steering Hyundai Matrix 2004 Workshop Manual

OWNER MAINTENANCE
6-20 SG230A1-E
POWER STEERING FLUID LEVEL
SG220A1-E
ELECTRIC COOLING FANS
WARNING: The cooling fan is controlled by engine coolant temperature and may sometimesoperate even when the engine is not run-ning. Use extreme caution when workingnear the blades of the cooling fan so thatyou are not injured by a rotating fan blade.As the engine coolant temperature decreas-es, the fan will automatically shut off. Thisis a normal condition. The engine cooling fan should operate before the temperature gauge reaches the upper por-tion of the scale and the condenser fan shouldoperate whenever the air conditioning is in use. The power steering fluid level should bechecked daily. To check the power steering fluid level, be sure the ignition is "OFF", then check to makecertain that the power steering fluid level isbetween the "MAX" and "MIN" level markingson the fluid reservoir. NOTE: Grinding noise from power steering pump may be heard immediately after the engineis started in extremely cold condition(below -4°F). If the noise stops during warmup, there is no abnormal function in thesystem. This is due to a power steeringfluid characteristic in extremely cold con-ditions. FLUID RECOMMENDATION Only automatic transmission fluid meeting the specification of PSF-3 or Dexron 2 should beused in the power steering system.
HFC5004
G230A02FC
Gasoline engine
Diesel engine
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OWNER MAINTENANCE 6-21
G270A02A-GAT
HEADLIGHT BULB Replacement instructions:
G270A01FC
1. Allow the bulb to cool. Wear eye protection.
2. Always grasp the bulb by its plastic base, avoid touching the glass.
1. Loosen the drain plug at the bottom of thefuel filter.
2. Tighten the drain plug when water no longer comes out.
3. Check to be sure that the warning lamp illuminates when the ignition key is turned to "ON", and that it goes off when theengine is started. If in doubt, consult your nearest authorized HYUNDAI dealer.
WARNING: Be sure to carefully wipe away any water
drained out in this manner, because thefuel mixed in the water might be ignitedand result in a fire.
G300B01FC
SG250A1-E
REPLACING LIGHT BULBS
In the event of bulb failure being experienced, ensure that the relative lighting circuit is turnedoff prior to attempting to replace the bulb. Theillustrations on the following page will assist inlocating and removing the various bulbs. En-sure that the replacement bulb has the samecap configuration and wattage as the original. CAUTION: Keep the lamps out of contact with petro- leum product, such as oil, gasoline, etc.
G300A01B-GAT
REMOVAL OF WATER FROM THE FUEL FILTER (DIESEL ENGINE)
If the fuel filter warning lamp illuminates during
driving, it indicates that water has accumu- lated in the fuel filter. If this occurs, remove thewater as described.
G300A01FC
SG230B1-E
POWER STEERING HOSES
Power steering hoses should be checked for
damage, deterioration and leakage at each ser- vice.
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CONSUMER INFORMATION 8-1
SI010B1-E
Engine Number
SI000A1-E
8. CONSUMER
INFORMATION
I010A01FC-EAT
VEHICLE IDENTIFICATION
NUMBER (VIN) The vehicle identification number (VIN) is
unique to each individual vehicle and is the number (sometimes referred to as chassisnumber) used upon the vehicle registrationdocument to identify the vehicle.
It can be found on the identification plate
attached to apron panel located on the driver'sside of the engine compartment. The engine number is stamped on the engine
block as shown in the drawing. I030A01FC-EAT
TYRE PRESSURES
In modern high-speed motoring, correct tyre
pressures are vitally important. Incorrect tyrepressures can affect vehicle safety by caus-ing reduced adhesion, steering response andtyre failure through overheating. The tyrepressure must only be checked when thetyres are cold. The correct tyre pressuresare indicated on the label affixed to the driver'sside "C" piller outer panel and below.
Diesel engine
I010B01B8
HFC6001
EADA010C
Gasoline engine
5.5Jx14 5.5Jx15 6.0Jx15 3.5Jx153.5Jx15
TYRE
SIZE
RIM
SIZE PRESSURE, kPa (PSI)
185/65R14195/55R15 205/55R15
T115/70D15 T115/70R15 REAR
210(30)210(30)210(30)420(60)420(60) FRONT
250(36)250(36) 250(36) 420(60)420(60)
UP TO 2
PERSONS UP TO
MAX. LOAD
REAR
250(36)250(36) 250(36) 420(60)420(60)
FRONT210(30)210(30)210(30) 420(60) 420(60)
I030A01FC-D
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CONSUMER INFORMATION
8-2 NOTE:
o Do not use the temporary spare tyre for tyre rotation.
o Aluminium wheels which are not sup- plied as Original Equipment should not be mixed on the same vehicle withthe original steel wheels. However, it isacceptable that the steel spare wheelbe used in conjunction with OriginalEquipment aluminium wheels since theoffset of both wheels is compatible.Radial and cross ply tyres should notbe mixed on the same vehicle.
I060A01FC-EAT
TYRE ROTATION
The tyre wear characteristics will vary be-
tween each tyre dependant upon the condi-tions of use. It is normal for the front tyres towear more rapidly than those fitted to the rearof the vehicle and therefore tyre rotation willprovide a means of helping to ensure an evenwear rate across the tyre set. For vehiclesfitted with radial ply tyres, rotation should beconfined to front to rear tyre alternation. It isnot recommended that radial ply tyres berotated from side to side. SI060A1-E
TYRE BALANCING Incorrect tyre balance will cause steering
vibration and uneven tyre wear. The vehicletyres are balanced during production but mayneed further balancing throughout the life ofthe tyres.
It is recommended that the tyres be balanced
on the car for best results and that the tyres arebalanced whenever they have been removedfrom the wheel for repair.
SI030A2-E
SNOW TYRES If it is desired to fit snow tyres to the vehicle,
it must be ascertained that the original sizeand load carrying capacity are met by thereplacement tyres. When using snow tyres,the vehicle should not be driven at speeds inexcess of 60 MPH.
SI040A1-E
TYRE CHAINS
Tyre chains, if necessary, should be installed
on the front wheels. Be sure that the chains arethe proper size and that they are installed inaccordance with the manufacturer's instruc-tions.
To minimize tyre and chain wear, do not contin-
ue to use tyre chains when they are no longerneeded.
CAUTION:When driving on roads covered with snow
or ice, drive at less than 20 mph (30 km/h). Tyre pressures should be increased by 3 psi
when the vehicle is driven fully laden or underconditions of sustained high speed motoring.
HA1409Spare tyre
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VEHICLE SPECIFICATIONS 9-1
Litre
55 Imp.gal
12
SJ000A1-F
9. VEHICLE SPECIFICATIONS
Fuel tank capacity
Type Wheel free playRack strokeOil pump type
J010A01FC-EAT MEASUREMENT
in. (mm)
Item BatteryGeneratorDiesel
CMF 68 AH 90A (12V)
Gasoline MF45AH
90A (13.5V)
9
J040A01FC-EAT ELECTRICAL
SJ030A1-FFUEL SYSTEM
J020A01FC-EAT POWER STEERING
US.gal14.5
Rack and pinion 0 ~ 1.18 in. (0 ~ 30 mm)5.7±0.04 in. (146±1mm)Vane type J030A01FC-DAT
TYRE
185/65 R14 195/55 R15205/55 R15 (1.8 DOHC only)
StandardOption
Type Front brake typeRear brake typeParking brake Dual hydraulic with brake boosterVentilated discDrum Cable
J050A01FC-GAT BRAKE
Front Rear
Overall lengthOverall widthOverall height (unladen) Wheel base Wheel tread
158.4 (4,025)
68.5 (1,740)64.3 (1,635)
*66.3 (1,685)
102.3 (2,600) 58.5 (1,485)58.5 (1,485)
*If installed roof rack
Standard Option
J030B01FC-DAT SPARE TYRE
Space-saver Full size
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VEHICLE SPECIFICATIONS 9-3
Item
Engine Oil (Gasoline engine) Engine Oil (Diesel engine) Engine Oil Consumption Transaxle
Power Steering Brake Fluid Coolant
J080A02FC-EAT LUBRICATION CHART
Q'ty (litre)
1.6 DOHC - 3.3 (with oil filter)(3.5 us qts., 2.9 lmp. qts) 1.8 DOHC - 3.85 (with oil filter) (4.07us qts., 3.39 lmp. qts)
1.5 SOHC - 4.8 (with oil filter)(5.1 us qts., 4.2 lmp. qts)
MAX. 1 L / 1,500 Km
MAX. 1L / 1,000 Km 2.15 (2.3 us. qts., 1.86 Imp. qts) 6.1 (6.4 us qts., 5.3 lmp. qts) (1.6 DOHC)6.7 (7.0 us qts., 5.8 lmp. qts) (1.8 DOHC) As required As requiredGasoline engine : 6.2 (1.6 DOHC), 6.5 (1.8 DOHC) Diesel engine : 6.3Oil & Grease Standard
API SG SAE 20W-40, 20W-50 (ABOVE -10°C)
or ABOVE SAE 15W-40, 15W-50 (ABOVE -15°C)
SAE 10W-30 (-25°C ~ 40°C) SAE 10W-40, 10W-50 (ABOVE -25°C) SAE 5W-20 (BELOW -10°C) *1, *2SAE 5W-30 (BELOW 10°C) *1 SAE 5W-40 (BELOW 20°C) *1
API CF-4 SAE 30 (0°C ~ 40°C)
or ABOVE, SAE 20W-40 (ABOVE -10°C)
ACEA B4 SAE 15W-40 (ABOVE -15°C)
or ABOVE SAE 10W-30 (-20°C ~ 40°C) SAE 5W-30 (-25°C ~ 10°C)SAE 0W-30 (BELOW 10°C) *1, *2
*1. Restricted to driving condition and vehicle destination *2. Not recommended for sustained high speed vehicle operation Normal driving conditionSevere driving condition HYUNDAI GENUINE PARTS MTF 75W/90 (API GL-4) DIAMOND ATF SP-III, SK ATF SP-III PSF-3 or Dexron 2 DOT 3, DOT 4 or equivalent Ethylene glycol base for aluminium radiator
Manual Auto
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INDEX10-1
A
ACCESSORY TRAY ..
...................................................................... 1-48
AIR CONDITIONING SWITCH ........................................................ 1-57
AIR CONDITIONING SYSTEM MAINTENANCE ........................... 6-16
AIR CLEANER ELEMENT REPLACEMENT .................................. 6-11
ANTENNA ......................................................................................... 1-62
ANTI-THEFT ALARM SYSTEM .............................................. 1-5 ~ 1-7
AUTO FUEL CUT SWITCH ............................................................. 1-51
AUTOMATIC TRANSAXLE ..................................................... 2-6 ~ 2-9
AUTOMATIC TRANSAXLE FLUID ..................................... 6-12 ~ 6-13
BBATTERY MAINTENANCE ............................................................. 6-19
BEFORE STARTING THE ENGINE ................................................. 2-2
BONNET RELEASE ......................................................................... 1-49
BRAKE PEDAL FREEPLAY ..................... ....................................... 6-17
BRAKE TRACTION CONTROL SYSTEM ...................................... 2-10
BRAKE SYSTEM CHECKING ........................................................ 6-14 CCARE OF SEAT
BELTS ................................................................. 1-14
CARGO AREA COVER ................................................................... 1-51
CATALYTIC CONVERTOR OPERATING PRECAUTIONS ............. 7-1
CENTRE VENTILATOR ................................................................... 1-53
CENTRAL DOOR LOCKS ................................................................. 1-5
CHANGING A FLAT TYRE . .............................................................. 3-4
CHECKING THE CLUTCH FLUID .................................................. 6-15
CHILD-PROOF REAR DOOR LOCK ................................................ 1-4
CHILD RESTRAINT SYSTEM ............................................. 1-16 ~ 1-20
CIGAR LIGHTER ............................................................................. 1-40
CLUTCH PEDAL FREEPLAY ......................................................... 6-17
COMBINATION IGNITION SWITCH AND STEERING LOCK ........ 2-2
COOLANT TEMPERATURE GAUG E ............................................. 1-33
DDAILY OPERATING CHECKS .......................................................... 6-4
DIGITAL CLOCK .............................................................................. 1-40
DOOR LOCKS ................................................................................... 1-3
DOOR WINDOWS ............................................................................. 1-7
DRINK HOLDER .............................................................................. 1-41
DRIVE BELTS .................................................................................. 6-17
DRIVING FOR ECONOMY ............................................................. 2-11
JK000A1-A 10. INDEX
10
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INDEX10-3
K KEY POSITIONS
............................................................................... 2-2
LLIGHTING SWITCH ......................................................................... 1-36
LUGGAGE NET ............................................................................... 1-50
LUMBAR SUPPORT ADJUSTMENT ................................................ 1-9
M MAINTENANCE AND SERVICING REQUIREMENTS.................... 5-1
MAINTENANCE UNDER SEVERE USAGE CONDITIONS ............ 5-5
MANUAL TRANSAXLE ...................................................................... 2-5
MANUAL TRANSAXLE LUBRICANT .............................................. 6-12
MAP LIGHT ...................................................................................... 1-44
MULTI BOX ...................................................................................... 1-45
MULTI FUNCTION SWITCH ........................................................... 1-36
O OVERDRIVE SWITCH ....................................................................... 2-9 PPARKING BRAKE
............................................................................ 1-47
POWER OUTLET ............................................................................ 1-48
POWER STEERING FLUID LEVEL ............................................... 6-20
POWER STEERING HOSES .......................................................... 6-21
POWER WINDOW ............................................................................. 1-7
PROTECTING YOUR HYUNDAI FROM CORROSION .................. 4-1
R
REAR FOG AUDIBLE WARNING SOUND .................................... 1-33
REAR FOG LIGHT SWITCH ........................................................... 1-39
REAR SEAT ARM REST ................................................................ 1-41
REAR SEAT WARNING .................................................................. 1-13
RECOMMENDED SHIFT SPEEDS .................................................. 2-6
REMOTE FUEL FILLER LID RELEASE ............................. 1-49 ~ 1-50
REMOVAL OF WATER FROM THE FUEL FILTER ...................... 6-21
REPLACING LIGHT BULBS ........................................................... 6-21
ROOF RACK .................................................................................... 1-51
RUNNING IN ...................................................................................... 1-2
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INDEX
10-4 S SCHEDULED MAINTENANCE
.......................................................... 5-2
SEAT ADJUSTMENT ... ......................................................... 1-8 ~ 1-12
SEAT BELT PRECAUTIONS .......................................................... 1-13
SEAT BELTS ....................................................................... 1-14 ~ 1-16
SEAT CUSHION HEIGHT ADJUSTMENT ..................................... 1-10
SEAT WARMER .............................................................................. 1-12
SERVICE HIS TORY .......................................................................... 5-1
SIDE VENTILATOR ......................................................................... 1-53
SMOOTH CORNERING .......... ........................................................ 2-11
SNOW TYRES ................................................................................... 8-1
SPARE WHEEL ................................................................................. 3-3
SPARKING PLUG REPLACEMENT ................................................. 6-9
SPECTACLE CASE ......................................................................... 1-44
SUPPLEMENTAL RESTRAINT (AIRBAG) SYSTEM ......... 1-22 ~ 1-26
STARTING THE ENGINE ................................................................. 2-3
STEERING WHEEL FREEPLAY .................................................... 6-16
STEERING WHEEL TILT LEVER ................................................... 1-52
STEREO SOUND SYSTEM ................................................ 1-60 ~ 1-61
SUN-VISOR ...................................................................................... 1-52
SUNROOF ............................................................................ 1-42 ~ 1-43TTAIL GATE
....................................................................................... 1-50
TOWING ATTACHMENTS .................................................. 2-13 ~ 2-15
TRAILER AND CARAVAN TOWING .............................................. 2-13
TRIP COMPUTER ........................................................................... 1-35
TYPE PRESSURES .......................................................................... 8-1
TYRE BALANCING ............................................................................ 8-2
TYRE CHAI NS ................................................................................... 8-2
TYRE REPLACEMENT ..................................................................... 8-3
TYRE ROTATION .............................................................................. 8-2
UUNDER TRAY .................................................................................. 1-10
VVEHICLE IDENTIFICATION NUMBER ............................................. 8-1
VEHICLE TOWING OR RECOVERY ............................................... 3-8
WWHEEL REPLACEMENT .................................................................. 8-3
WINDSHIELD WASHER OPERATION........................................... 1-37
WINDSCREEN WASHER RESERVOIR REPLENISHMENT ........................................................... 6-11 ~ 6-12
WINDSCREEN WIPER BLADES ........................................ 6-10 ~ 6-11
WINDSHIELD WIPER/WASHER SWITCH ..................................... 1-37
WINTER MOTORING ...................................................................... 2-11
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