIIGRN, GRNI or IWHT, BLKIReplacement, page 24-3Disposal, page 24-97
LEFT SIDE WIRE HARNESS toSEAT BELTTENSIONER2P CONNECTOR
24-16
.4
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Precautions/Procedures
SRS Unit Precautions
Take extra care when painting or doing body work in
the area below the dashboard. Avoid direct exposure
of the SRS unit or wiring to heat guns, welding, or
spraying equipment.
Disconnect the driver's/front passenger's airbag con-
nectors and seat belt tensioner connectors before
working below the dashboard near the SRS unit.
After any degree of frontal body damage, or after a
collision without airbag deployment, inspect the SRS
unit for physical damage. lf it is dented, cracked, or
detormed, reolace it,
Be sure the SRS unit is installed securelv.
Do not disassemble the SRS unit.
Store the SRS unit in a cool {less than about
104"F/40"C) and dry {less than 80o/o humidity. no
moisture) place. Do not spill water or oil on the SRS
unit, and keep it awav from dust.
During installation or replacement, be careful not to
bump (impact wrench, hammer, etc.) the area a[ound
the SRS unit, The airbags could accidentally deploy
and cause damage or injury.
24-20
,..4
Inspection After Deployment
After a collision in which the airbags were deployed.
replace the SRS unit, and inspect the following:
1. Inspect all the SRS wire harnesses. Replace, don't
repair, any damaged harnesses
2. Inspect the cable reel for heat damage, lf there is any
damage. replace the cable reel.
3. After the vehicle is completely repaired, turn the
ignition switch on. lf the SRS indicator light comes
on for about six seconds and then goes off, the SRS
system is OK. lf the indicator light does not function
properly, go to SRS Troubleshooting.
rD
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JWiring Precautions
. Never attempt to modify, splice or repair SRS wiring.
NOTE: SRS wiring can be identified by special yellow
outer coveflng.
Be sure to install the harness wires so that they are
pinched or interfering with other parts.
Make sure all SRS ground locations are clean and
grounds are securely fastened for optimum metal-to-
metal contact. Poor grounding can cause intermittent
problems that are difficult to diagnose.
GROUND TERMINAL
CONTACT
CONTACT
24-21
Spring-loaded Lock Connestor with
Built-in Short Gontact
The driver's airbag/front passenger's airbag and seat
belt tensioners have a spring-loaded lock connector with
a built-in short contact. When this connector is discon-
nected, the power terminal and the ground terminal in
the airbag connector are automatically shorted.
Conngctor halvcs diSconnested:
GROUND TERMINAL
SHORT CONTACT
CABIf REEL CONNECTOR
Connector halves connected;
ACT
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