headlights HONDA INTEGRA 1994 4.G Workshop Manual

ITEMMETRICIENGLISHIM)TES
WHEELALIGNMENTCamber
CasterTotalToe
FrontRearFrontFrontRear
-0.10'-0.45'
1'1o'omm | oinIn 2 mm I ln 0.08 in
BRAKE SYSTEMType Front
RearPad Surface Area FrontRearParking Brake Type
Power-assisted selt-adiustingventilated discPoweFassisted self-adjusting solid discio.u cm. x z | /,/5 so tn x z21.0 cm, x2 | 3.26 sq in x 2Mechanical actuating, rear two wheel brakes
TIRESize Front and r€ar
Spare Tire
P195/60R14 858*1P195/55R15 84V*2T115t0D14*3T135/70O15.4
ELECTRICAL8atteryStarterAlternatorFusesIn Under-dash Fuse/Relay BoxIn Under-hood Fuse/Relay Box
In Under-hood ABS Fuso/Rolay BoxHeadlights
Front Side Marker LightsFront Turn SignauParking LightsRear Turn Signal LighlsStop/Ta illig htsHigh Mount Brake Light'5Fear Side Marker LightsBack-up LightsLiconse Plate LightsCeiling LightsCargo Area Lights (3 DOOR)Trunk Lights l4 DOOR)SpotlightsGlove Box LightGauge LightsIndicator Lightslllumination and Pilot LightsHeater lllumination Lights
High
I2V-36AH6HR'12 V -'1.4 kW12V-90A
7.5 A, 10 A, 15 A, 20 A, 30 A7.5 A, 10 A. 15 A, 20 A, 30 A, 40 A50 A, 100 A10A, 15A,20A,40A12V-6sW{HB3}12V-55W(HB4)12V-3CP12V -32n CP12V -32 CP12V -32n CP12V -21W
12V-3CP12V -32 CP12V-8W12V-5W12v-3.4W12V-3.4W12V-5W12V-3.4W12V-3.4Wv - 0.84 w, 0.91 w, 1.12 W, 1.r W, 3 W12 V - 0.84 W. 0.91 W, 1.4 W. LEO12V-1.4W
sAE 168sAE 1157sAE 1 't 55sAE 1157sAE 7440sAE 168sA€ 1156
*1: RS, LS*2: GS-R*3: RS*1: LS, GS-R*5: Except high mount brake light installed in rcar spoiler.
3-19

PGM-FI System
Electrical Load Detector (ELDI
tft;-]/ The Maltunction Indicaror Lamp (MlL) indicatss Diagnostic Trouble Code IDTC) 20: A probtem in-Li!- tne Electrical Load Detecror {ELD} circuit.
With lho SCS lhon connectolconnoctod {ree pago 11-34}, cod.20 is indicatod.
Do the ECM B6set Procedurs {seepage 1 'l-35).
Start engine and keep engin€speed at idle.Turn on headlights.
lntennlna tlllure, lyrtom lt Ol(!t irl. dm. (lgtt driv. mly bona@raaryl.Chrck for Door connactlona oaloota wiro. rt C218 IELD, lndEctrt.
Ooes the MIL indicato code 20?
Romove the undgr-hood fusg/relay box and remove the tus6/relav box lowet cover.
Turn lhe ignition switch ON.
Measure voltage betw€on BLK/YEL (+l terminal and BLK (-)terminal.
Msasuro voltag€ b€tweon BLK/Y€L {+) terminal snd bodvground.ls there bartory voltagel
Rcpir oo.n in BLK wir.batwaan lha 3P connrc-tor lnd G2Ol {loc.t.dtroit ot angh|. comprn-m.r dghl .ld.l,
B.p.lr op.n in BLKrYEL wlrr b.-tw..n o.24ACG (ALn flcl115A: Bl88l .ngln!, 20 A:818C1cnginol fu!. In thr und.r{..htu.o/r.lly bor lnd tho 3P con-rcclo?.
View tromwire side
BLK (-)
(To page 11-7'l)
GRn/iED I - |
BLK/YEL I + I
11-70

PGM-FI System
11-72
While measuring voltage betweenDlO 1+) terminal and 426 l-)terminal, turn the headlighr switchto the second position (a) {low).
Does the voltage drop whenthe headlights are turned on?
Subrtitute . known-good ECMand rochock. lt 3ymptom/indic€-tion goos away, ioplaco th6 origi-nal ECM.
Electrical Load Detector (ELD) (cont'd)
425 t-t D10 l+), Doos Volrago Orop? ----------------J

ldle Control System
Alternator (ALTI FR Signal
This signals the ECM when the Alternator (ALT) as charging.
D9 l+)
Inspection ot ALT FR Sign.l.
Connect the tost harness betweenthe ECM and connectors. Discon-nect "D" connector from themain wire harnoss only, not theECM lsee page 11-37).
Turn the ignition switch ON.
Measure voltage between D9 (+ )terminal and A26 {-}terminal.
Sub{inno s known-good ECMand redrack. It pro.ctibod volt gola now availablg, ropllco tha orlg-inal ECM.
ls there approx. 5 V?
Turn the ignition switch OFF.
Reconnect "D" connector to themain wire harness,
Start tho engino. Hold the engine
!L3,099 rpm with no load (A/T in
LN] or El position, M/T in neutral)until the radiator tan comes on,rhen let it idle.
Measuro voltage between Dg (fl
terminal and 426 (- I terminal.
Does the voltage decreasewhen headlights and .eardelogger are turned on?Turn ths ignition switch OFF.
ALT FR rignal is OK.
o oo oo o ooooo
ooooooooooo
Voh.go?
ooooooooooo
ooooooooooo
1 1-86
(To page 1 1-87)
=-

- ldle Speed Setting
Inspoction/Adiustment
NOTE:
a When the idle speed set, check the following items:
- The MIL has not been reported on.- lgnition timing- Spark plugs- Air cleaner- PCV svstem
a (Canada) Pullthe parking brake lever up. Stan the en-
gine, then check that the headlights are off.
1 Start the engine. Hold the engine at 3,000 rpm with
no load (A/T in S or @ position, M/T in neutral)
until the radiator tan comes on, then let it idle.
2. Connect a tachometer.
3. Disconnect the 2P connectot trom the ldle Air Con-
trol {lAC) valve.
Start the engine with the sccelerator pedal slightly
depressed. Stabilize the rpm at 1 ,OOO, then slowly
release the pedal until the engine idles.
Check idling in no-load conditions: headlights, blower
fan, rear defogger, radiator fan, and ai. conditioner
are not operatrng.
ldl€ spood should bo;
81881 ongino:
MlT48O ! 50 rym
An48O I 50 rpm
lin@or@oosition)
818C7 engine:48O ! 50 rym
Adjust the idle speed, if necessary, by turnmg the
idle adiusting screw.
NOTE: After adiust the idle speed in this step, check
the ignition timing (see section 231.
lf it is out ot spec. go back to step 4.
4.
e
Turn the ignition switch OFF.
Reconnect the 2P connector on the IAC valve, then
remove the BACK UP (7.5 A) fuse in the under-hood
tuse/relav box for 1O seconds to reset the ECM.
Restart 8nd idle the engine with no-load conditions
for one minute, then check the idle speed.
NOTE: (Canada) Pull the parking brake lever up.
Start the engine, then check that the headlights ate
off.
ldlo speed should be;
81881 ongino:
MTf75O ! 50 rpm
AIT75O t 50 rpm
(in[]or@positionl
818C1 engine: 750 1 50 rpm
(cont'd)
11-95

ldle Control System
ldle Speed Setting (cont'd)
10.
9. ldle the engine for one minute with headlights {Low}
ON and check the idle sDeed.
ldla sp6od should bo;
81881 engine:
M/T750 i 50 rpm
An75O t 50 rpm
{in $ or p] positionl
818C1 engine: 75O 1 50 rpm
Turn the headlights off.
ldle the engine for one minute with heater tan switch
at Hl and air conditioner on, then check the idle
speeo.
ldls spood should bo;
81881 ongino:
M/T82O 1 50 rpm
AN840 1 50 rpm(in [N] or lll position)
818C1 engino: 85O t 50 nm
NOTE: lf the idle speed is not within specitication,
see System Troubleshooting Guide on page 1 1-78.
11-96

Emission Control System
SystemDescription
The emission control system includes a Three Way Cata-
lytic Convener (TWC), Positive Crankcase Ventilation(PCV) system and Evaporstive Emission {EVAP) Contfol
syst€m. The emission control system is designed to meet
federsl and stats emission standards.
Tailpipe Emission
Inspection
f!fifil oo nor amoro ou]rng rnr! Foacqurr. ^!op
any open flame away from yout wotk atca.
Start the engine. Hold the engine at 3,OOO rpm with
no load (A/T in @ or@ position, M/T in neutral) until
the radiator fan comes on, then let it idle,
Connect a tachometer.
Check and adiust the idle speed, if necessary (sss
page 1 1-95).
Warm up and calibrate the CO meter according to
the meter manutacturer's inst.uctions.
Check idle CO with the headlights, hester blower,
rear window defogger, cooling fan, and air condition-
er otf.
NOTE: (Canada) Pull the parking br8ke lever up.
Stan the engine, then check that the headlights are
off.
CO meter should indicate 0.1 maximum.
11-130

Electrical
Special Tools
Troubleshooting
Tips and Precautions ................................ 23-3Five-stop Tloubleshooting ..............,...-..-... Z3-sSchematic Symbols ................................_. 23-6wire Color Cod€s ..................................... 23-6Relay and Control Unit Locations
Engine Compartment .........,............ ... --. 23-7Dsshboard and Door ..,,......................... 23-gDashboard and Floor ............................. 23-t OOuaner Panel .....-.....23-12Connector ldentification and WireHarness Routing ........ 23-i 3
Index to Circuits and Systems
Airbag ............... ...-..-... 2g-26sAir Conditioning ....,.. Section 2lAltelnator ......_.............. 23-99Anti-lock Brake Systsm (ABS) Section 19Automatic Transmission Section 14Battery .............. .......... 23-66Chafging System ........... 23-98rCigalstte Lighter .....................-...-......-..-.. Z3-2O4Cfock ................. ..........23-197rcruise Controf .......--..-... 23-242Distributor .................... 23-87Fan Controls ................. 23-1ogFuel and Emissions ... Section 1i*Fuses
Under-dash Fuse/Relay Box ................... 23-48Undor-hood ABS Fuse/Retay Box ............ 23-51Under-hood Fuse/Relay Box,.................. 23-52rGauges
Engine Coolant Temperature {ECT)Gauge ................ ..23-126Fuef cauge ............... 2g-123'Gauge Assembly ....--.23-113Speedometer .....-...,,. 23-114Tachometer .....,.....-.. 23-114Ground Distribution ........ 23-60Heater ,,,........,.... ..... Section 2lrHorn ................. ........... 23-199*fgnition Switch ............. 23-70fgnition Syst6m .......-..-.. 23-A7lgnition Timing .............. 23-89Indicator Lights"A/T Gear Position .............. ................... 23-1 32B1ak6 System ...,..,..-.23-127Engine Oil Pressura .............................. _ 23-1 51Low Fuel ............ ......23-125Malfunction Indicator Lamp {MlL} ...,,. Section I l
tfnteglated Control Unit ...29-144*lnterlock System ...................................... 23-1 3gLights, Exteriol
Back-up Lights ........... 23-179Brake Lights .............. 23-t8ltDaytime Running Lights {Csnada} ........... 23-156Front Palking Lights ............................. 23-1 65Flont Side Marker Lights ....................... 23-165Front Turn Signal Lights ........................ 23-1 65*Hazard Warning Lights .........................- 2g-1A4Headlights ................. 23-t6tLicense Plate Lights .............................. 23-1 69Taillights(Harchback) .......... 23-166
{Sedan) .............. .. 23-167Lights. Inteliol
Cargo Area Light {Hatchback) ...... -.. -.. -... 23-177Ceifing Light ........-..-.23-175
Dash Lights Blightness Controt .............. 23-t70Glove Box Lighr ................................... 23-1 69Spotfighr ............ ....-.23-174Trunk Light (Sedanl ............... .............. - 23.-177*Lighting Sysrem .......-.-... 23-152:Moonroof ,,.,.......,..,,,,,.-.23-211PGM-FI Systom ........ S€crion 11Power Distribution .,.-..--..23-54Power Door Locks .............,,..................... 23-233Power Mirors ..,..,....-...- 23-216Power Relays ...........,..... 23-68Power Windows ............ 29-222*Rear Window Defogger ........,... ..........,..... - 23-20,6Reminder Systems
Key-in Remindel System ....,.............,.... 23-1 50Lights-on Reminder System ................... 23-l 5f*Maintenance Reminder system ..,,.... -.. - -. 23-.1 2gSeat Belt Reminder System ..................- 23-125*Side Markel/Turn Signal/Hazard
Ffasher System .,..,..-.23.-1A4Spark Pfugs .........-...-..... 23-97Starting System ....,,.....-. 23-73*Stereo Sound System ...,.......................,,.. 23-l gg
Supplemental Restraint System {SRS} ......... 23-265Vehicfe Speed Sensor {VSS) .............--..-.... 23-122*Wiper/Washer Systom ...............--.........-..- Zg-254
rRead SRS pi€cautions on Page 23-271 betore workingin these areas.
-+

Headlight
Description
The low beam lights are proiector-type lights which are more compact while maintaining sufficient brightness. Bundling
the light rays reduces stray light and yields a spotlight-effect which improves visibility during night or foul weather driving.
For easier aiming, the headlights are equipped with vertical and horizontal gauges.
NOTE: As the oute. lenses are made oI a resin material, don't cover the headlights when they a.e turned on.
OUTER LENScoNvEx LEI{SSUB-REFLECTORsEcoND FOCUSINTERRUPTER PLATEREFLECTOBFIRST FOCUSBULB
23-161

Headlight
Headlight Replacement
1. Remove the front bumoer.
Remove the mounting bolts, then pullout the head-
light, and disconnect the connectors from it.
Afte. replacement. the horizontal and vertical aim-ing must be checked using conventional methods,
Use the aiming charts on page 23-163.
Bulb Replacement
CAUTION:
a Halogon headlights can bocomo voly hot in usa; do
not touc$ them or tho attaching hardware imm6diatoly
arter they hava been lurnod off,a Do not try to roplace or cl6an the headlights with thelights on.
I . Oisconnect the 2-P connector(s) from the headlight.
coNlrtEcToR
2. Turn the bulb(s) counterclockwise and remove the
bulb(s).
FRONT BUMP€R
HEADLIGHT
23-164