check engine HYUNDAI I20 2023 Workshop Manual

8-30
Emergency situations
ODN8079020
5. Insert the sealant bottle into the
housing (5) of the compressor so that
the bottle is upright.
6. Ensure that the compressor is
switched off, position 0.
OBC3080011
NOTICE
Securely install the sealant filling hose
to the valve. If not, sealant may flow
backward, possibly clogging the filling
hose.
OBC3N080005
7. Connect between compressor and the
vehicle power outlet using the cable
and connectors (4).
8. With the engine start/stop button
position on or ignition switch position
on, switch on the compressor and let
it run for approximately 5~7 minutes to
fill the sealant up to proper pressure.
(refer to immediately chapter 2).
The inflation pressure of the tyre
immediately filling is unimportant and
will be checked/corrected later.
Be careful not to overinflate the tyre
and stay away from the tyre whilst
filling it.
NOTICE
- Tyre pressure
Do not attempt to drive your vehicle
if the tyre pressure is below 29
PSI(200kpa). This could result in an
accident due to sudden tyre failure.
9. Switch off the compressor.
10. Detach the hoses from the sealant
bottle connector and from the tyre
valve.
Return the Tyre Mobility Kit to its storage
location in the vehicle.

Engine compartment ...................................................................................... 9-3
Maintenance services .....................................................................................9-6
Owner’s responsibility .............................................................................................. 9-6
Owner maintenance precautions............................................................................. 9-6
Owner maintenance ....................................................................................... 9-7Owner maintenance schedule ..................................................................................9-7
Scheduled maintenance services ..................................................................9-9
Explanation of scheduled maintenance items ........................................... 9-10
Engine oil ........................................................................................................9-13
Checking the engine oil level .................................................................................. 9-13
Checking the engine oil and filter ........................................................................... 9-15
Engine coolant ...............................................................................................9-16Checking the coolant level ...................................................................................... 9-16
Changing the engine coolant .................................................................................. 9-19
Brake/clutch fluid ......................................................................................... 9-20Checking the brake/clutch fluid level .................................................................... 9-20
Intelligent Manual Transmission (iMT) System actuator fluid ................... 9-22Checking the IMT system actuator fluid level ....................................................... 9-22
Washer fluid .................................................................................................. 9-23Checking the washer fluid level ............................................................................. 9-23
Checking the parking brake ................................................................................... 9-23
Parking brake ................................................................................................ 9-23
Air cleaner ..................................................................................................... 9-24
Filter replacement ................................................................................................... 9-24
Climate control air filter................................................................................ 9-26Filter inspection ....................................................................................................... 9-26
Filter replacement ................................................................................................... 9-26
Wiper blades ................................................................................................. 9-27Blade inspection .......................................................................................................9-27
Blade replacement ...................................................................................................9-27
9. Maintenance
9

9
Battery ........................................................................................................... 9-29For best battery service .......................................................................................... 9-30
Battery capacity label .............................................................................................. 9-31
Battery recharging ................................................................................................... 9-31
Reset items .............................................................................................................. 9-32
Tyres and wheels ........................................................................................... 9-33Tyre care ................................................................................................................... 9-33
Recommended cold tyre inflation pressures ........................................................ 9-34
Check tyre inflation pressure ................................................................................. 9-34
Tyre rotation ............................................................................................................. 9-35
Wheel alignment and tyre balance ........................................................................ 9-36
Tyre replacement..................................................................................................... 9-36
Wheel replacement ................................................................................................. 9-38
Tyre traction ............................................................................................................. 9-38
Tyre maintenance .................................................................................................... 9-38
Tyre sidewall labelling ............................................................................................. 9-38
Low aspect ratio tyres ..............................................................................................9-41
Fuses .............................................................................................................. 9-42Instrument panel fuse replacement ...................................................................... 9-43
Engine compartment panel fuse replacement ..................................................... 9-44
Fuse/relay panel description .................................................................................. 9-45
Light bulbs .....................................................................................................9-59Headlight, Position Light, Turn signal Light bulb replacement ............................9-60
Headlight and front fog light aiming (For Europe) ................................................ 9-65
Side repeater light replacement ............................................................................ 9-70
Rear combination light bulb replacement ............................................................. 9-71
High mounted stop light replacement .................................................................. 9-78
License plate light bulb replacement .................................................................... 9-78
Interior light bulb replacement .............................................................................. 9-79
Appearance care .......................................................................................... 9-80Exterior care ............................................................................................................9-80
Interior care ............................................................................................................. 9-85
Emission control system.............................................................................. 9-88Crankcase emission control system ......................................................................9-88
Evaporative emission control system ....................................................................9-88
Exhaust emission control system ...........................................................................9-89

9-7
09
WARNING
Performing maintenance work on a
vehicle can be dangerous. If you lack
sufficient knowledge and experience
or the proper tools and equipment
to do the work, we recommend that
the system be serviced by a HYUNDAI
authorised repairer. ALWAYS follow
these precautions for performing
maintenance work:

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move the shift lever into the P (Park,
for automatic transmission/dual
clutch transmission vehicle) position,
apply the parking brake, and place
the ignition switch in the LOCK/OFF
position.

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prevent the vehicle from moving.
Remove loose clothing or jewellery
that can become entangled in
moving parts.

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maintenance, do so out doors or in an
area with plenty of ventilation.

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materials away from the battery and
fuel-related parts.The following lists are vehicle checks
and inspections that should be
performed by the owner or a HYUNDAI
authorised repairer at the frequencies
indicated to help ensure safe,
dependable operation of your vehicle.
Any adverse conditions should be
brought to the attention of your dealer
as soon as possible.
These Owner Maintenance vehicle
checks are generally not covered by
warranties and you may be charged for
labour, parts and lubricants used.
Owner maintenance schedule
When you stop for fuel:

[Check the coolant level in the engine
coolant reservoir.

[Check the windscreen washer fluid
level.

[Check for low or under-inflated tyres.

[Check the radiator and condenser.
Check if the front of the radiator and
condenser are clean and not blocked
with leaves, dirt or insects, etc.
If any of the above parts are extremely
dirty or you are not sure of their
condition, we recommend that
you contact a HYUNDAI authorised
repairer.
WARNING
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coolant level when the engine is hot.
This may result in coolant being blown
out of the opening and cause serious
burns and other injuries.
OWNER MAINTENANCE

9-8
Maintenance
Whilst operating your vehicle:

[Note any changes in the sound of the
exhaust or any smell of exhaust fumes
in the vehicle.

[Check for vibrations in the steering
wheel. Notice if there is any increased
steering effort or looseness in the
steering wheel, or change in its
straight-ahead position.

[Notice if your vehicle constantly turns
slightly or “pulls” to one side when
travelling on smooth, level road.

[When stopping, listen and check for
unusual sounds, pulling to one side,
increased brake pedal travel or “hard-
to-push” brake pedal.

[If any slipping or changes in the
operation of your transmission occurs,
check the transmission fluid level.

[Check the parking brake.

[Check for fluid leaks under your
vehicle (water dripping from the air
conditioning system during or after
use is normal).
At least monthly:

[Check coolant level in the engine
coolant reservoir.

[Check the operation of all exterior
lights, including the stoplights, turn
signals and hazard warning flashers.

[Check the inflation pressures of all
tyres including the spare for tyres that
are worn, show uneven wear, or are
damaged.

[Check for loose wheel lug nuts.
At least twice a year:
(i.e., every Spring and Autumn)

[Check radiator, heater and air
conditioning hoses for leaks or
damage.

[Check windscreen washer spray and
wiper operation. Clean wiper blades
with a clean cloth dampened with
washer fluid.

[Check headlight alignment.

[Check muffler, exhaust pipes, shields
and clamps.

[Check the seat belts for wear and
function.
At least once a year:

[Clean body and door drain holes.

[Lubricate door hinges and bonnet
hinges.

[Lubricate door and bonnet locks and
latches.

[Lubricate door rubber weather strips.

[Lubricate door checker

[Check the air conditioning system.

[Inspect and lubricate automatic
transmission linkage and controls.

[Clean the battery and terminals.

[Check the brake fluid level.

9-10
Maintenance
Engine oil and filter
The engine oil and filter should be
changed at the intervals specified in the
maintenance schedule. If the vehicle
is being driven in severe conditions,
more frequent oil and filter changes are
required.
Drive belts
Inspect all drive belts for evidence
of cuts, cracks, excessive wear or oil
saturation and replace if necessary.
Drive belts should be checked
periodically for proper tension and
adjusted as necessary.
CAUTION
When you are inspecting the belt, place
the ignition switch to the lock/off or
ACC position.
Fuel filter (Except Europe)
A clogged filter can limit the speed
at which the vehicle may be driven,
damage the emission system and cause
multiple issues such as hard starting.
If an excessive amount of foreign
matter accumulates in the fuel tank, the
filter may require replacement more
frequently.
After installing a new filter, run the
engine for several minutes, and
check for leaks at the connections.
We recommend that the fuel filter be
replaced by a HYUNDAI authorised
repairer.
Fuel filter (For Europe)
This petrol powered vehicle is equipped
with a lifetime fuel filter that is
integrated with the fuel tank. Regular
maintenance or replacement is not
needed; however, the quality of fuel
used may impact the frequency of
maintenance needed. If there are any
fuel related problems like fuel flow
restriction, surging, loss of power,
hard starting problem etc, fuel filter
inspection or replacement may be
needed. We recommend the fuel filter
be inspected or replaced by a HYUNDAI
authorised repairer.
Fuel lines, fuel hoses and
connections
Check the fuel lines, fuel hoses and
connections for leakage and damage.
We recommend that the fuel lines, fuel
hoses and connections be replaced by a
HYUNDAI authorised repairer.
Vapour hose and fuel filler cap
The vapour hose and fuel filler cap
should be inspected at those intervals
specified in the maintenance schedule.
Make sure that a new vapour hose or
fuel filler cap is correctly replaced.
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS

9-11
09
Vacuum crankcase ventilation
hoses (if equipped)
Inspect the surface of hoses for
evidence of heat and/or mechanical
damage. Hard and brittle rubber,
cracking, tears, cuts, abrasions, and
excessive swelling indicate deterioration.
Particular attention should be paid to
examine those hose surfaces nearest to
high heat sources, such as the exhaust
manifold.
Inspect the hose routing to assure that
the hoses do not come in contact with
any heat source, sharp edges or moving
component which might cause heat
damage or mechanical wear. Inspect
all hose connections, such as clamps
and couplings, to make sure they are
secure, and that no leaks are present.
Hoses should be replaced immediately if
there is any evidence of deterioration or
damage.
Air cleaner filter
We recommend that the air cleaner filter
be replaced by a HYUNDAI authorised
repairer.
Spark plugs
(for petrol engine)
Make sure to install new spark plugs of
the correct heat range.
When assembling parts, be sure to
wipe out foreign substances inside
and outside of the boot bottom of the
ignition coil and the insulator of the
spark plug with a soft cloth to prevent
contamination of the spark plug
insulator.
WARNING
Do not disconnect and inspect spark
plugs when the engine is hot. You may
burn yourself.
Cooling system
Check the cooling system parts, such
as radiator, coolant reservoir, hoses and
connections for leakage and damage.
Replace any damaged parts.
Engine coolant
The coolant should be changed at the
intervals specified in the maintenance
schedule.
Manual transmission fluid/iMT
system actuator fluid
(if equipped)
Inspect the Manual transmission fluid/
iMT system actuator fluid according to
the maintenance schedule.
Automatic transmission fluid
(if equipped)
Automatic transmission fluid should
not be checked under normal usage
conditions.
We recommend that the automatic
transmission fluid is changed by a
HYUNDAI authorised repairer according
to the maintenance schedule.
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9-12
Maintenance
Dual clutch transmission fluid
(if equipped)
Inspect the dual clutch transmission
fluid according to the maintenance
schedule.
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Visually check for proper installation,
chafing, cracks, deterioration and any
leakage. Replace any deteriorated or
damaged parts immediately.
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Check brake/clutch fluid level in the
brake fluid reservoir. The level should
be between “MIN” (Minimum) and
“MAX” (Maximum) marks on the side
of the reservoir. Use only hydraulic
brake/clutch fluid conforming to DOT 4
specification.
Parking brake
Inspect the parking brake system
including the parking brake lever and
cables.
Rear brake drums and linings
(if equipped)
Check the rear brake drums and linings
for scoring, burning, leaking fluid,
broken parts, and excessive wear.
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Check the pads for excessive wear, discs
for run out and wear, and calipers for
fluid leakage.
For more information on checking the
pads or lining wear limit, refer to the
HYUNDAI web site.
(http://service.hyundai-motor.com)
Suspension mounting bolts
Check the suspension connections for
looseness or damage. Retighten to the
specified torque.
Steering gear box, linkage &
boots/lower arm ball joint
With the vehicle stopped and engine
off, check for excessive free-play in the
steering wheel.
Check the linkage for bends or damage.
Check the dust boots and ball joints
for deterioration, cracks, or damage.
Replace any damaged parts.
Drive shafts and boots
Check the drive shafts, boots and
clamps for cracks, deterioration, or
damage. Replace any damaged parts
and, if necessary, repack the grease.
Air conditioning refrigerant/
compressor
Check the air conditioning lines and
connections for leakage and damage.

9-13
09
ENGINE OIL
Engine oil is used for lubricating,
cooling, and operating various hydraulic
components in the engine. Engine oil
consumption whilst driving is normal,
and it is necessary to check and refill the
engine oil regularly. Also, check and refill
the oil level within the recommended
maintenance schedule to prevent
deterioration of oil performance.
Check the engine oil following the below
procedure.
Checking the engine oil level
„Smartstream G 1.0 T-GDi/ Smartstream G1.0 T-GDi (48V) MHEV
OBC3090008
„Smartstream G1.2
OBC3090009
„Petrol 1.4
OBC3090010
1. Follow all of the oil manufacturer’s
precautions.
2. Be sure the vehicle is on the level
ground in P (Park) with the parking
brake set and the wheels blocked.
3. Turn the engine on and warm
the engine up until the coolant
temperature reaches a constant
normal temperature.
4. Turn the engine off, remove the oil
filler cap and pull the dipstick out.
Wait for 15 minutes for the oil to
return to the oil pan.
5. Wipe the dipstick clean and re-insert
it fully.
6. Pull the dipstick out again and check
the level. The level should be between
the F-L line.

9-15
09
Checking the engine oil and
filter

[We recommend that the engine oil
and filter be replaced by a HYUNDAI
authorised repairer.

[If the maintenance schedule to
replace engine oil is exceeded,
the engine oil performance may
deteriorate, and the engine condition
may be affected. Therefore, replace
the engine oil according to the
maintenance schedule.

[To keep the engine in optimal
condition, use the recommended
engine oil and filter. If the
recommended engine oil and filter are
not used replace it according to the
maintenance schedule under severe
usage conditions.

[The purpose of the maintenance
schedule for engine oil replacement
is to prevent oil deterioration and it is
irrelevant to oil consumption. Check
and refill engine oil regularly.
WARNING
Used engine oil may cause irritation or
cancer of the skin if left in contact with
the skin for prolonged periods of time.
Used engine oil contains chemicals
that have caused cancer in laboratory
animals. Always protect your skin
by washing your hands thoroughly
with soap and warm water as soon as
possible after handling used oil.
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