maintenance schedule HYUNDAI I20 2016 Owners Manual

)' #10*30-30.2+3%.,/3(21+2"1,/2*3!-$&3SSystem maintenanceClimate control air filter This filter is installed behind the glove
box. It filters the dust or other pollu-
tants that enter the vehicle through the
heating and air conditioning system.
We recommend the climate control
air filter be cleaned according to the
maintenance schedule. If the car is
being driven in severe conditions such as dusty or rough roads, more
frequent air conditioner filter inspec-
tions and cleaning are required. If the air flow rate suddenly decreas-
es, we recommend the system be
checked at an authorized HYUNDAI
dealer.
Checking the amount of air
conditioner refrigerant and com- pressor lubricantWhen the amount of refrigerant is
low, the performance of the air con-
ditioning is reduced. Overfilling also
has a bad influence on the air condi-
tioning system.
Therefore, if abnormal operation is
found, we recommend that the system
be inspected by an authorized
HYUNDAI dealer.
Information
It is important that the correct type
and amount of oil and refrigerant is
used. Otherwise, damage to the com-
pressor and abnormal system opera-
tion may occur.i
1LDA5047
Outside air
Recirculatedair
Climate control air filter Blower
Evaporatorcore Heater core

When using tire chains:
• Wrong size chains or improperlyinstalled chains can damage your
vehicle's brake lines\b suspension\b
body and wheels.
• Use SAE “S” class or wire chains.
• If you hear noise caused by chains contacting the body\b retighten the
chain to prevent contact with the
vehicle body.
• To prevent body damage\b retighten the chains after driving \f.5~1.\f km
(\f.3~\f.6 miles).
• Do not use tire chains on vehic
les
equipped with aluminum wheels. If
unavoidable\b use a wire type
chain.
• Use wire chains less than 15 mm (\f.59 in) wide to prevent damage
to the chain’s connection.
Winter precautions
Use high quality ethylene glycolcoolant
Your vehicle is delivered with high
quality ethylene glycol coolant in the
cooling system. It is the only type of
coolant that should be used because
it helps prevent corrosion in the cool
ing system\b lubricates the water
pump and prevents freezing. Be sure
to replace or replenish your coolant
in accordance with the maintenance
schedule in chapter 7. Before winter\b
have your coolant tested to assure
that its freezing point is sufficient for
the temperatures anticipated during
the winter.
Check battery and cables
Winter puts additional burdens on
the battery system. Visually inspect
the battery and cables as described
in chapter 7. The level of charge in
your battery can be checked by an
authorized HYUNDAI dealer or a
service station.
Change to "winter weight" oil if necessary
In some climates it is recommended
that a lower viscosity "winter weight"
oil be used during cold weather. See
chapter 8 for recommendations. If
you aren't sure what weight oil you
should use\b we recommend that you
consult with an authorized HYUNDAI
dealer.
Check spark plugs and ignition system
Inspect your spark plugs as
described in chapter 7 and replace
them if necessary. Also check all
ignition wiring and components to be
sure they are not cracked\b worn or
damaged in any way.
NOTICE

!-0,0*&."'$-.,/#0%(/
+)

1.(
,204/3424-3
 !"$" "$#$!$You should exercise the utmost care
to prevent damage to your vehicle
and injury to yourself whenever per-
forming any maintenance or inspec-
tion procedures. Inadequate, incom-
plete or insufficient servicing may
result in operational problems with
your vehicle that could lead to vehi-
cle damage, an accident, or person-
al injury.
Owner's responsibility
Information Maintenance Service and Record
Retention are the owner's responsibil-
ity.
We recommend in general that you
have your vehicle serviced by an
authorized HYUNDAI dealer.
You should retain documents that
show proper maintenance has been
performed on your vehicle in accor-
dance with the scheduled mainte-
nance service charts shown on the
following pages. You need this infor-
mation to establish your compliance
with the servicing and maintenance
requirements of your vehicle war-
ranties.
Detailed warranty information is pro-
vided in your Service Passport.
Repairs and adjustments required as
a result of improper maintenance or
a lack of required maintenance are
not covered when your vehicle is
covered by warranty.
Owner maintenance precautions Improper or incomplete service may
result in problems. This chapter gives
instructions only for the maintenance
items that are easy to perform.
Information
Improper owner maintenance during
the warranty period may affect war-
ranty coverage. For details, read the
separate Service Passport provided
with the vehicle. If you're unsure
about any servicing or maintenance
procedure, we recommend that the
system be serviced by an authorized
HYUNDAI dealer.i
i

"$# !"$" "$#The following lists are vehicle checks
and inspections that should be per-
formed at the frequencies indicated
to help ensure safe, dependable
operation of your vehicle.
Any adverse conditions should be
brought to the attention of your deal-
er as soon as possible.
These Owner Maintenance Checks
are generally not covered by war-
ranties and you may be charged for
labor, parts and lubricants used.
Owner maintenance schedule When you stop for fuel:• Check the engine oil level.
• Check the coolant level in coolant
reservoir.
• Check the windshield washer fluid level.
• Look for low or under-inflated tires.
• Check the radiator and condenser. Check if the front of the radiator
and condenser are clean and not
blocked with leaves, dirt or insects
etc.
If any of the above parts areextremely dirty or you are not sure
of their condition, we recommend
that you contact an authorized
HYUNDAI dealer.
While operating your vehicle:• Note any changes in the sound of the exhaust or any smell of
exhaust fumes in the vehicle.
• Check for vibrations in the steering wheel. Notice any increased steer-
ing effort or looseness in the steer-
ing wheel, or change in its straight-
ahead position.
• Notice if your vehicle constantly turns slightly or "pulls" to one side
when traveling on smooth, level
road.
• When stopping, listen and check for unusual sounds, pulling to one
side, increased brake pedal travel
or "hard-to-push" brake pedal.
• If any slipping or changes in the operation of your transaxle occurs,
check the transaxle fluid level.
• Check Continuously Variable Transaxle P (Park) function.
• Check the parking brake.
• Check for fluid leaks under your vehicle (water dripping from the air
conditioning system during or after
use is normal).
1.',204/3424-3
Be careful when checking your
engine coolant level when the
engine is hot. Scalding hot coolant
and stea m may blow out under
pressure. This could cause burns
or other serious injury.
WARNING

$$# !"$" "$#$!$##1.&,204/3424-3
Follow Normal Maintenance Schedule if the vehicle is usually oper ated where none of the following conditions apply.
If any of the following conditions apply, you must follow the Maintenance Under Severe Usage Conditions.
• Repeated driving short distance of less than 8 km (5 miles) in normal temperature or less than 16 km(10 miles) in freezing temperature
• Extensive engine idling or low speed driving for long distance s
• Driving on rough, dusty, muddy, unpaved, graveled or salt-spre ad roads
• Driving in areas using salt or other corrosive materials or in very cold weather
• Driving in the condition of inflowing sand or dust into engine
• Driving in heavy traffic area
• Driving on uphill, downhill, or mountain road repeatedly
• Towing a trailer or using a camper, or roof rack
• Driving as a patrol car, taxi, other commercial use of vehicle towing
• Driving over 170 km/h (106 mile/h)
• Frequently driving in stop-and-go conditionIf your vehicle is operated under the above conditions, you should inspect, replace or refill more frequently than the following Normal Maintenance Schedule. After the periods or distance shown in the chart, continue to follow the pre- scribed maintenance intervals.

1.%),204/3424-3$$ " !"##$$# !"$" "$#!$Engine oil and filterThe engine oil and filter should be
changed at the intervals specified in
the maintenance schedule. If the car
is being driven in severe conditions,
more frequent oil and filter changes
are required.Drive beltsInspect all drive belts for evidence of
cuts, cracks, excessive wear or oil
saturation and replace if necessary.
Drive belts should be checked peri-
odically for proper tension and
adjusted as necessary.When you are inspecting the belt,
place the ignition switch in the
LOCK/OFF or ACC position.
Fuel filterA clogged filter can limit the speed at
which the vehicle may be driven,
damage the emission system and
cause multiple issues such as hard
starting. If an excessive amount of
foreign matter accumulates in the
fuel tank, the filter may require
replacement more frequently.
After installing a new filter, run the
engine for several minutes, and
check for leaks at the connections.
We recommend that the fuel filter be
replaced by an authorized HYUNDAI
dealer.
Fuel lines, fuel hoses and con-
nectionsCheck the fuel lines, fuel hoses and
connections for leakage and dam-
age. We recommend that the fuel
lines, fuel hoses and connections be
replaced by an authorized HYUNDAI
dealer.
NOTICE
Diesel only
Never work on injection system
with engine running or within 30
seconds after shutting off engine.
High pressure pump, rail, injectors
and high pressure pipes are sub-
ject to high pressure even a fter
the engine stopped. The fuel jet
produced by fuel leaks may cause
serious injury, if it touch the b ody.
People using pacemakers should
not move than 30cm closer to the
ECU or wiring harness within the
eng ine room while engine is run-
ning, since the high currents in the
Common Rail system produce
considerab le magnetic fields.
WARNING

1.%(
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VVapor hose and fuel filler capThe vapor hose and fuel filler cap
should be inspected at those inter-
vals specified in the maintenance
schedule. Make sure that a new
vapor hose or fuel filler cap is cor-
rectly replaced.
Vacuum crankcase ventilation
hoses (if equipped)Inspect the surface of hoses for evi-
dence of heat and/or mechanical
damage. Hard and brittle rubber,
cracking, tears, cuts, abrasions, and
excessive swelling indicate deterio-
ration. Particular attention should be
paid to examine those hose surfaces
nearest to high heat sources, such
as the exhaust manifold.
Inspect the hose routing to assure
that the hoses do not come in con-
tact with any heat source, sharp
edges or moving component which
might cause heat damage or
mechanical wear. Inspect all hose
connections, such as clamps and
couplings, to make sure they are
secure, and that no leaks are pres-
ent. Hoses should be replaced
immediately if there is any evidence
of deterioration or damage.
Air cleaner filterWe recommend that the air cleaner
filter be replaced by an authorized
HYUNDAI dealer.Spark plugsMake sure to install new spark plugs
of the correct heat range.Do not disconnect and inspect
spark plugs when the engine is
hot. You may burn yourself.
WARNING

1.%#,204/3424-3CCooling systemCheck cooling system components,
such as radiator, coolant reservoir,
hoses and connections for leakage
and damage. Replace any damaged
parts.CoolantThe coolant should be changed at
the intervals specified in the mainte-
nance schedule.Manual transaxle fluid
(if equipped)Inspect the manual transaxle fluid
according to the maintenance sched-
ule.
Continuously Variable Transaxle
fluid (if equipped)Continuously Variable Transaxle fluid
should not be checked under normal
usage conditions.
But, the Continuously Variable
Transaxle fluid should be changed
under severe usage conditions. We
recommend that the Continuously
Variable Transaxle fluid changed by
an authorized HYUNDAI dealer
according to the maintenance sched-
ule. (Refer to “Maintenance Under
Severe Usage Conditions” in this
chapter. )
Information
Continuously Variable Transaxle fluid
color is basically light amber.
As the vehicle is driven, the
Continuously Variable Transaxle fluid
will begin to look darker.
It is normal condition and you should
not judge the need to replace the fluid
based upon the changed color.
The use of non-specified fluid (even
marked as compatible with genuine)
could result in shift quality d eteriora-
tion and vibrations, eventually, the
transaxle failure.
Use only specified Continuously
Variabl e Transaxle fluid. (Refer to
"Recommended lubricants and
capacities" in chapter 8.)Brake hoses and linesVisually check for proper installation,
chafing, cracks, deterioration and
any leakage. Replace any deteriorat-
ed or damaged parts immediately.Brake fluidCheck brake fluid level in the brake
fluid reservoir. The level should be
between "MIN" (Minimum) and
"MAX" (Maximum) marks on the side
of the reservoir. Use only hydraulic
brake fluid conforming to DOT 3 or
DOT 4 specification.NOTICE
i

1.+1
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!#$ "$#Filter replacement You can clean the filter when inspect-
ing the air cleaner element.
Clean the filter by using compressed
air.
1. Loosen the air cleaner cover attaching clips and open the cover. 2. Remove the used filter and wipe
the inside of the air cleaner hous-
ing carefully not to remain dusts in
the cover housing.
3. Place new filter with clean hands and ensure the rubber gasket is
not taken off.
4. Lock the cover with attaching clips.
Replace the filter according to the
Maintenance Schedule.
If the vehicle is operated in extreme- ly dusty or sandy areas, replace theelement more often than the usualrecommended intervals. (Refer to“Maintenance under severe usageconditions” in this chapter.)
• Do not drive with the filter removed; this will result in exces-
sive engine wear.
• When replacing th e air cleaner fil-
ter, be careful that dust or dirt does
not enter the air intake, or damage
may result .
Keep the new filter clean of any
contamination while replacing.
• We recommend that you use parts for re placement from an author-
ized HYUNDAI dealer.NOTICE
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Don’t clean the used filter. It can
cause contaminations on the
clean side of filter to result in
engine wear or sensors’ failure.
CAUTION

1.),204/3424-3! $#"# !#!$#
!#$!$Filter inspectionIf the vehicle is operated in the
severely air-polluted cities or on
dusty rough roads for a long period,
it should be inspected more fre-
quently and cleaned earlier. When
you, the owner, clean the climate
control air filter, clean it performing
the following procedure, and be care-
ful to avoid damaging other compo-
nents.
Replace the filter according to the
maintenance Schedule.
Filter replacement1. Open the glove box.2. Push in both sides of the glove box
as shown. This will ensure that the
glove box stopper pins will get
released from its holding location
allowing the glove box to hang.
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