HONDA S2000 2002 1.G Owners Manual

Page 171 of 277

Remove the radiator cap.
Pour coolant into the radiator up
to the base of the f iller neck and
into the reserve tank up to the
MAX mark.
Start the engine and hold it at
1,500 rpm until the radiator f an
comes on. Turn of f the engine.
Check the coolant level in the
radiator and add coolant if needed.
Install the radiator cap, and
tighten it fully.
If necessary, f ill the reserve tank
to the MAX mark. Install the
reserve tank cap.
15. 16. 17. 18. 19.
Cooling Syst em
Maint enance
172

Page 172 of 277

Check the level in the windshield
washer reservoir at least monthly
during normal usage. In bad weather,
when you use the washers of ten,
check the level every time you stop
for fuel.Fill the reservoir with a good-quality
windshield washer f luid. This
increases the cleaning capability and
prevents f reezing in cold weather.
The windshield washer reservoir is
located in the rear of the engine
compartment on the passenger’s side. Check the reservoir’s f luid level by
removing the cap and looking at the
level gauge attached to the cap.
When you ref ill the reservoir, clean
the edges of the windshield wiper
blades with windshield washer fluid
on a clean cloth. This will help to
condition the blade edges.
Windshield Washers
Maint enance173
RREESSEERRVVOOIIRRCCAAPP
Do not use engine antif reeze or a
vinegar/water solution in the
windshield washer reservoir.
Antif reeze can damage your car’s paint,
while a vinegar/water solution can
damage the windshield washer pump.
Use only commercially-available
windshield washer f luid.

Page 173 of 277

The transmission should be drained
and ref illed with new f luid according
to the time and distance recommen-
dations in the maintenance schedule.
If Honda MTF is not available, you
may use an API service SG, SH or SJ
grade motor oil with a viscosity of
SAE 10W-30 or 10W-40 as a
temporary replacement. An SG
grade is pref erred, but an SH or SJ
grade may be used if SG is not
available. However, motor oil does
not contain the proper additives and
continued use can cause stif f er
shif ting. Replace as soon as it is
convenient.
Check the f luid level with the
transmission at normal operating
temperature and the car sitting on
level ground. Remove the
transmission f iller bolt and caref ully
f eel inside the bolt hole with your
f inger. The f luid level should be up
to the edge of the bolt hole. If it is
not, add Honda Manual Transmis-
sion Fluid (MTF) until it starts to
run out of the hole. Reinstall the
f iller bolt and tighten it securely.
Maint enance
6-speed Manual T ransmission Fluid
174
FFIILLLLEERRBBOOLLTT
CCOORRRREECCTTLLEEVVEELL

Page 174 of 277

Put a new washer on the f iller bolt,
then reinstall the f iller bolt. Tighten
it securely. Tightening torque:
The dif f erential should be drained
and ref illed with new f luid according
to the time and distance
recommendations in the
maintenance schedule.
Check the f luid level with the
dif f erential at normal operating
temperature and the vehicle sitting
on level ground. Remove the
dif f erential f luid f iller bolt and
washer and caref ully f eel inside the
bolt hole with your f inger. The f luid
level should be up to the edge of the
bolt hole. If it is not, slowly add f luid
until it starts to run out of the hole. UseaSAE90viscosityhypoidgear
oil, API service classif ied GL5 or
GL6 only, in the dif f erential.
Maint enance
Dif f erential Fluid
175
FFIILLLLEERRBBOOLLTT
CCOORRRREECCTTLLEEVVEELL33 lbf·ft (45 N·m , 4.6 kgf·m)

Page 175 of 277

Always use Honda Heavy Duty
Brake Fluid DOT 3. If it is not
available, you should use only DOT 3
or DOT 4 f luid, f rom a sealed
container, as a temporary
replacement. However, the use of
any non-Honda brake fluid can cause
corrosion and decrease the lif e of the
system. Have the brake system
f lushed and ref illed with Honda
Heavy Duty Brake Fluid DOT 3 as
soon as possible.The f luid level should be between
theMINandMAXmarksontheside
of the reservoir. If the level is at or
below the MIN mark, your brake
system needs attention. Have the
brake system inspected f or leaks or
worn brake pads.
Check the f luid level in the reser-
voirs monthly. There are two reser-
voirs. They are:
Brake f luid reservoir
Clutch f luid reservoir
The brake f luid should be replaced
according to the time recommenda-
tion in the maintenance schedule.
Brake f luid marked DOT 5 is not
compatible with your car’s braking
system and can cause extensive
damage.Brake System
Brake Fluid
Brake and Clutch Fluid
Maint enance
176
MMAAXX
MMIINN

Page 176 of 277

The f luid should be between the
MIN and MAX marks on the side of
the reservoir. If it is not, add brake
f luid to bring it up to that level. Use
the same f luid specif ied f or the
brake system.
Low f luid level can indicate a leak in
the clutch system. Have this system
inspected as soon as possible.Maint enance
Clutch System
Clutch Fluid
177
MMAAXX
MMIINN

Page 177 of 277

To replace it:
Follow the replacement procedure
for removal and reinstallation.
Unsnap the six clamps holding the
air cleaner housing cover.
Remove the air cleaner housing
cover. Disconnect the air intake
duct f rom the air cleaner element.Remove the old air cleaner
element.
Caref ully clean the inside of the
air cleaner housing with a damp
rag.
The air cleaner element should be
replaced according to the time and
distance recommendations in the
maintenance schedule.
1. 2.3.4.
Replacement
A ir Cleaner Element
Maint enance
178
AAIIRRCCLLEEAANNEERREELLEEMMEENNTTCCLLAAMMPPSS

Page 178 of 277

Attach the new air cleaner
element to the duct. Install the
new air cleaner element in the air
cleaner housing. Make sure the
pin on the edge of the element f its
in the hole in the bottom of thehousing.
Reinstall the air cleaner housing
cover, snap the six clamps back
into place.
5. 6.
A ir Cleaner Element
Maint enance
179

Page 179 of 277

The spark plugs in your car are a
special platinum-tipped design f or
longer lif e. They only need to be
replaced every 7 years or 105,000
miles (168,000 km), whichever
comes f irst.
Clean the hood latch assembly with a
mild cleaner, then lubricate it with a
multipurpose grease. Lubricate all
the moving parts (as shown),
including the pivot. Follow the time
and distance recommendations in
the Maintenance Schedule. If you
are not sure how to clean and grease
the latch, contact your Honda dealer. Clean up any dirt and oil that have
collected around the ignition coils.
Remove the four hexagon socket
head cap bolts holding the ignition
coil cover.
1. 2.
ReplacementSpark Plugs
Hood L atch
Maint enance
Hood L at ch, Spark Plugs
180
PPIIVVOOTTSS

Page 180 of 277

Put the new spark plug into the
socket, then screw it into the hole.
Screw it in by hand so you do not
crossthread it.Torque the spark plug. (If you do
not have a torque wrench, tighten
the spark plug two-thirds of a turn
af ter it contacts the cylinder head.)
Tightening torque:
Remove the bolt holding the
ignition coil and pull the ignition
coil straight up slightly.
Disconnect the ignition coil
connector by pushing the tab and
pulling the connector back.
Pull the ignition coil all the way up.
Remove the spark plug with
a f ive-eighths inch (16 mm) spark
plug socket.
3. 4.
5.
6.
CONT INUED
Spark Plugs
Maint enance181
13 lbf·ft (18 N·m , 1.8 kgf·m)

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