engine HYUNDAI I20 2016 Owners Manual


FFOREWORD T
hank you for choosing HYUNDAI vehicle
. We are pleased to welcome you to the growing number of discriminating
p
eople who drive HYUNDAI vehicle. The advanced engineering and high-quality construction of each HYUNDAI
v
ehicle we build is something of which we're very proud. Your Owner'
s Manual will introduce you to the features and operation of your new HYUNDAI vehicle
. It is suggested that
y
ou read it carefully because the information it contains can contribute greatly to the satisfaction you receive from\
your
n
ew car. Hyund
ai Motor India Limited
also recommends that service and maintenance on your vehicle be performe\
d by an
a
uthorized HYUNDAI dealer.
HYUNDAI MOTOR INDIA LIMITED Note :
Becau
se future owners will also need the information included in this manual, if you sell t\
his HYUNDAI vehicle ,
p
leaseleave the manual in the vehicle for their use. Thank you. Copyright 2018
HYUNDAI MOTOR INDIA. All rights reserved. No part of this publication may be reproduced, stored
in any retrieval system or transmitted in any form or by any means without
the prior written permission of HYUNDAI
Motor Compan
y.
Severe engine and transaxle damage may result from the use of poor quality fuels and lubricants that do not meet
HYUNDAI specifications. You must always use high quality fuels and lubricants that meet the specifications listed
on Page 10-4 in the Vehicle Specifications section of the Owner's Manual.
CAUTION


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N
N OTICE indicates a situation which,
if not avoided, could result in vehicle
damage.
Petrol engine
Unleaded
Your new vehicle is designed to use
only unleaded fuel having an Octane
Rating of RON (Research Octane
Number) 91 / AKI (Anti-Knock Index)
87 or higher.
Your new vehicle is designed to
obtain maximum performance with
UNLEADED FUEL, as well as mini-
mize exhaust emissions and spark
plug fouling.
Leaded (if equipped)
For some countries, your vehicle is
designed to use leaded petrol.
When you are going to use leaded
petrol, we recommend that you ask
an authorized HYUNDAI dealer
whether leaded petrol in your vehicle
is available or not.
Octane Rating of leaded petrol is
same with unleaded one.
NOTICE
NEVER USE LEADED FUEL. The
use of leaded fuel is detrimental to
the catalytic converter and will
damage the engine control sys-
tem’s oxygen sensor and affect
emission control.
Never add any fuel system clean-
ing agents to the fuel tank other
than what has been specified (We
recommend that you consult an
authorized HYUNDAI dealer for
details.)
CAUTION
CAUTION indicates a hazardous
situation which, if not avoided,
could result in minor or moderate
injury.
CAUTION
 

€Do not "top off" after the nozzle
automatically shuts off when
refueling.
€Always check that the fuel cap is
installed securely to prevent fuel
spillage in the event of an acci-
dent.
WARNING


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DDo not use methanol
Fuels containing methanol (wood
alcohol) should not be used in your
vehicle. This type of fuel can reduce
vehicle performance and damage
components of the fuel system.
Fu
el Additives
HYUNDAI recommends that you use
good quality petrols meet Europe Fuel
standards (EN228) or equivalents.
For customers who do not use good
quality petrols including fuel additives
regularly, and have problems starting
or the engine does not run smoothly,
one bottle of additives added to the
fuel tank at every 5,000 km. Additives
are available from your authorized
HYUNDAI dealer along with informa-
tion on how to use them. Do not mix
other additives.
Operation in foreign countries
If you are going to drive your vehicle
in another country, be sure to:
• Observe all regulations regarding
registration and insurance.
• Determine that acceptable fuel is available.


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DDiesel engine
Diesel fuel
Diesel engine must be operated only
on commercially available diesel fuel
that complies with EN 590 or compa-
rable standard. (EN stands for
"European Norm"). Do not use
marine diesel fuel, heating oils, or
non-approved fuel additives, as this
will increase wear and cause dam-
age to the engine and fuel system.
The use of non-approved fuels and /
or fuel additives will result in a limita-
tion of your warranty rights.
Diesel fuel of above cetane 51 is
used in your vehicle. If two types of
diesel fuel are available, use summer
or winter fuel properly according to
the following temperature conditions.
• Above -5°C (23°F) ... Summer type
diesel fuel.
• Below -5°C (23°F) ... Winter type diesel fuel.
Watch the fuel level in the tank very
carefully : If the engine stops through
fuel failure, the circuits must be com-
pletely purged to permit restarting.Do not let any petrol or water enter
the tank. This would make it neces-
sary to drain it out and to bleed the
lines to avoid jamming the injection
pump and damaging the engine.
- Diesel Fuel (if equipped with DPF)
It is recommended to use the regu-
lated automotive diesel fuel for diesel
vehicle equipped with the DPF sys-
tem.
If you use diesel fuel including high
sulfur (more than 50 ppm sulfur) and
unspecified additives, it can cause
the DPF system to be damaged and
white smoke can be emitted.
Biodiesel
Commercially supplied Diesel blends
of no more than 7% biodiesel, com-
monly known as "B7 Diesel" may be
used in your vehicle if Biodiesel
meets EN 14214 or equivalent spec-
ifications. (EN stands for "European
Norm"). The use of biofuels exceed-
ing 7% made from rapeseed methyl
ester (RME), fatty acid methyl ester
(FAME), vegetable oil methyl ester
(VME) etc. or mixing diesel exceed-
ing 7% with biodiesel will cause
increased wear or damage to the
engine and fuel system. Repair or
replacement of worn or damaged
components due to the use of non
approved fuels will not be covered by
the manufactures warranty.
• Never use any fuel, whether diesel, B7 biodiesel or otherwise,
that fails to meet the latest petrole-
um industry specification.
• Never use any fuel additives or treatments that are not recom-
mended or approved by the vehi-
cle manufacturer.
NOTICE
NOTICE
NOTICE

No special break-in period is need-
ed. By following a few simple precau-
tions for the first 1,000 km (600
miles) you may add to the perform-
ance, economy and life of your vehi-
cle:
• Do not race the engine.
• While driving, keep your enginespeed (rpm, or revolutions per
minute) between 2,000 rpm and
4,000 rpm.
• Do not maintain a single speed for long periods of time, either fast or
slow.
Varying engine speed is needed to
properly break-in the engine.
• Avoid hard stops, except in emer- gencies, to allow the brakes to seat
properly.
• Don't tow a trailer during the first 2,000 km (1,200 miles) of opera-
tion.

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Hyundai Motor India Limited here-
inafter called "HMIL", warrants that
each new Hyundai vehicle sold shall
be free from any defects in material
and workmanship, under normal use
and maintenance, subject to the fol-
lowing terms and conditions.
1. Warranty period This warranty shall exist for a period
of
36 months/100,000 kms whichsoever is

earlier from the date
of delivery to the first purchaser.
This warranty is transferab
le to
subsequent owner for the remaining
warranty period. This warranty is
applicable only in India and
not
transferable to any other country.
2. What is covered
Except as provided in paragraph 3
hereof, our Authorized Dealers shall
either repair or replace, any Hyundai
genuine part that is acknowledged
by HMIL to be defective in material or w

orkmanship within the warranty
period stipulated above, at no cost to
the owner of the Hyundai vehicle for
parts or labour. Such defective parts
which have been replaced will
become the property of HMIL.
3. What is not covered
This warranty shall not apply to:
o Normal maintenance services other than the three free services,
including without limitation, clean-
ing and polishing, minor adjust-
ments, engine tuning, oil/fluid
changes, filters replenishment,
fastener retightening, wheel bal-
ancing, wheel alignment and tyre
rotation etc.
o Replacement of parts as a result of normal wear and tear such as
spark plugs, belts, brake pads
and linings, clutch disc/facing, fil-
ters, wiper blades, bulbs, fuses,
etc.
o Damage or failure resulting from: Negligence of proper mainte-
nance as required in this
Owner's Manual and Service
Booklet.
 Misuse, abuse, accident, theft, flooding or fire.
 Use of improper or insufficient
fuel, fluids or lubricants.
 Use of parts other than
Hyundai Genuine Parts.
 Any device and/or accessories
not supplied by HMIL.
 Modifications, alterations,
tampering or improper repair.
 Parts used in applications of
which they were not designed
or not approved by HMIL.
 Slight irregularities not recog-
nised as affecting quality or
function of the vehicle or parts,
such as slight noise or vibra-
tions, or items considered
characteristic of the vehicle.
 Airborne "fallout", Industrial
fall out, acid rain, hail and wind
storms, or other Acts of God.
 Paint scratches, dents or simi-
lar paint or body damage.
 Action of road elements (sand,
gravel, dust or road debris)
which results in stone chipping
of paint or glass.
22
Hyundai Warranty Policy
IBi Eng 2_PA RHD 1.qxd 18-03-2016 16:49 Page 2

(12)
Luckno w (13) Sholapur (For the
v ehicles Manufactured on or after
\f1/\f6/2\f1\f).
(14) Puduchery \b (15) Mathur a\b (16)
vapi \b (17) Jamnagar \b (18)
Ankleshwar\b (19) Hissar\b (2\f)
Bharatpur\b (21) Silvasa\b (22) Daman
& Diu\b (23) Aligarh\b(24)RaeBareilly\b
(25) Unnao\b (26) Karnal\b (27)
Kurukshetra\b (28) Yamunanagar\b
(29 )Valsad\b (3\f) Nizamabad\b(31)
Medak & (3\f) Mehboobnagar (For
the vehicles Manufactured on or
after \f1/1\f/2\f1\f).
The Mass Emissipn Standards (BS
III) shall apply to all the states and
union territories\b except at above. As
and when Govt. of India notifies addi
tional/new cities under Mass
Emission Standards (BS IV)\b Such
cities would be auto matically cov
ered.
Subject to other terms of the warran
ty policy and the conditions and obli
gations laid down hereunder\b
Hyundai Motor India Limited here
inafter called “HMIL”\b certifies that
the components liable to affect the
emission of the gaseous pollutants in
the vehicle in normal use despite the
use to which it may be subjected\b
comply with the provisions of Rule 115(2) of the Central Motor Vehicle
Rules\b 1989 hereinafter referred to
as the “Inuse emission standard”\b
and further warrants that if on exam
ination by a dealer duly authorized
by HMIL\b the vehicle is discovered to
be failing to meet the Inuse emis
sion standard as specified in the said
rule\b our Authorized Dealer shall take
such corrective measures as may be
necessary and shall at its sole dis
cretion either repair or replace free of
charge\b such components of emis
sion control system as are specified
in paragraph 3 hereof.
1. Warranty period
This warranty will be in addition to
and run parallel to the New Vehicle
Warranty and shall exist for a period
of 36 months or until the vehicle has
been driven for a distance of 8\f\b\f\f\f
kilometers from the date of delivery
to the first purchaser\b whichever
occurs first. This warranty is transfer
able to subsequent owner for the
remaining warranty period.
2. What is covered Our Authorized Dealers shall either
repair or replace\b any Hyundai gen
uine part listed in paragraph 3 here
of\b that is acknowledged by HMIL to
be defective in material or workman
ship within the warranty period stipu
lated above\b after examinations car
ried out to confirm that none of the
original settings have been tampered
with\b at no cost to the owner of the
Hyundai vehicle for parts or labour.
Such defective par ts which have
been replaced will become the prop
erty of HMIL.
3. Emission Warranty Parts List
3.1 Engine Control Module System • Engine Control Module
• Crankshaft Position Sensor\bCamshaft Position Sensor\b
Throttle Position Sensor\b MAP
Sensor\b O 2Sensor\b IAT &
ECT Sensor
3.2 Fuel Metering System • Fuel injectors
• Fuel Pumps
3.3 Air Induction System • Air Cleaner Housing Assembly
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)%5

• Throttle Body
• Intake Manifold
• Idle Speed Control Actuator
3.4 Ignition System • H.T. Cable Set
• Ignition Coil
• Power Transistor
• Distributor and internal parts
3.5 Evaporative Emission Control System
• Vapour Storage Canister
• Fuel Tank
• Fuel Filler Tube and Fuel fillerCap
• Purge Control Solenoid Valve
• Canister Close Valve
3.6 PCV System • PCV Valve.
• PCV Hoses
• Oil Filler Cap
3.7 Catalytic Converter System • Exhaust Manifold
• Exhaust Pipe Assembly
• Catalytic Converter
3.8 Exhaust Gas Recirculation (EGR) System (Diesel Engines)
• EGR Control System
3.9 Miscellaneous items used in above Systems • Vacuum hoses\b clamps\b fit
tings\b tubing or mounting hard
ware used with the above sys
tems. Valves\b Switches and
Solenoids.
4. What is not covered
This Emission Warranty shall not apply to:
o Normal maintenance ser vices including without limitation\b
engine tuning\b oil/fluid changes\b
filters replenishment\b etc.
o Replacement of parts as a result of normal wear and tear such as
spark plugs\b filters\b etc.
o The vehicle reported without valid ‘Pollution Under Control’ certifi
cate for the period immediately
preceding the test during which
the failure is discovered.
o The vehicle which has been run on adulterated fuel or lubricant or
fuel/lubricants other than those
specified by HMIL.
o Damage or failure resulting from: vNegligence of proper mainte
nance as required in this
Owner’s Manual and Service Booklet.
v Misuse\b abuse\b accident\b theft\b
flooding or fire.
v Use of improper or insufficient
fuel\b fluids or lubricants.
v Any repair carried out other
than by Hyundai Authorized
Dealer/ Service Centre.
v Use of par ts other than
Hyundai Genuine Parts.
v Any device and/or accessories
not supplied by HMIL.
v Modifications\b alterations\b
tampering or improper repair.
v Parts used in applications for
which they were not designed
or not approved by HMIL.
v Any penalties that may be
charged by statutory authori
ties on account of failure to
comply with the Inuse emis
sion standards.
v The vehicle in which the
odometer has been tampered
with\b changed or been discon
nected.
o Any consequential repairs or replacement of parts which may
be found necessary to establish
compliance to Inuse emission
Hyundai Warran\fy Po\bicy
)%6

7
"!!" " " !

"!## #! "#
1. Light control\bTurn signals ..........581
2. Steering wheel audio controls* ....64
\f. Instrument cluster ......................5\f6
4. Horn ..........................................5\f1
5. Driver's front air bag* ................4\f7
6. Wiper\bWasher ............................589
7. Trip mode switch* ....569, 57\f, 576
8. Engine Start\bStop button ............79Key ignition switch ......................75
9. Manual transaxle ......................719 Continuously Variable
Transaxle ..................................72\f
10. Power outlet ..........................5126
11. USB charger* ........................5127
12. Manual climate control system ..597
Automatic climate control
system ..................................5106
1\f. Audio system* ..................69, 6\f7
14. Hazard switch ............................82
15. Central door lock switch ..........515
16. Passenger's front air bag* ......4\f7
17. Glove box ..............................5121
* : if equipped
OIB017004R
The actual shape may differ from the illustration.

8
"!!" " " !
#"#!#
OIB074056

Petrol Engine (Kappa 1.2 MPI)
The actual engine room in the vehicle may differ from the illustration.
1. Engine coolant
reservoir............9 31
2. Radiator
cap ..................\4............9 32
\f. Brake\bclutch
fluid reservoir ........9\f 5
4. Air
cleaner ..................\4..............9\f 9
5. Engine oil
dipstick................\4......92 8
6. Engine oil filler
cap ..................\4..92 8
7. Windshield washer fluid reservoir
..................\4..................\494 2
8. Engine room junction
block ......96 4
9. Battery
..................\4..................\4..94 5
* : if equipped