service HONDA S2000 2002 1.G User Guide

Page 151 of 277

Always use unleaded gasoline with
the proper octane rating (see page).
The services and time or distance
intervals shown in the maintenance
schedule assume you will use your
car as normal transportation f or your
passenger and possessions. You
should also f ollow these
recommendations:
The Maintenance Schedule specif ies
how of ten you should have your car
serviced and what things need
attention. It is essential that you have
your car serviced as scheduled to
retain its high level of saf ety,
dependability, and emissions control
perf ormance.
Avoidexceedingyourcar’sload
limit.Thisputsexcessstresson
the engine, brakes, and many
other parts of your car. The load
limit is shown on the label on the
driver’s doorjamb.
Operate your car on reasonable
roads within the legal speed limit.
Drive your car regularly over a
distance of several miles
(kilometers).Service your car according to the
time and mileage periods on one of
the Maintenance Schedules on the
f ollowing pages. Select the schedule
f or ‘‘Severe Conditions’’ if most of
your driving is done under one or
more of the conditions listed on that
page. Otherwise, f ollow the schedule
f or ‘‘Normal Conditions.’’
122
Maintenance Schedule
Maint enance Which Schedule to Follow:
152

Page 152 of 277


U.S. Cars:
Your authorized Honda dealer
knows your car best and can provide
competent, ef f icient service.
However, service at a dealer is not
mandatory to keep your warranties
in effect. Maintenance may be done
by any qualif ied service f acility or
person who is skilled in this type of
automotive service. Keep all the
receipts as proof of completion, and
have the person who does the work
f ill out the Maintenance Record.
Check your warranty booklet f or
more inf ormation. We recommend the use of genuine
Honda parts and f luids whenever you
have maintenance done. These are
manuf actured to the same high-
quality standards as the original
components, so you can be conf ident
of their perf ormance and durability.
According to state and federal
regulations, f ailure to perf orm
maintenance on the items marked
with will not void your emissions
warranties. However, Honda
recommends that all maintenance
services be perf ormed at the
recommended time or mileage
period to ensure long-term reliability.
Maintenance Schedule
Maint enance
Maintenance, replacement or
repair of emissions control
devices and systems may be done
by any automotive repair
establishment or individual using
parts that are ‘‘certif ied’’ to EPA
standards.
153

Page 153 of 277



Ì Ì Follow the Normal Conditions
Maintenance Schedule if the
severe driving conditions
specif ied in the Severe
Conditions Maintenance
Schedule do not apply.
NOTE: If you only
drive under a
‘‘severe’’ condition, you should
f ollow the Normal Conditions
Maintenance Schedule.
Follow the Maintenance
Schedule f or Severe Conditions.
OCCASIONALLY
U.S. Owners
Canadian Owners
Maint enance
154 Visually inspect the following items:
Service at the indicated
distance or time whichever
comes first.
miles x 1,000
km x 1,000
months
Tie rod ends, steering gear box, and boots
Suspension components
Driveshaft boots
Brake hoses and lines (including ABS)
All fluid levels and condition of fluids
Cooling system hoses and connections
Exhaust system
Fuel lines and connections Replace every 7,500 miles (12,000 km) or 1 year
152412
Check oil and coolant at each fuel stop
304824
609648 105168
84
75
120 60
457236 90
144 72 120192
96
120,000 miles (192,000 km) or 10 years, then every 60,000 miles (96,000 km) or 5 years
Every 3 years (independent of mileage) Every 7,500 miles (12,000 km)
Replace engine oil
Replace engine oil filter
Check engine oil and coolant
Replace air cleaner element
Inspect valve clearance
Replace spark plugs
Inspect drive belt
Inspect idle speed
Replace engine coolant
Replace transmission fluid
Replace rear differential fluid
Inspect front and rear brakes
Replace brake fluid
Check parking brake adjustment
Replace dust and pollen filter
Check tire inflation and condition
See information on maintenance and
emissions warranty, last column, page .
Adjust only if noisy
:153
Maintenance Schedule for Normal Conditions

Page 154 of 277

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Ø Ø Ø ØØ Ø Ø
Ì Ì

Maint enance155
Canadian owners:
U.S. Owners A, B, C
A B C
Follow the schedule for Severe Conditions.
Refer to page to determine which schedule to use.
Service at the indicated distance or time, whichever comes first. Do the items in as required for each distance/time interval.
7,500 mi/12,000 km
15,000 mi/24,000 km/1 yr
22,500 mi/36,000 km
30,000 mi/48,000 km/2 yrs
37,500 mi/60,000 km
3yrs
45,000 mi/72,000 km/3 yrs
52,500 mi/84,000 km
60,000 mi/96,000 km/4 yrs
67,500 mi/108,000 km
75,000 mi/120,000 km/5 yrs
82,500 mi/132,000 km
6yrs
90,000 mi/144,000 km/6 yrs
97,500 mi/156,000 km
105,000 mi/168,000 km/7 yrs
112,500 mi/180,000 km
120,000 mi/192,000 km/10 yrs
120,000 mi/192,000 km/8 yrs Replace engine oil.
Check tire inflation and condition.
Replace engine oil filter.
Inspect front and rear brakes.
Check parking brake adjustment.
Inspect tie rod ends, steering gear box and boots.
Inspect suspension components.
Inspect driveshaft boots.
Inspect brake hoses and lines (including ABS).
Check all fluid levels, condition of fluids, and check
for leaks.
Inspect cooling system hoses and connections.
Inspect exhaust system.
Inspect fuel lines and connections.
Replace air cleaner element.
Replace rear differential fluid.
Replace dust and pollen filter.
Inspect drive belt.
Do items in A.
Do items in A, B.
Do items in A.
DoitemsinA,B,C.
Do items in A.
Replace brake fluid (independent of mileage)
Do items in A, B.
Do items in A.
DoitemsinA,B,C.
Do items in A.
Do items in A, B.
Do items in A. Replace brake fluid (independent of mileage)
DoitemsinA,B,C.
Do items in A. Inspect valve clearance.
Check idle speed.
Replace spark plugs.
Do items in A, B.
Do items in A.
Replace engine coolant, then replace every
60.000 mi/96,000 km/5 yrs. Replace transmission fluid.
DoitemsinA,B,C. See information on maintenance and emissions warranty, last
column, page .
Check engine oil and coolant at each fuel stop.
Check and adjust valve clearance, cold engine, only if noisy. :
Note:
148
153Maintenance Schedule for Normal Conditions (listed by distance/time)

Page 155 of 277


ÎÌ
ÌÌ Î Follow the Severe Conditions
Maintenance Schedule if you
drive your vehicle
under one or more of the
f ollowing conditions:
Driving less than 5 miles (8
km) per trip or, in f reezing
temperatures, driving less
than 10 miles (16 km) per trip.
Driving in extremely hot
[over 90°F (32°C)] conditions.
Extensive idling or long
periods of stop-and-go driving.
Driving in mountainous
conditions.
Driving on muddy, dusty, or
de-iced roads.
Follow the Maintenance
Schedule f or Severe Conditions.
MAINLY
U.S. Owners
Canadian Owners
Maint enance
156 Visually inspect the following items:Replace every 3,750 miles (6,000 km) or 6 months
Service at the indicated
distance or time whichever
comes first.
miles x 1,000
km x 1,000
months
Check oil and coolant at each fuel stop
See information on maintenance and
emissions warranty, last column, page .
Tie rod ends, steering gear box, and boots
Suspension components, Driveshaft boots
Brake hoses and lines (including ABS)
All fluid levels and condition of fluids
Cooling system hoses and connections
Exhaust system , Fuel lines and connections
Lights and controls, Vehicle underbody
Every 7,500 miles (12,000 km) or 6 months
Inspect every 7,500 miles (12,000 km) or 6 months
152412
60964875
120 60 105168
84 120192
96
457236 90
144 72
Every 3 years (independent of mileage)
120,000 miles (192,000 km) or 10 years, then every 60,000 miles
(96,000 km) or 5 years
Refer to page for replacement information under special driving conditions. 304824
Every 7,500 miles (12,000 km)
Replace engine oil and oil filter
Check engine oil and coolant
Replace air cleaner element
Inspect valve clearance
Replace spark plugs
Inspect drive belt
Inspect idle speed
Replace engine coolant
Replace transmission fluid
Replace rear differential fluid
Inspect front and rear brakes
Replace brake fluid
Check parking brake adjustment
Replace dust and pollen filter
Lubricate all hinges, locks and latches
Check tire inflation and condition
1: :
Adjust only if noisy
189 153
Use normal schedule except in dusty conditions
(1)
Maintenance Schedule for Severe Conditions

Page 156 of 277

µµ
Ø ØØØØØØØØ Ø ØØ Ø ØØØØØØØ ØÌ Ì



CONT INUED
Maint enance 157
U.S. Owners
Canadian Owners
A, B, C, D, E, F
AB C D EF
Refer to page to determine which schedule to use.
Use the Maintenance Schedule for Severe Conditions.
3,750 mi/6,000 km
7,500 mi/12,000 km
11,250 mi/18,000 km
15,000 mi/24,000 km/1 yr
18,750 mi/30,000 km
22,500 mi/36,000 km
26,250 mi/42,000 km
30,000 mi/48,000 km/2 yrs
33,750 mi/54,000 km
37,500 mi/60,000 km
41,250 mi/66,000 km
45,000 mi/72,000 km/3 yrs
48,750 mi/78,000 km
52,500 mi/84,000 km
56,250 mi/90,000 km
60,000 mi/96,000 km/4 yrs
63,750 mi/102,000 km
67,500 mi/108,000 km
71,250 mi/114,000 km
75,000 mi/120,000 km/5 yrs
78,750 mi/126,000 km Do items in A.
Do items in A, B.
Do items in A.
DoitemsinA,B,C.
Do items in A.
Do items in A, B.
Do items in A.
DoitemsinA,B,C,D.
Do items in A.
Do items in A, B.
Do items in A.
DoitemsinA,B,C,E.
Do items in A.
Do items in A, B.
Do items in A.
DoitemsinA,B,C,D,F.
Do items in A.
Do items in A, B.
Do items in A.
DoitemsinA,B,C.
Do items in A.
Service at the indicated distance or time, whichever comes first. Do the items in as required for each distance/time.
Replace engine oil and filter.
Inspect front and rear brakes.
Check tire inflation and condition.
Inspect tie rod ends, steering gear box and boots.
Inspect suspension components.
Inspect driveshaft boots.
Replace air cleaner element.
Check parking brake adjustment.
Lubricate all hinges, locks and latches with
multipurpose grease.
Replace rear differential fluid.
Inspect brake hoses and lines (including ABS).
Check all fluid levels, condition of fluids, and check
for leaks.
Inspect cooling system hoses and connections.Inspect exhaust system.
Inspect fuel lines and connections.
Check all lights.
Inspect the underbody.
Inspect drive belt.
Replace dust and pollen filter .
Replace Brake fluid every 3 years (regardless ofmileage).
Replace transmission fluid.
See information on maintenance and emissions warranty, last column, page .
Check engine oil and coolant at each fuel stop.
Check and adjust valve clearance, cold engine, only if noisy. See dust and pollen filter on page for replacement information under special driving
conditions.
Note: 1:
: 156
153
189
1
Maintenance Schedule for Severe Conditions (listed by distance/time)

Page 163 of 277


The numbers on the container’s label
tell you the oil’s viscosity or weight.
Select the oil f or your car according
to this chart.
You may use a synthetic motor oil if
it meets the same requirements
given f or conventional motor oil:
energy conserving, a service
classif ication of SJ, and the proper
weightasshownonthechart.When
using synthetic oil, you must f ollow
the oil and f ilter change intervals
given in the maintenance schedule.Your Honda does not need any oil
additives. Purchasing additives f or
the engine or transmission will not
increase your car’s perf ormance or
longevity. It only increases the cost
of operating your car.
An oil with a viscosity of 10W-30 is
pref erred f or optimum f uel economy
and year-round protection in your
Honda. You may use a 5W-40 oil if
the temperature in your area goes
below 0°F ( 20°C).
Engine Oil
Maint enance Synthetic Oil Additives
164
AAmmbbiieennttTTeemmppeerraattuurree

Page 164 of 277

Always change the oil and f ilter
accordingtothetimeanddistance
(miles/kilometers) recommenda-
tions in the maintenance schedule.
The oil and f ilter collect contami-
nants that can damage your engine if
they are not removed regularly.Run the engine until it reaches
normal operating temperature,
then shut it off. Remove the engine oil f ill cap.
Remove the oil drain bolt from the
bottom of the engine. Drain the oil
into an appropriate container.
Install a new oil f ilter according to
instructions that come with it.
Changing the oil and f ilter requires
special tools and access f rom
underneath the car. The car should
be raised on a service station-type
hydraulic lif t f or this service. Unless
you have the knowledge and proper
equipment, you should have this
maintenance done by a skilled
mechanic.
Remove the oil f ilter and let the
remaining oil drain. A special
wrench (available from your
Honda dealer) is required to
remove the f ilter.
1. 2.
3. 4.
CONT INUED
Changing the Oil and Filter
Engine Oil
Maint enance165
WWAASSHHEERROOIILLDDRRAAIINNBBOOLLTTOOIILLFFIILLTTEERR

Page 173 of 277

The transmission should be drained
and ref illed with new f luid according
to the time and distance recommen-
dations in the maintenance schedule.
If Honda MTF is not available, you
may use an API service SG, SH or SJ
grade motor oil with a viscosity of
SAE 10W-30 or 10W-40 as a
temporary replacement. An SG
grade is pref erred, but an SH or SJ
grade may be used if SG is not
available. However, motor oil does
not contain the proper additives and
continued use can cause stif f er
shif ting. Replace as soon as it is
convenient.
Check the f luid level with the
transmission at normal operating
temperature and the car sitting on
level ground. Remove the
transmission f iller bolt and caref ully
f eel inside the bolt hole with your
f inger. The f luid level should be up
to the edge of the bolt hole. If it is
not, add Honda Manual Transmis-
sion Fluid (MTF) until it starts to
run out of the hole. Reinstall the
f iller bolt and tighten it securely.
Maint enance
6-speed Manual T ransmission Fluid
174
FFIILLLLEERRBBOOLLTT
CCOORRRREECCTTLLEEVVEELL

Page 174 of 277

Put a new washer on the f iller bolt,
then reinstall the f iller bolt. Tighten
it securely. Tightening torque:
The dif f erential should be drained
and ref illed with new f luid according
to the time and distance
recommendations in the
maintenance schedule.
Check the f luid level with the
dif f erential at normal operating
temperature and the vehicle sitting
on level ground. Remove the
dif f erential f luid f iller bolt and
washer and caref ully f eel inside the
bolt hole with your f inger. The f luid
level should be up to the edge of the
bolt hole. If it is not, slowly add f luid
until it starts to run out of the hole. UseaSAE90viscosityhypoidgear
oil, API service classif ied GL5 or
GL6 only, in the dif f erential.
Maint enance
Dif f erential Fluid
175
FFIILLLLEERRBBOOLLTT
CCOORRRREECCTTLLEEVVEELL33 lbf·ft (45 N·m , 4.6 kgf·m)

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