engine HYUNDAI I20 2020 Owners Manual

10-72
Maintenance
Engine Compartment Fuse Panel (1.0 T-GDi)
Fuse Name SymbolFuse
RatingCircuit Protected
BATT250A ICU Junction Block (IPS2, IPS4, IPS6, IPS9, IPS10)
IG2
40AE/R Junction Block (RLY.9).
[With Smart Key] PDM Relay Box (IG2 Relay)
[W/O Smart Key] Ignition Switch
C/FAN
60A E/R Junction Block (RLY.2)
IGN COIL
20A Ignition Coil #1/#2/#3
ECU5
20A ECU
SENSOR 1
10AE/R Junction Block (RLY.2/3),
Oil Control Valve #1/#2 (Intake/Exhaust),
Purge Control Solenoid Valve
SENSOR 2
10A Oxygen Sensor (Up/Down)
RR DEFOG
40A ICU Junction Block (Rear Defogger Relay)
ABS 1
40A ABS/ESP Control Module
ABS 2
30A ABS/ESP Control Module
BLOWER
40A E/R Junction Block (RLY.10)
WIPER 2
10A E/R Junction Block (RLY. 5), Front Wiper Motor, IBU
SENSOR8
15A E/R Junction Block (RLY. 6)
SENSOR3
10A RCV Control Solenoid Valve
ECU6
15A ECU
WIPER 1
25A E/R Junction Block (RLY. 5), Front Wiper Motor

10-73
10
Engine Compartment Fuse Panel (Smartstream G1.2)
Fuse Name SymbolFuse
RatingCircuit Protected
ALT125A Alternator, Multi Fuse - F3, Fuse - F32/F33/F34/F35
MDPS
80A MDPS Unit
ECU1
30A E/R Junction Block (RLY.1)
IG1
30A[With Smart Key] PDM Relay Box (IG1, ACC Relay)
[W/O Smart Key] Ignition Switch
FUEL PUMP
20A E/R Junction Block (RLY.6)
ECU3
15A ECU/PCU
ECU2
15A ECU/PCU
A/CON 1
10A E/R Junction Block (RLY.3)
BATT4
40AICU Junction Block
(Power Window Relay, Fuse - F3/F10/F11)
BATT1
50A ICU Junction Block (IPS1, IPS3, IPS5, IPS7, IPS8, IPS11)
BATT3
40AICU Junction Block (Fuse - F8/F21/F25/F29,
Long Term Load Latch Relay)
HORN
15A E/R Junction Block (RLY.11, RLY.12)
BATT2
50A ICU Junction Block (IPS2, IPS4, IPS6, IPS9, IPS10)
IG2
40AE/R Junction Block (RLY.9).
[With Smart Key] PDM Relay Box (IG2 Relay)
[W/O Smart Key] Ignition Switch
C/FAN
40A E/R Junction Block (RLY.2)
IGN COIL
20A Ignition Coil #1/#2/#3/#4

10-74
Maintenance
Engine Compartment Fuse Panel (Smartstream G1.2)
Fuse Name SymbolFuse
RatingCircuit Protected
ECU520A ECU/PCU
SENSOR 1
10AE/R Junction Block (RLY.2/3),
Front Wheel Sensor RH,
Oil Control Valve #1/#2 (Intake/Exhaust),
Purge Control Solenoid Valve,
Variable Intake Solenoid Valve
SENSOR 2
10A Oxygen Sensor (Up/Down)
RR DEFOG
40A ICU Junction Block (Rear Defogger Relay)
ABS 1
40A ABS/ESP Control Module
ABS 2
30A ABS/ESP Control Module
BLOWER
40A E/R Junction Block (RLY.10)
WIPER 2
10A E/R Junction Block (RLY. 5), Front Wiper Motor, IBU
INJECTOR1
15AE/R Junction Block (RLY. 6),
Injector #1-1/#2-1/#3-1/#4-1
INJECTOR2
15AE/R Junction Block (RLY. 6),
Injector #1-2/#2-2/#3-2/#4-2
ECU6
15A ECU
WIPER 1
25A E/R Junction Block (RLY. 5), Front Wiper Motor

10-75
10
Engine Compartment Fuse Panel (1.5 WGT)
Fuse Name SymbolFuse
RatingCircuit Protected
GLOW100A Glow Relay Unit
ALT
180A Alternator, Multi Fuse - F3, Fuse - F32/F33/F34/F35
MDPS
80A MDPS Unit
ECU1
30A E/R Junction Block (RLY.1)
IG1
30A[With Smart Key] PDM Relay Box (IG1, ACC Relay)
[W/O Smart Key] Ignition Switch
FUEL PUMP
20A E/R Junction Block (RLY.6)
ECU2
15A ECU
A/CON 1
10A E/R Junction Block (RLY.3)
FUEL HEATER
30A E/R Junction Block (RLY.14)
BATT4
40AICU Junction Block
(Power Window Relay, Fuse - F3/F10/F11)
BATT1
50A ICU Junction Block (IPS1, IPS3, IPS5, IPS7, IPS8, IPS11)
BATT3
40AICU Junction Block (Fuse - F8/F21/F25/F29,
Long Term Load Latch Relay)
HORN
15A E/R Junction Block (RLY.11, RLY.12)
AMS
10A Battery Sensor
BATT2
50A ICU Junction Block (IPS2, IPS4, IPS6, IPS9, IPS10)
IG2
40AE/R Junction Block (RLY.9).
[With Smart Key] PDM Relay Box (IG2 Relay)
[W/O Smart Key] Ignition Switch

10-76
Maintenance
Engine Compartment Fuse Panel (1.5 WGT)
Fuse Name SymbolFuse
RatingCircuit Protected
C/FAN50A E/R Junction Block (RLY.2)
SENSOR 6
15A PM Sensor
ECU5
20A ECU
SENSOR 1
10AE/R Junction Block (RLY.2/3),
Oil Control Valve #1/#2 (Intake/Exhaust),
Purge Control Solenoid Valve
SENSOR 2
10A Oxygen Sensor (Up/Down)
SENSOR 3
10A COOLING FAN, A/CON COMPRESSOR
RR DEFOG
40A ICU Junction Block (Rear Defogger Relay)
ABS 1
40A ABS/ESP Control Module
ABS 2
30A ABS/ESP Control Module
BLOWER
40A E/R Junction Block (RLY.10)
WIPER 2
10A E/R Junction Block (RLY. 5), Front Wiper Motor, IBU
SENSOR 4
10A Inlet Metering Valve, E/R Junction Block (RLY. 6)
SENSOR 5
10AAir Flow Sensor, EGR Cooling Bypass Solenoid Valve,
WGR Vacuum Modulator
WIPER 1
25A E/R Junction Block (RLY. 5), Front Wiper Motor

10-90
Maintenance
WARNING
Wet brakes
After washing the vehicle, test the
brakes while driving slowly to see if
they have been affected by water. If
braking performance is impaired, dry
the brakes by applying them lightly
while maintaining a slow forward
speed.
OBI3090045LOBI3090045L
NOTICE
• Water washing in the engine
compartment including high pressure
water washing may cause the failure
of electrical circuits located in the
engine compartment.
• Never allow water or other liquids
to come in contact with electrical/
electronic components inside the
vehicle as this may damage them.
NOTICE
Matte paint finish vehicle
(if equipped)
Automatic car wash which uses
rotating brushes should not be used
as this can damage the surface of your
vehicle. A steam cleaner which washes
the vehicle surface at high temperature
may result the oil to adhere and leave
stains that is difficult to remove.
Use a soft cloth (e.g. microfiber towel
or sponge) when washing your vehicle
and dry with a microfiber towel. When
you hand wash your vehicle, you should
not use a cleaner that finishes with
wax. If the vehicle surface is too dirty
(sand, dirt, dust, contaminant, etc.),
clean the surface with water before
washing the car.
Waxing
Wax the vehicle when water will no
longer bead on the paint.
Always wash and dry the vehicle
before waxing. Use a good quality
liquid or paste wax, and follow the
manufacturer’s instructions. Wax all
metal trim to protect it and to maintain
its luster.
Removing oil, tar, and similar materials
with a spot remover will usually strip the
wax from the finish. Be sure to re-wax
these areas even if the rest of the vehicle
does not yet need waxing.

10-98
Maintenance
The emission control system of your
vehicle is covered by a written limited
warranty. Please see the warranty
information contained in the Service
Passport in your vehicle.
Your vehicle is equipped with an
emission control system to meet all
emission regulations.
There are three emission control systems
which are as follows.
(1) Crankcase emission control system
(2) Evaporative emission control system
(3) Exhaust emission control system
In order to assure the proper function
of the emission control systems, it
is recommended that you have your
car inspected and maintained by
an authorized HYUNDAI dealer in
accordance with the maintenance
schedule in this manual.1. Crankcase emission control
system
The positive crankcase ventilation
system is employed to prevent air
pollution caused by blow-by gases
being emitted from the crankcase. This
system supplies fresh filtered air to the
crankcase through the air intake hose.
Inside the crankcase, the fresh air mixes
with blow-by gases, which then pass
through the PCV valve into the induction
system.
2. Evaporative emission control
system
The Evaporative Emission Control
System is designed to prevent
fuel vapors from escaping into the
atmosphere.
Canister
Fuel vapors generated inside the fuel
tank are absorbed and stored in the
onboard canister. When the engine is
running, the fuel vapors absorbed in
the canister are drawn into the surge
tank through the purge control solenoid
valve.
Purge Control Solenoid Valve
(PCSV)
The purge control solenoid valve
is controlled by the Engine Control
Module (ECM); when the engine coolant
temperature is low during idling, the
PCSV closes so that evaporated fuel
is not taken into the engine. After
the engine warms up during ordinary
driving, the PCSV opens to introduce
evaporated fuel to the engine.
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10-99
10
3. Exhaust emission control
system
The Exhaust Emission Control System is
a highly effective system which controls
exhaust emissions while maintaining
good vehicle performance.
Vehicle modifications
• This vehicle should not be modified.
Modification of your vehicle could
affect its performance, safety or
durability and may even violate
governmental safety and emissions
regulations.
In addition, damage or performance
problems resulting from any
modification may not be covered
under warranty.
• If you use unauthorized electronic
devices, it may cause the vehicle to
operate abnormally, wire damage,
battery discharge and fire. For your
safety, do not use unauthorized
electronic devices.
Engine exhaust gas precautions
(carbon monoxide)
• Carbon monoxide can be present with
other exhaust fumes. Therefore, if
you smell exhaust fumes of any kind
inside your vehicle, have it inspected
and repaired immediately. If you ever
suspect exhaust fumes are coming
into your vehicle, drive it only with
all the windows fully open. Have
your vehicle checked and repaired
immediately.
WARNING
Exhaust
Engine exhaust gases contain carbon
monoxide (CO). Though colorless
and odorless, it is dangerous and
could be lethal if inhaled. Follow the
instructions on this page to avoid CO
poisoning.
• Do not operate the engine in confined
or closed areas (such as garages) any
more than what is necessary to move
the vehicle in or out of the area.
• When the vehicle is stopped in an
open area for more than a short time
with the engine running, adjust the
ventilation system (as needed) to draw
outside air into the vehicle.
• Never sit in a parked or stopped
vehicle for any extended time with the
engine running.
• When the engine stalls or fails to
start, excessive attempts to restart
the engine may cause damage to the
emission control system.

10-100
Maintenance
Operating precautions for catalytic
converters (if equipped)
WARNING
Fire
• A hot exhaust system can ignite
flammable items under your vehicle.
Do not park, idle, or drive the vehicle
over or near flammable objects, such
as grass, vegetation, paper, leaves,
etc.
• The exhaust system and catalytic
system are very hot while the engine
is running or immediately after the
engine is turned off. Keep away from
the exhaust system and catalytic, you
may get burned. Also, do not remove
the heat sink around the exhaust
system, do not seal the bottom of the
vehicle or do not coat the vehicle for
corrosion control. It may present a
fire risk under certain conditions.Your vehicle is equipped with a catalytic
converter emission control device.
Therefore, the following precautions
must be observed:
• Use only UNLEADED FUEL for petrol
engine.
• Do not operate the vehicle when
there are signs of engine malfunction,
such as misfire or a noticeable loss of
performance.
• Do not misuse or abuse the engine.
Examples of misuse are coasting with
the ignition off and descending steep
grades in gear with the ignition off.
• Do not operate the engine at high idle
speed for extended periods (5 minutes
or more).
• Do not modify or tamper with any
part of the engine or emission
control system. All inspections and
adjustments must be made by an
authorized HYUNDAI dealer.
• Avoid driving with a extremely low fuel
level. Running out of fuel could cause
the engine to misfire, damaging the
catalytic converter.
Failure to observe these precautions
could result in damage to the catalytic
converter and to your vehicle.
Additionally, such actions could void
your warranties.

10-101
10
Diesel particulate filter (DPF)
(if equipped)
The Diesel Particulate Filter (DPF)
system removes the soot in the exhaust
gas. Unlike a disposable air filter,
the DPF system automatically burns
(oxidizes) and removes the accumulated
soot according to the driving condition.
In order words, the active burning by
engine control system and high exhaust
gas temperature caused by normal/high
diving condition burns and removes the
accumulated soot.
However, if the vehicle continues to
be driven at repeated short distance
or driven at low speed for a long time,
the accumulated soot may not be
automatically removed because of low
exhaust gas temperature. More than
a certain amount of soot deposited,
the malfunction indicator light (
)
illuminates.
When the malfunction indicator light
illuminates, it may turn-off after driving
the vehicle at more than 60km/h (37
mph) or at more than second gear with
1500~2500 engine rpm for a certain time
(for about 25 minutes).
If the malfunction indicator light (
) is not turn-off or blinking continuesly
in spite of the procedure, visit a
professional workshop and check the
DPF system. HYUNDAI recommends
to visit an authorized HYUNDAI dealer/
service partner.
If you continue to drive with the
malfunction indicator light blinking for
a long time, the DPF system can be
damaged and fuel consumption can be
worsen and the engine durability can be
worsen by oil dilution.
CAUTION
Diesel Fuel (if equipped with DPF)
We recommend you to use only the
regulated diesel fuels, when your
vehicle is equipped with the DPF
system.
When you use other diesel fuels, which
is high in sulfurs (above 50 ppm) or
contains unspecified additives, it may
damage the DPF system and cause the
white smoke emission.
Lean NOx Trap (if equipped)
The Lean NOx Trap (LNT) system
removes the nitrogen oxide in the
exhaust gas. The smell can occur in the
exhaust gas depending on the quality
of the fuel and it can degrade NOx
reduction performance, please use the
regulated automotive diesel fuel.