HONDA INSIGHT 2004 1.G Owners Manual

The exhaust emissions controls
include three systems: PGM-FI,
Ignition Timing Control, and Three
Way Catalytic Converter. These
three systems work together to
control the engine’s combustion and
minimize the amount of HC, CO, and
NOx that comes out the tailpipe. The
exhaust emissions control systems
are separate from the crankcase and
evaporative emissions control
systems.The PGM-FI System uses sequential
multiport f uel injection.
It has three subsystems: Air Intake,
Engine Control, and Fuel Control.
The Engine Control Module (ECM)
or the Powertrain Control Module
(PCM) uses various sensors to
determine how much air is going
into the engine. It then controls how
much f uel to inject under all operat-
ing conditions.
This system constantly adjusts the
ignition timing, reducing the amount
of HC, CO, and NOx produced.
The three way catalytic converter is
in the exhaust system. Through
chemical reactions, it converts HC,
CO, and NOx in the engine’s exhaust
to carbon dioxide (CO ), dinitrogen
(N ), and water vapor.The emissions control systems are
designed and certif ied to work to-
gether in reducing emissions to
levels that comply with the Clean Air
Act. To make sure the emissions
remain low, you should use only new
Honda replacement parts or their
equivalent f or repairs. Using lower
qualitypartsmayincreasethe
emissions f rom your vehicle.
The emissions control systems are
covered by warranties separate from
the rest of your vehicle. Read your
warranty manual f or more informa-
tion.
2
2
Emissions Cont rols
T echnical Inf ormation
Exhaust Emissions Controls Replacement PartsPGM-FI Syst em
Ignit ion T iming Cont rol Syst emThree Way Catalytic Converter
198

The three way catalytic converter
contains precious metals that serve
as catalysts, promoting chemical
reactions to convert the exhaust
gasses without af f ecting the metals.
The catalytic converter is ref erred to
as a three-way catalyst, since it acts
on HC, CO, and NOx. A replacement
unit must be an original Honda part
or its equivalent.
The three way catalytic converter
must operate at a high temperature
for the chemical reactions to take
place. It can set on f ire any com-
bustible materials that come near it.
Parkyourvehicleawayfromhigh
grass, dry leaves, or other f lamma-
bles.A defective three way catalytic
converter contributes to air pollution,
and can impair your engine’s per-
f ormance. Follow these guidelines to
protect your vehicle’s three way
catalytic converter.
Always use unleaded gasoline.
Even a small amount of leaded
gasoline can contaminate the
catalyst metals, making the three
way catalytic converter inef f ective. Keep the engine tuned-up.
Have your vehicle diagnosed and
repaired if it is misf iring, back-
f iring, stalling, or otherwise not
running properly.
Three Way Catalytic Converter
T echnical Inf ormation199
THREE WAY CATALYTIC CONVERTER
THREE WAY CATALYTIC CONVERTER

If you take your vehicle f or a state
emissions test shortly af ter the
battery has been disconnected or
gone dead, it may not pass the test.
This is because of certain ‘‘readiness
codes’’ that must be set in the on-
board diagnostics f or the emissions
systems. These codes are erased
when the battery is disconnected,
and set again only after several days
of driving under a variety of
conditions.
If the testing f acility determines that
the readiness codes are not set, you
will be requested to return at a later
date to complete the test. If you must
get the vehicle re-tested within the
next two or three days, you can
condition the vehicle for re-testing
by doing the f ollowing.Make sure the gas tank is nearly,
but not completely, f ull (around
3/4). Make sure the vehicle has been
parked with the engine of f f or 8
hours or more.
Make sure the ambient
temperature is between 20° and
95°F.
Without touching the accelerator
pedal, start the engine, and let it
idle f or 20 seconds.
Keep the vehicle in Park
(automatic transmission) or
Neutral (manual transmission).
Increase the engine speed to 2,000
rpm,andholditthereuntilthe
temperature gauge rises to at least
1/4of thescale(approximately3
minutes).
Select a nearby highway where
you can maintain a speed of 50 to
60 mph (80 to 97 km/h) f or at
least 20 minutes in D (CVT) or 5th
gear (M/T). When traffic allows,
drive f or 90 seconds without
moving the accelerator pedal.
(Vehicle speed may vary slightly;
this is okay.) If you cannot do this
f or a continuous 90 seconds, drive
f or at least 30 seconds, then repeat
it two more times (f or a total of 90
seconds).
Then drive in city/suburban
traffic for at least 10 minutes.
When traffic conditions allow, let
the vehicle coast f or several
seconds without using the
accelerator pedal or the brake
pedal.
If the testing f acility determines the
readiness codes are still not set, see
your Honda dealer.
St at e Emissions T est ing
T esting of Readiness Codes
T echnical Inf ormation200

Customer Service................................
Inf ormation .202
....................
Warranty Coverages .203
Reporting Saf ety Def ects ..........................
(U.S. Vehicles) .204
.....................
Authorized Manuals .205
Warranty and Customer Relations
Warrant y and Cust omer Relat ions201

Honda dealership personnel are
trained prof essionals. They should
be able to answer all your questions.
If you encounter a problem that your
dealership does not solve to your
satisf action, please discuss it with
the dealership’s management. The
Service Manager or General
Manager can help. Almost all
problems are solved in this way.
If you are dissatisf ied with the
decision made by the dealership’s
management, contact your Honda
Customer Service Office.U.S. Owners:
Canadian Owners:
In Puerto Rico and the U.S. Virgin
Islands:
Vortex Motor Corp.
Bella International
P.O. Box 190816
San Juan, Puerto Rico 00919-0816
(787) 620-7020
Vehicle Identif ication Number
(see page )
Name and address of the dealer
who services your vehicle
Date of purchase
Mileage on your vehicle
Your name, address, and tele-
phone number
A detailed description of the
problem
Name of the dealer who sold the
vehicle to you
When you call or write, please give
us this inf ormation:
190
Cust omer Service Inf ormat ion
Warrant y and Cust omer Relat ions202
American Honda Motor Co., Inc.
Automobile Customer Service
Mail Stop 500-2N-7A
1919 Torrance Boulevard
Torrance, California 90501-2746
Tel: (800) 999-1009
Honda Canada Inc.
715 Milner Avenue
Toronto, ON
M1B 2K8
Tel: 1-888-9-HONDA-9
Fax: Toll-free 1-877-939-0909 Toron to (416) 287-4776
CUSTOMER RELATIONS
RELATIONS AVEC LA CLIENTÈLE

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Your new Honda is covered by these
warranties:
covers your new vehicle, except f or
the battery, emissions control
systems, and accessories, against
def ects in materials and
workmanship.
this warranty gives up
to 100 percent credit toward a
replacement battery. these two
warranties cover your vehicle’s emis-
sions control systems. Time, mileage,
and coverage are conditional. Please
read the warranty manual for exact
inf ormation. a seat
belt that f ails to f unction properly is
coveredfortheusefullifeof the
vehicle.
all exterior body panels are
covered f or rust-through f rom the
inside f or the specif ied time period
with no mileage limit.
Honda Accessories are covered
under this warranty. Time and
mileage limits depend on the type of
accessory and other f actors. Please
read your warranty manual f or
details.
covers all Honda
replacement parts against defects in
materials and workmanship. provides prorated
coverage f or a replacement battery
purchased f rom a Honda dealer.
provides
coverageforaslongasthepur-
chaser of the muf f ler owns the
vehicle.
Restrictions and exclusions apply to
all these warranties. Please read the
2004 Honda Warranty Inf ormation
booklet that came with your vehicle
f or precise inf ormation on warranty
coverages. Your Honda’s original
tires are covered by their
manuf acturer. Tire warranty inf or-
mation is in a separate booklet.
Please ref er to the 2004 Warranty
Manual that came with your vehicle.
Warranty Coverages
Warrant y and Cust omer Relat ions
U.S. Owners
Canadian Owners
New Vehicle L imit ed Warrant yOriginal Equipment Bat t ery L imit edWarranty
Emissions Cont rol Syst ems Def ect s
Warrant y and EmissionsPerf ormance Warranty Seat Belt Limited Warranty
Rust Perf orat ion L imit ed Warrant y
Accessory Limited Warranty
Replacement Part s L imit edWarranty Replacement Bat t ery L imit ed
Warranty
Replacement Muf f ler L if et imeLimited Warranty
203

If you believe that your vehicle has a
def ect which could cause a crash or
could cause injury or death, you
should immediately inf orm the
National Highway Traf f ic Saf ety
Administration (NHTSA) in addition
to notifying American Honda Motor
Co., Inc.If NHTSA receives similar com-
plaints, it may open an investigation,
and if it f inds that a saf ety def ect
exists in a group of vehicles, it may
order a recall and remedy campaign.
However, NHTSA cannot become
involved in individual problems
between you, your dealer, or
American Honda Motor Co., Inc.To contact NHTSA, you may either
call the Auto Saf ety Hotline toll-f ree
at 1-800-424-9393 (or 366-0123 in
Washington D.C. area) or write to:
NHTSA, U.S. Department of
Transportation, Washington,
D.C. 20590. You can also obtain
other inf ormation about motor
vehicle safety from the Hotline.
Reporting Saf ety Def ects (U.S. Vehicles)
Warrant y and Cust omer Relat ions204

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Valid only f or sales within the U.S. Canadian owners shouldcontact their authorized Honda dealer.
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Incorporated. You can order in any of three ways:
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Call Helm Inc. at 1-800-782-4356
Go online at
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(credit card orders only)
Authorized Manuals
Purchasing Factory Authorized Manuals
(U.S. only)
205
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2000-04 Honda Insight Service Manual
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2004 Honda Insight Quick Start Guide
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) This manual covers maintenance and recommended
procedures f or repair to engine and chassis components.
It is written f or the journeyman mechanic, but is simple
enough f or most mechanically-inclined owners to under-
stand.
This manual complements the Service Manual by
providing in-depth troubleshooting inf ormation f or each
electrical circuit in your vehicle.
This manual describes the procedures involved in the
replacement of damaged body parts.
Authorized Manuals
Service Manual:
Electrical T roubleshooting Manual:
Body Repair Manual:
206
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CONT INUED
.....
Accessories and Modif ications . 99
..................................
Accessories .99
............................
Modif ications .100
ACCESSORY (Ignition Key .......................................
Position) .59
...............
Accessory Power Socket . 69
....................
Additives, Engine Oil . 134
...............................
Airbag (SRS) .9, 19
................
Air Conditioning System . 72
.....................................
Usage .73, 76
.........................
Air Outlets (Vents) .74
.......................
Air Pressure, Tires .154
.........................
Normal Driving .155
.........................
Alcohol in Gasoline .92
......................................
Antif reeze .137
Anti-thef t Steering Column ..............................................
Lock .59
..................................
Audio System .78
........................
Auto Idle Stop .109, 116
..............
Automatic Transmission . 111
..........................
Capacity, Fluid .192
...............
Checking Fluid Level . 140
.......................................
Shif ting .112 Shif t Lever Position
...............................
Indicators .111
................
Shif t Lever Positions . 112
....................
Shif t Lock Release . 115
............................
Capacities Chart .192
.............
Carbon Monoxide Hazard . 36
....................
Cargo, How to Carry .102
.............................
Carrying Cargo .101
..............
CAUTION, Explanation of . ii
...........................................
CD Care .85
.............
CD Player Error Message . 86
.........
CD Changer Error Message . 87
.........................................
CD player .83
........................
Certif ication Label .190
Battery
Charging System ...........................
Indicator .42, 178
............................
Jump Starting .173
..............................
Maintenance .160
............................
Specif ications .193
................................
Bef ore Driving .91
....................................
Belts,Seat .8,17
.............................
Beverage Holder .69
..................................
Booster Seats .33
Brakes ................
Break-in, New Linings . 92
...........................................
Fluid .142
....................
Bulb Replacement .147
.........................................
Parking .67
.................
System Indicator . 43,180
........................
Wear Indicators .119
.............................
Braking System .119
...................
Break-in, New Vehicle . 92 ..
Brightness Control, Instruments . 55
........................
Brights, Headlights .54
Bulb Replacement ..........................
Back-up Lights .147
...............................
Brake Light .147
................
Front Parking Lights . 145
........
Front Side Marker Lights . 146
.................................
Headlights .144
............................
Specif ications .193
....................
Turn Signal Lights . 146
..............................
Bulbs, Halogen .144
Index
A
B
C
I