engine HONDA PILOT 2007 1.G Repair Manual

If necessary, add oil to bring the
level back to the full mark on the
dipsti ck (see page ).
Safely
pull off the road, and shut
off the engine. Turn on the hazard
warning lights.
Go to a service station or garage
where you can get technical
assistance. Immediately turn off all electri cal
accessories. Try not to use other
electrically operated controls such as
the power windows. Keep the engine
running; starting the engine will
discharge the battery rapidly.
If
the charging system
indicator comes on brightly
when the engine is running, the
battery is not being charged.
This
indicator should never
come on when the engine is
running. If it starts flashing or stays
on, the oil pressure has dropped very
low or lost pressure. Serious engine
damage is possible, and you should
take immediate action. Let
the vehicle sit for a minute.
Op en the hood, and check the oil
level (see page ). An engine
very low on oil can lose pressure
during cornering and other driving
maneuvers.
Start the engine and watch the oil
pressure indicator. If it does not go
out within 10 seconds, turn off the
engine. There is a mechanical
problem that needs to be repaired
bef ore you can continue driving
(see on page
).
1.
2.
3.
4.
189
279 239
L ow Oil Pressure Indicator
Charging System Indicator
Emergency T owing
L ow Oil Pressure Indicator, Charging System Indicator
276
Running the engine with low oil
pressure can cause serious mechanical
damage almost immediately. Turn of f
the engine as soon as you can saf ely get
the vehicle stopped.

If your vehicle’s battery has been
disconnected or gone dead, these
codes are erased. It takes at least
three days of driving under various
conditions to set the codes again.
To check if they are set, turn the
ignition switch to the ON (II)
position without starting the engine.
The malfunction indicator lamp will
come on for 20 seconds. If it then
goes off, the readiness codes are set.
If it blinks 5 times, the readiness
codes are not set. If possible, do not
take your vehicle for a state
emissions test until the readiness
codes are set. Refer to
for more
info rmation (see page ).
If
this indicator comes on
while driving, it means one
of the engine’s emission control
systems may have a problem. Even
though you may feel no difference in
your vehicle’s performance,
continued operation may cause
serious damage.
If you have recently refueled your
vehicle, the indicator coming on
could be due to a loose or missing
fu el fill cap. You will also see a
‘‘CHECK FUEL CAP’’ message on
the information display. Tighten the
cap until it clicks at least once (see
page ). Tightening the cap will
not turn the indicator of f
immediately; it takes at least three
days of normal driving.
If the indicator remains on or the
f uel cap was not loose or missing,
have the vehicle checked by the
dealer as soon as possible. If the malf unction indicator lamp
comes on along with the ‘‘D’’
indicator, there is a problem in the
automatic transmission control
system.
Your vehicle has certain ‘‘readiness
codes’’ that are part of the on-board
diagnostics f or the emissions
systems. In some states, part of the
emissions testing is to make sure
these codes are set. If they are not
set, the test cannot be completed.
298
187
State
Emissions T esting
Readiness Codes
Malf unction Indicator L amp
T aking Care of t he Unexpect ed
277
If you keep driving with the
malf unction indicator lamp on, you can
damage your vehicle’s emissions
controls and the engine. Those repairs
may not be covered by your vehicle’s
warranties.

Your vehicle has several identif ying
numbers in various places.
The vehicle identif ication number
(VIN) is the 17-digit number your
dealer uses to register your vehicle
f or warranty purposes. It is also
necessary f or licensing and insuring
your vehicle. The easiest place to
find the VIN is on a plate fastened to
the top of the dashboard. You can
seeitbylookingthroughthe
windshield on the driver’s side. It is
also on the certification label
attached to the driver’s doorjamb,
and is stamped on the engine
compartment bulkhead. The VIN is
also provided in bar code on the
certif ication label.
Identif ication Numbers
286
VEHICLE IDENTIFICATION NUMBERCERTIFICATION LABEL

The transmission number is on a
label on top of the transmission. The engine number is stamped into
the engine block. It is on the f ront.
Identif ication Numbers
Technical Inf ormation
287
ENGINE NUMBERAUTOMATIC TRANSMISSION NUMBER

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Specif ications
288
Dimensions
Weights
Air Conditioning
Battery Capacities1.93 US gal (7.3
)
2.43 US gal (9.2)
4.5 US qt (4.3
)
4.2 US qt (4.0
)
5.3 US qt (5.0
)
20.34 US gal (77.0
)
188.0 in (4,775 mm)
76.5 in (1,943 mm)
ND-OIL8
24.7 26.5 oz (700 750 g) HFC-134a (R-134a)
Length
Width
Height
Wheelbase
Track 66.3 in (1,685 mm)
106.3 in (2,700 mm) 70.5 in (1,790 mm)
Gross vehicle weight rating
Gross combined weight
rating (GCWR) See the tire information label atta-
ched to the driver’s doorjamb.
9,700 lbs (4,400 kg)
Equipped with transmission fluid cooler and power steering
fluid cooler.
The GCWR must be reduced 2 percent for every 1,000 feet (305
meters) of elevation.
Refrigerant type
Charge quantity
Lubricant type 77.5 in (1,968 mm)
71.7 in (1,821 mm)
70.1 in (1,780 mm)
71.3 in (1,811 mm)
66.5 in (1,690 mm)
66.5 in (1,690 mm)
66.7 in (1,694 mm)
12 V 20 AH/5 HR
Capacity Excluding the oil remaining in the engine 0.193 US gal (0.73
)
Including the coolant in the reserve tank and that remaining in the
engine
Reserve tank capacity: 2.79 US qt (2.64
)
4.8 US qt (4.5
)
Fuel tank
Engine
coolant
Engine oil
Automatic
transmission
fluid
Rear
differential
fluid (4WD)
Windshield
washer
reservoir
8.3 US qt (7.9
)
3.5 US qt (3.3
)
8.9 US qt (8.4
)
4.0 US qt (3.8
)
Approx.
1:
2:
1:
2: Front
Rear
4WD
2WD
LX
EX
LX
EX
LX
EX
Front
Rear
4WD
2WD Change
Total
Change
Including
filter
Without
filter
Total
Change
Total
Change 4WD
2WD
4WD
2WD
2
1 1
2

µ
µµ
µ
µ
µ
µ
µ
µ
µ
µ
µ
µ
µ
µ
µ
µ
µ
µ
µ
µ
µ
µ
Î
ÎÎ
Î
Specifications
T
echnical Inf ormat ion
289
Lights
Fuses Engine
Alignment
Tires
Headlights
Front
side marker lights
Front position lights
Front turn signal lights
Side turn signal lights
Front fog lights
Rear side marker lights
Rear turn signal/hazard lights
Stop/Taillights
Backup lights
License plate lights
High-mount brake light
Front map lights
Rear map lights
Cargo area light
Vanity mirror light
Door (Courtesy) light 3.8 W
21
W/5 W
5W
12 V
12 V
21 CP (18 W)
3CP
21 CP (18 W)
8W
4CP
5W
5W 21 W
3CP
55 W
3CP
12 V
12
V 1.1 W
12
V
12
V
12
V
12
V
12
V
12
V
12
V
12
V 21 W/5 W
5W
12 V
12 V
12
V
12
V
12
V
Interior
Under-hood See
page 284 or the fuse label
attached to the dashboard.
See page 284 or the fuse label
attached to the inside of the fuse
box door under the dashboard.
See page283or the fuse box
cover. Type
BorexStroke
Displacement
Compression ratio
Spark plugs
SKJ16DR-M11IZFR5K-1110.0 : 1
211.8 cu-in (3,471 cm
)
3.50 x 3.66 in (89.0 x 93.0 mm)
Toe-in
Camber
Caster 0.00 in (0.0 mm)
0.00 in (0.0 mm)
0°66’
0°76’
1°98’ 0°50’
1°88’ 0°50’
Size
Pressure P235/70R16 104S
T155/90D16 110M
32 psi (220 kPa , 2.2 kgf/cm
)
60 psi (420 kPa , 4.2 kgf/cm)
Water cooled 4-stroke SOHC,
i-VTEC V6 gasoline engine (2WD) Water cooled 4-stroke SOHC,
VTEC V6 gasoline engine (4WD)
12 V 12 V
55 W
60 W
Front/Rear
Spare
Front/Rear
Spare Front
Rear
Front
Rear
Front
Driver’s side
Passenger’s side Front
Rear
Front
Rear
Front NGK:
DENSO:
1 : EX-L model
2 : LX and EX models (2WD)
(2WD)
(2WD) (4WD)
(4WD)
(4WD)
High
Low
(AMBER)
(H11)(HB3)
(H11)
2
1

ÎÎIn
Canada, Honda vehicles comply
with the Canadian emission
requirements, as specified in an
agreement with Environme nt
Canada, at the time they are
manufactured.
Your vehicle has a positive
crankcase ventilation system. This
keeps gasses that build up in the
engine’s crankcase from going into
the atmosphere. The positive crankcase
ventilation valve routes
them from the crankcase back to the
intake manifold. They are then
drawn into the engine and burned.
As gasoline evaporates in the fuel
tank, an evaporative emissions
control canister filled with charcoal
adsorbs the vapor. It is stored in this
canister while the engine is off. After
the engine is started and warmed up,
the vapor is drawn into the engine
and burned during driving.
The onboard refueling vapor
recovery (ORVR) system captures
the fuel vapors during refueling. The
vapors are adsorbed in a canister
filled with activated carbon. While
driving, the fuel vapors are drawn
into the engine and burned off.
The
burning of gasoline in your
vehicl e’s engine produces several by-
products. Some of these are carbon
monoxide (CO), oxides of nitrogen
(NOx), and hydrocarbons (HC).
Gasoline evaporating from the tank
also produces hydrocarbons. Con-
trolling the production of NOx, CO,
and HC is important to the environ-
ment. Under certain conditions of
sunlight and climate, NOx and HC
re act to form photochemical ‘‘smog.’’
Carbon monoxide does not contri-
bute to smog creation, but it is a
poisonous gas. The
United States Clean Air Act
sets standards for automobile
emissions. It also requires that
automobile manufacturers explain to
owners how their emissions controls
workandwhattodotomaintain
them. This section summarizes how
the emissions controls work.
Scheduled maintenance is on page .
234
Crankcase Emissions Control
System Evaporative Emissions Control
System
Onboard Ref ueling Vapor
Recovery
The Clean Air Act
Emissions Cont rols
Technical Inf ormation
295

The exhaust emissions controls
include f our systems: PGM-FI,
ignition timing control, exhaust gas
recirculation, and three way catalytic
converter. These f our systems work
together to control the engine’s
combustion and minimize the
amount of HC, CO, and NOx that
come out the tailpipe. The exhaust
emissions control systems are
separate f rom the crankcase and
evaporative emissions control
systems.
The PGM-FI system uses sequential
multiport f uel injection.
It has three subsystems: air intake,
engine control, and f uel control. The
powertrain control module (PCM)
uses various sensors to determine
how much air is going into the
engine. It then controls how much
f uel to inject under all operating
conditions.The emissions control systems are
designed and certif ied to work to-
gether in reducing emissions to
levels that comply with the Clean Air
Act. To make sure the emissions
remain low, you should use only new
Honda replacement parts or their
equivalent f or repairs. Using lower
qualitypartsmayincreasethe
emissions f rom your vehicle.
The emissions control systems are
covered by warranties separate from
the rest of your vehicle. Read your
warranty manual for more informa-
tion.
The three way catalytic converter is
in the exhaust system. Through
chemical reactions, it converts HC,
CO, and NOx in the engine’s exhaust
to carbon dioxide (CO ), nitrogen
(N ), and water vapor. This system constantly adjusts the
ignition timing, reducing the amount
of HC, CO, and NOx produced.
The exhaust gas recirculation (EGR)
system takes some of the exhaust
gas and routes it back into the intake
manif old. Adding exhaust gas to the
air/f uel mixture reduces the amount
of NOx produced when the f uel is
burned.
2
2
Exhaust Emissions Controls Replacement Parts
PGM-FI Syst emT hree Way Cat alyt ic Convert er
Ignit ion T iming Cont rol Syst em
Exhaust Gas Recirculat ion (EGR)Syst em
Emissions Cont rols
296

The three way catalytic converter
contains precious metals that serve
as catalysts, promoting chemical
reactions to convert the exhaust
gasses without af f ecting the metals.
The catalytic converter is ref erred to
as a three-way catalyst, since it acts
on HC, CO, and NOx. A replacement
unit must be an original Honda part
or its equivalent.
The three way catalytic converter
must operate at a high temperature
for the chemical reactions to take
place. It can set on f ire any
combustible materials that come
near it. Park your vehicle away from
high grass, dry leaves, or other
f lammables.A defective three way catalytic
converter contributes to air pollution,
and can impair your engine’s per-
f ormance. Follow these guidelines to
protect your vehicle’s three way
catalytic converter.
Always use unleaded gasoline.
Even a small amount of leaded
gasoline can contaminate the
catalyst metals, making the three
way catalytic converter inef f ective. Keep the engine well maintained.
Have your vehicle diagnosed and
repaired if it is misf iring, back-
f iring, stalling, or otherwise not
running properly.
Three Way Catalytic Converter
Technical Inf ormation
297
THREE WAY CATALYTIC CONVERTER
THREE WAY CATALYTIC
CONVERTERS

If you take your vehicle f or a state
emissions test shortly af ter the
battery has been disconnected or
gone dead, it may not pass the test.
This is because of certain ‘‘readiness
codes’’ that must be set in the on-
board diagnostics f or the emissions
systems. These codes are erased
when the battery is disconnected,
and set again only after several days
of driving under a variety of
conditions.
If the testing f acility determines that
the readiness codes are not set, you
will be requested to return at a later
date to complete the test. If you must
get the vehicle retested within the
next two or three days, you can
condition the vehicle f or retesting by
doing the f ollowing.Make sure the gas tank is nearly,
but not completely, f ull (around
3/4).
Without touching the accelerator
pedal, start the engine, and let it
idle f or 20 seconds.
Keep the vehicle in Park. Increase
the engine speed to 2,000 rpm, and
hold it there until the temperature
gauge rises to at least 1/4 of the
scale (about 3 minutes).
Select a nearby lightly traveled
major highway where you can
maintain a speed of 50 to 60 mph
(80to97km/h)foratleast20
minutes. Drive on the highway in
D. Do not use the cruise control.
When traffic allows, drive for 90
seconds without moving the
accelerator pedal. (Vehicle speed
may vary slightly; this is okay.) If
you cannot do this f or a
continuous 90 seconds because of
traf f ic conditions, drive f or at least
30 seconds, then repeat it two
more times (for a total of 90
seconds).
Make sure the vehicle has been
parked with the engine of f f or 6
hours or more.
Make sure the ambient
temperature is between 40° and
95°F.
T esting of Readiness Codes
State Emissions T esting
298