engine HYUNDAI I20 2020 Owners Manual

10-36
Maintenance
WARNING
Brake/clutch fluid
When changing and adding brake/
clutch fluid, handle it carefully. Do not
let it come in contact with your eyes.
If brake/clutch fluid come in contact
with your eyes, immediately flush them
with a large quantity of fresh tap water.
Have your eyes examined by a doctor
as soon as possible.
NOTICE
Do not allow brake/clutch fluid to
contact the vehicle’s body paint, as
paint damage will result.
Brake/clutch fluid, which has been
exposed to open air for an extended
time should never be used as its quality
cannot be guaranteed. It should be
properly disposed. Don’t put in the
wrong kind of fluid. A few drops of
mineral-based oil, such as engine oil, in
your brake/clutch system can damage
brake/clutch system parts.

10-40
Maintenance
Draining water from fuel filter
The fuel filter for diesel engine plays an
important role of separating water from
fuel and accumulating the water in its
bottom.
If water accumulates in the fuel filter,
the warning light comes on when the
ignition switch is in the ON position.
If this warning light turned
on, we recommend that the
system be serviced by an
authorized HYUNDAI dealer.
NOTICE
If the water accumulated in the fuel
filter is not drained at proper times,
damages to the major parts such as the
fuel system can be caused by water
permeation in the fuel filter.
Fuel filter cartridge replacement
OBI3090010OBI3090010
When replacing the fuel filter cartridge,
we recommend that you use parts
for replacement from an authorized
HYUNDAI dealer.
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10-42
Maintenance
i Information
If the vehicle is operated in extremely
dusty or sandy areas, replace the element
more often than the usual recommended
intervals (refer to “Maintenance Under
Severe Usage Conditions” in this chapter).
NOTICE
• Do not drive with the air cleaner filter
removed. This will result in excessive
engine wear.
• When removing the air cleaner filter,
be careful that dust or dirt does not
enter the air intake, or damage may
result.
• Use HYUNDAI genuine parts or the
equivalent specified for your vehicle.
Use of non-genuine parts could
damage the air flow sensor.

10-49
10
WARNING
Battery dangers
Always read the following
instructions carefully when
handling a battery.
Keep lighted cigarettes and
all other flames or sparks
away from the battery.
Hydrogen, a highly
combustible gas, is always
present in battery cells and
may explode if ignited.
Keep batteries out of the
reach of children because
batteries contain highly
corrosive SULFURIC ACID.
Do not allow battery acid to
contact your skin, eyes,
clothing or paint finish.
If any electrolyte gets into
your eyes, flush your eyes
with clean water for at least
15 minutes and get
immediate medical
attention. If electrolyte gets
on your skin, thoroughly
wash the contacted area. If
you feel a pain or a burning
sensation, get medical
attention immediately.
Wear eye protection when
charging or working near a
battery. Always provide
ventilation when working in
an enclosed space.
An inappropriately
disposed battery can be
harmful to the environment
and human health. Dispose
the battery according to
your local law(s) or
regulation.
The battery contains lead.
Do not dispose of it after
use. Please return the
battery to an authorized
HYUNDAI dealer to be
recycled.
• When lifting a plastic-cased battery,
excessive pressure on the case may
cause battery acid to leak, resulting
in personal injury. Lift with a battery
carrier or with your hands on
opposite corners.
• Never attempt to recharge the
battery when the battery cables are
connected.
• The electrical ignition system works
with high voltage. Never touch these
components with the engine running
or the ignition switched on.
Failure to follow the above warnings
can result in serious bodily injury or
death.

10-51
10
WARNING
• Before performing maintenance or
recharging the battery, turn off all
accessories and stop the engine.
• The negative battery cable must be
removed first and installed last when
the battery is disconnected.
Reset items
Items should be reset after the battery
has been discharged or the battery has
been disconnected.
• Auto up/down window
(See chapter 5)
• Climate control system
(See chapter 5)
• Audio (See chapter 5)
Battery replacement
Replacing a Battery required
precautionary measures.
We recommend that you consult an
authorized HYUNDAI dealer.

10-63
10
OTA070039OTA070039
„„ Blade type Blade type
NormalNormalBlownBlown
„„ Cartridge type Cartridge type
„„ Multi fuse Multi fuse
NormalNormalBlownBlown
NormalNormalBlownBlown
A vehicle’s electrical system is protected
from electrical overload damage by
fuses.
This vehicle has 2 fuse panels, one
located in the driver’s side panel bolster,
the other in the engine compartment.
If any of your vehicle’s lights,
accessories, or controls do not work,
check the appropriate circuit fuse. If a
fuse has blown, the element inside the
fuse will be melted or broken.
If the electrical system does not work,
first check the driver’s side fuse panel.
Before replacing a blown fuse, turn the
engine and all switches off, and then
disconnect the negative battery cable.
Always replace a blown fuse with one of
the same rating.
If the replacement fuse blows, this
indicates an electrical problem.
Avoid using the system involved and
we recommend that all inspect an
authorized HYUNDAI dealer.
i Information
Three kinds of fuses are used: blade type
for lower amperage rating, cartridge
type, and multi fuse for higher amperage
ratings.
WARNING
NEVER replace a fuse with anything but
another fuse of the same rating.
• A higher capacity fuse could cause
damage and possibly cause a fire.
• Do not install a wire or aluminum
foil instead of the proper fuse -
even as a temporary repair. It may
cause extensive wiring damage and
possibly a fire.
NOTICE
Do not use a screwdriver or any other
metal object to remove fuses because
it may cause a short circuit and damage
the system.
FUSES

10-64
Maintenance
Instrument panel fuse
replacement
OBI3090014OBI3090014
1. Turn the vehicle off.
2. Turn all other switches OFF.
3. Open the fuse panel cover.
4. Refer to the label on the inside of
the fuse panel cover to locate the
suspected fuse location.
OBI3090016OBI3090016
5. Pull the suspected fuse straight out.
Use the removal tool provided in the
engine compartment fuses panel.
6. Check the removed fuse; replace it if
it is blown. Spare fuses are provided in
the instrument panel fuse panels (or in
the engine compartment fuse panel).
7. Push in a new fuse of the same rating,
and make sure it fits tightly in the
clips.If it fits loosely, we recommend
that you consult an authorized
HYUNDAI dealer.
In an emergency, if you do not have
a spare fuse, use a fuse of the same
rating from a circuit you may not need
for operating the vehicle, such as the
cigarette lighter fuse.
If the headlights or other electrical
components do not work and the fuses
are undamaged, check the fuse panel
in the engine compartment. If a fuse
is blown, it must be replaced with the
same rating.

10-65
10
Engine compartment panel fuse
replacement
OBI3090018OBI3090018
1. Turn the vehicle off.
2. Turn all other switches OFF.
3. Remove the fuse panel cover by
pressing the tab and pulling up.
4. Check the removed fuse; replace it
if it is blown. To remove or insert the
fuse, use the fuse puller in the engine
compartment fuse panel.
5. Push in a new fuse of the same rating,
and make sure it fits tightly in the
clips. If it fits loosely, we recommend
that you consult an authorized
HYUNDAI dealer.
NOTICE
After checking the fuse panel in the
engine compartment, securely
install the fuse panel cover. You may
hear a clicking sound if the cover is
securely latched. If it is not securely
latched, electrical failure may occur
from water contact.
Multi fuse (Main fuse)
OBI3090017OBI3090017
If the multi fuse is blown, it must be
removed as follows:
1. Turn the vehicle off.
2. Disconnect the negative battery cable.
3. Remove the fuse panel cover by
pressing the tab and pulling it up.
4. Remove the nuts shown in the picture
above.
5. Replace the fuse with a new one of
the same rating.
6. Reinstall in the reverse order of
removal.
If the multi fuse is blown, we
recommend that you consult an
authorized HYUNDAI dealer.

10-70
Maintenance
Engine compartment fuse panel
OBI3090016OBI3090016
Inside the fuse/relay panel covers, you
can find the fuse/relay label describing
fuse/relay name and capacity.

OBI3090020OBI3090020
iInformation
Not all fuse panel descriptions in this
manual may be applicable to your vehicle.
It is accurate at the time of printing.
When you inspect the fuse panel in your
vehicle, refer to the fuse panel label.

10-71
10
Engine Compartment Fuse Panel (1.0 T-GDi)
Fuse Name SymbolFuse
RatingCircuit Protected
ALT150A Alternator, Multi Fuse - F3, Fuse - F32/F33/F34/F35
MDPS
80A MDPS Unit
DCT1
40A TCU
E-CLUTCH1
40A Electronic Clutch Module
DCT2
40A TCU
ECU1
30A E/R Junction Block (RLY.1)
IG1
30A[With Smart Key] PDM Relay Box (IG1, ACC Relay)
[W/O Smart Key] Ignition Switch
FUEL PUMP
20A E/R Junction Block (RLY.6)
ECU3
15A ECU
ECU2
15A ECU
A/CON 1
10A E/R Junction Block (RLY.3)
DCT4
40A Smart Gear Actuator
BATT4
40AICU Junction Block
(Power Window Relay, Fuse - F3/F10/F11)
BATT1
50A ICU Junction Block (IPS1, IPS3, IPS5, IPS7, IPS8, IPS11)
BATT3
40AICU Junction Block (Fuse - F8/F21/F25/F29,
Long Term Load Latch Relay)
DCT3
15A TCU
E-CLUTCH2
15A Electronic Clutch Module
HORN
15A E/R Junction Block (RLY.11, RLY.12)