HYUNDAI I40 2012 Owners Manual

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26
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75,000 km (50,000 miles) or 60months
❑ Add fuel additives - For Europe *4
❑ Inspect air cleaner filter - Except China, Middle East
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake/clutch(if equipped) fluid
❑ Inspect disc brakes and pads
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect parking brake
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
❑ Replace air cleaner filter - For China, Middle East
❑ Replace climate control air filter (if equipped)
(Continued)
NORMAL MAINTENANCE SCHEDULE - FOR GASOLINE ENGINE (2.0L) - MPI (CONT.)
(Continued)
❑ Replace engine oil and filter
- Except Middle East, Brazil, Libya *2 *3 *6 *7
❑ Replace engine oil and filter
- For Middle East, Brazil, Libya *2 *3 *6 *7
(Every 10,000 km (6,500 miles) or 12months)
❑ Replace spark plugs - Except China
(Every 40,000 km (25,000 miles) *5)
❑ Add fuel additives - Except Europe *4
(Every 5,000 km or 6 months)

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Maintenance
NORMAL MAINTENANCE SCHEDULE - FOR GASOLINE ENGINE (2.0L) - MPI (CONT.)
90,000 km (60,000 miles) or 72months
❑ Add fuel additives - For Europe *4
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake/clutch(if equipped) fluid - Except Europe
❑ Inspect disc brakes and pads
❑ Inspect drive belt *1
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel filter *8
❑ Inspect fuel tank air filter - Except Europe
❑ Inspect parking brake
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
(Continued)
(Continued)
❑ Replace air cleaner filter
❑ Replace brake/clutch (if equipped) fluid - For Europe
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter
- Except Middle East, Brazil, Libya *2 *3 *6 *7
❑ Replace engine oil and filter
- For Middle East, Brazil, Libya *2 *3 *6 *7
(Every 10,000 km (6,500 miles) or 12months)
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Add fuel additives - Except Europe *4
(Every 5,000 km or 6 months)

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28
7
105,000 km (70,000 miles) or 84months
❑ Add fuel additives - For Europe *4
❑ Inspect air cleaner filter - Except China, Middle East
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake/clutch(if equipped) fluid
❑ Inspect disc brakes and pads
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect parking brake
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
❑ Replace air cleaner filter - For China, Middle East
❑ Replace climate control air filter (if equipped)
(Continued)
NORMAL MAINTENANCE SCHEDULE - FOR GASOLINE ENGINE (2.0L) - MPI (CONT.)
(Continued)
❑ Replace engine oil and filter
- Except Middle East, Brazil, Libya *2 *3 *6 *7
❑ Replace engine oil and filter
- For Middle East, Brazil, Libya *2 *3 *6 *7
(Every 10,000 km (6,500 miles) or 12months)
❑ Add fuel additives - Except Europe *4
(Every 5,000 km or 6 months)

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Maintenance
NORMAL MAINTENANCE SCHEDULE - FOR GASOLINE ENGINE (2.0L) - MPI (CONT.)
120,000 km (80,000 miles) or 96months
❑ Add fuel additives - For Europe *4
❑ Inspect air cleaner filter - Except China, Middle East
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake/clutch(if equipped) fluid - Except Europe
❑ Inspect disc brakes and pads
❑ Inspect drive belt *1
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel lines, hoses and connections
❑ Inspect fuel tank air filter - For Europe
❑ Inspect parking brake
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
❑ Inspect manual transaxle fluid (if equipped) *10
❑ Inspect vapor hose and fuel filler cap
❑ Replace air cleaner filter - For China, Middle East
❑ Replace brake/clutch (if equipped) fluid - For Europe
(Continued)
(Continued)
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter
- Except Middle East, Brazil, Libya *2 *3 *6 *7
❑ Replace engine oil and filter
- For Middle East, Brazil, Libya *2 *3 *6 *7
(Every 10,000 km (6,500 miles) or 12months)
❑ Replace fuel filter *8
❑ Replace fuel tank air filter - Except Europe
❑ Replace spark plugs - Except China
(Every 40,000 km (25,000 miles) *5)
❑ Replace spark plugs - For China
(Every 160,000 km *5)
❑ Replace coolant *9
(At first, 210,000 km (120,000 miles) or 120months
after that, every 30,000 km (20,000 miles) or 24months *5)
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Add fuel additives - Except Europe *4
(Every 5,000 km or 6 months)
No check, No service required
❑ Automatic transaxle fluid

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30
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MAINTENANCE UNDER SEVERE USAGE CONDITIONS - FOR GASOLINE ENGINE (2.0L) - MPI
The following items must be serviced more frequently on cars mainly used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and if necessary, adjust, correct, clean or replace
Maintenance itemMaintenance
operationMaintenance intervalsDriving condition
Engine oil and
engine oil filter
Except Middle East, Brazil, LibyaREvery 7,500 km (5,000 miles) or 6 months
A, B, C, D, E,
F, G, H, I, K, L
For Middle East, Brazil, LibyaREvery 5,000 km (3,000 miles) or 6 months
Air cleaner filterRReplace more frequently
depending on the conditionC, E
Spark plugs RReplace more frequently
depending on the conditionA, B, H, I, L
Manual transaxle fluid (if equipped)REvery 120,000 km (80,000 miles)C, D, E, G, H, I, K
Automatic transaxle fluid (if equipped)REvery 100,000 km (62,000 miles)A, C, D, E, F, G, H, I, K
Steering gear rack, linkage and bootsIInspect more frequently
depending on the conditionC, D, E, F, G
Front suspension ball jointsIInspect more frequently
depending on the conditionC, D, E, F, G

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Maintenance
SEVERE DRIVING CONDITIONS
A : Repeatedly driving short distance of less than 8 km (5miles) in normal temperature or less than 16 km (10 miles)
in freezing temperature.
B : Extensive engine idling or low speed driving for long dis- tances.
C : Driving on rough, dusty, muddy, unpaved, graveled or salt- spread roads.
D : Driving in areas using salt or other corrosive materials or in very cold weather E : Driving in sandy areas
F : More than 50 % driving in heavy city traffic during hot
weather above 32 °C (90 °F)
G : Driving on uphill, downhill, or mountain roads.
H : Towing a trailer or using a camper on roof rack.
I : Driving for patrol car, taxi, commercial car or vehicle towing.
J : Driving in very cold weather.
K : Driving over 170 km/h (106 mile/h).
L : Frequently driving in stop-and-go conditions.
Maintenance itemMaintenance operationMaintenance intervalsDriving condition
Disc brakes and pads, calipers and rotorsIInspect more frequently
depending on the conditionC, D, E, G, H
Parking brakeIInspect more frequently
depending on the conditionC, D, G, H
Driveshaft and bootsIInspect more frequently
depending on the conditionC, D, E, F,
G, H, I, J, K
Climate control air filter (if equipped)RReplace more frequently
depending on the conditionC, E, G

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32
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NORMAL MAINTENANCE SCHEDULE - FOR DIESEL ENGINE (EXCEPT EUROPE)
The following maintenance services must be performed to ensure good emission control and performance. Keep receipts for all
vehicle emission services to protect your warranty. Where both mileage and time are shown, the frequency of service is deter-
mined by whichever occurs first.
*
1: Check the engine oil level and leak every 500 km (350
miles) or before starting a long trip.
*
2: Driving in summer season temperature over 40 °C (104 °F - SAUDI, UAE, OMAN, KUWAIT, BAHRAIN, QATAR, IRAN,
YEMEN ETC) or driving over 170 km/h (106 mile/h) must
conform the severe driving condition.
*
3: This maintenance schedule depends on fuel quality. It is applicable only when using a qualified fuel <"EN590 or
equivalent">. If the diesel fuel specifications don't meet the
EN590, it must be replaced according to the severe mainte-
nance schedule.
If there are some important safety matters like fuel flow
restriction, surging, loss of power, hard starting problem
etc., replace the fuel filter immediately regardless of main-
tenance schedule and consult an authorized HYUNDAI
dealer for details
*
4: The engine oil level should be checked regularly and main- tained properly. Operating with an insufficient amount of oil
can damage the engine, and such damage is not covered
by warranty.
*
5: Inspect for excessive valve noise and/or engine vibration
and adjust if necessary. An authorized HYUNDAI dealer
should perform the operation. *
6: Manual transaxle should be changed anytime they have
been submerged in water.
*
7: The fuel filter is considered to be maintenance free but peri- odic inspection is recommended for this maintenance
schedule depends on fuel quality. If there are some impor-
tant matters like fuel flow restriction, surging, loss of power,
hard starting problem etc, replace the fuel filter immediate-
ly regardless of maintenance schedule and consult an
authorized HYUNDAI dealer for details.
*
8: When adding coolant, use only deionized water or soft water for your vehicle and never mix hard water in the
coolant filled at the factory. An improper coolant mixture can
result in serious malfunction or engine damage.
*
9: Inspect drive belt tentioner, idler and alternator pulley and if necessary repair or replace.
*
10: For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.

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Maintenance
NORMAL MAINTENANCE SCHEDULE - FOR DIESEL ENGINE (EXCEPT EUROPE) (CONT.)
15,000 km (10,000 miles) or 12months
❑ Inspect air cleaner filter - Except Middle East
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake/clutch (if equipped) fluid
❑ Inspect disc brakes and pads
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect parking brake
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
❑ Replace air cleaner filter - For Middle East
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter *1 *2 *3 *4
(Every 10,000 km (6,500 miles) or 12months)
30,000 km (20,000 miles) or 24months
❑ Inspect air cleaner filter - Except Middle East
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake/clutch(if equipped) fluid
❑ Inspect disc brakes and pads
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel lines, hoses and connections
❑ Inspect fuel tank air filter
❑ Inspect parking brake
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
❑ Replace air cleaner filter - For Middle East
❑ Replace climate control air filter (if equipped)
❑ Replace fuel filter cartridge *3
❑ Replace engine oil and filter *1 *2 *3 *4
(Every 10,000 km (6,500 miles) or 12months)

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45,000 km (30,000 miles) or 36months
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake/clutch(if equipped) fluid
❑ Inspect disc brakes and pads
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect parking brake
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
❑ Replace air cleaner filter
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter *1 *2 *3 *4
(Every 10,000 km (6,500 miles) or 12months)
NORMAL MAINTENANCE SCHEDULE - FOR DIESEL ENGINE (EXCEPT EUROPE) (CONT.)
60,000 km (40,000 miles) or 48months
❑ Inspect air cleaner filter - Except Middle East
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake/clutch (if equipped) fluid
❑ Inspect disc brakes and pads
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel filler cap
❑ Inspect fuel lines, hoses and connections
❑ Inspect parking brake
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
❑ Inspect manual transaxle fluid *6(if equipped)
(Continued)

Downloaded from www.Manualslib.com manuals search engine 735
Maintenance
NORMAL MAINTENANCE SCHEDULE - FOR DIESEL ENGINE (EXCEPT EUROPE) (CONT.)
(Continued)
❑ Replace air cleaner filter - For Middle East
❑ Replace climate control air filter (if equipped)
❑ Replace fuel filter cartridge *3
❑ Replace fuel tank air filter
❑ Replace engine oil and filter *1 *2 *3 *4
(Every 10,000 km (6,500 miles) or 12months)
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt *9
(At first, 80,000 km (50,000 miles) or 48months
after that, every 20,000 km (12,500 miles) or 24months)
75,000 km (50,000 miles) or 60months
❑ Inspect air cleaner filter - Except Middle East
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake/clutch(if equipped) fluid
❑ Inspect disc brakes and pads
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect parking brake
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
❑ Replace air cleaner filter - For Middle East
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter *1 *2 *3 *4
(Every 10,000 km (6,500 miles) or 12months)
❑ Inspect drive belt *9
(At first, 80,000 km (50,000 miles) or 48months
after that, every 20,000 km (12,500 miles) or 24months)