Hyundai Santa Fe 2003 Service Manual

FEATURES OF YOUR HYUNDAI 1- 29
!CAUTION:o Because the sensor that activates the
SRS airbag is connected with pre-
tensioner seat belt, the SRS airbag warn-
ing light on the instrument panel will
blink for approximately 6 seconds after
the ignition key has been turned to the
"ON" position, and then it should turn
off.
o If the pre-tensioner seat belt is not work-
ing properly, this warning light will illu-
minate even if there is no malfunction of
SRS airbag system. If the SRS airbag
warning light does not illuminate when
the ignition key is turned to "ON" or if it
remains illuminated after blinking for
approximately 6 seconds, or if it illumi-
nates while the vehicle is being driven,
please have an authorized Hyundai dealer
inspect the pre-tensioner seat belt or
SRS airbag system as soon as possible.
AIR
BAG
!
B240A02F-AATSUPPLEMENTAL RESTRAINT
(AIRBAG) SYSTEM (SRS)
Your Hyundai is equipped with a Supplemental
Restraint (Airbag) System. The indications of
the system's presence are the letters "SRS
AIRBAG" embossed on the airbag pad cover in
the steering wheel and the passenger's side
front panel pad above the glove box.
The Hyundai SRS consists of airbags installed
under the pad covers in the center of the
steering wheel and the passenger's side front
panel above the glove box. The purpose of the
SRS is to provide the vehicle's driver and the
front passenger with additional protection when
used together with the seat belt, in case of a
frontal impact.
WARNING:o Pre-tensioners are designed to operate
only one time. After activation, pre-
tensioner seat belts must be replaced.
All seat belts, of any type, should always
be replaced after they have been worn
during a collision.
o The pre-tensioner seat belt assembly
mechanisms become hot during activa-
tion. Do not touch the pre-tensioner seat
belt assemblies for several minutes after
they have been activated.
o Do not attempt to inspect or replace the
pre-tensioner seat belts yourself. This
must be done by an authorized Hyundai
dealer.
o Do not strike the pre-tensioner seat belt
assemblies.
o Do not attempt to service or repair the
pre-tensioner seat belt system in any
manner.
o Improper handling of the pre-tensioner
seat belt assemblies, and failure to heed
the warnings to not strike, modify, in-
spect, replace, service or repair the pre-
tensioner seat belt assemblies may lead
to improper operation or inadvertent
activation and serious injury.
o Always wear the seat belts when driving
or riding in a motor vehicle.
B240A01O
Driver's Airbag

1- 30 FEATURES OF YOUR HYUNDAI
!
!
WARNING:
WARNING:o If the airbags deploy, they must be re-
placed by an authorized Hyundai dealer.
o Do not tamper with or disconnect SRS
wiring, or other components of the SRS
system. Doing so could result in injury,
due to accidental firing of the airbags or
by rendering the SRS inoperative.
o Do not install a child restraint system in
the front passenger seat position. A
child restraint system must never be
placed in the front seat. The infant or
child could be severely injured or killed
by an airbag deployment in case of an
accident. Do not allow children to ride in
the front passanger seat. If older chil-
dren (teenagers and older) must ride in
the front seat, make sure they are always
propely belted and that the seat is moved
back as far as possible.
o For maximum safety protection in all
types of crashes, all occupants includ-
ing the driver should always wear their
seat belts whether or not an airbag is
also provided at their seating position to
minimize the risk of severe injury or
death in the event of a crash. Do not sit
or lean unnecessarily close to the airbag
while the vehicle is in motion.
B240D01O
Side impactRear impact
Rollover
NOTE:Be sure to read information about the SRS
on the labels provided on the backside of
the sun visor and in the glove box.
WARNING:o As its name implies, the SRS is designed
to work with, and be supplemental to,
the driver's and the passenger's three
point seat belt systems and is not a
substitute for them. Therefore, your seat
belts must be worn at all times while the
vehicle is in motion. The airbags deploy
only in certain frontal impact conditions
severe enough to likely cause signifi-
cant injury to the vehicle occupants.
o The SRS is designed to deploy the
airbags only when an impact is suffi-
ciently severe and when the impact angle
is less than 30° from the forward longi-
tudinal axis of the vehicle and will not
deploy in side, rear or rollover impacts.
Additionally, the airbags will only de-
ploy once. Thus, seat belts must be worn
at all times.
o Front airbags are not intended deploy in
light collisions in which protection can
be provided by the seat belt.o Front airbags are not intended to deploy
in side-impact, rear-impact or rollover
crashes. In addition, airbags will not
deploy in frontal crashes below the de-
ployment threshold speed.
o The driver should sit back as far as
possible while still maintaining control
of the vehicle. If you are sitting too close
to the airbag, it can cause death or seri-
ous injury when it inflates.
o No objects should be placed over or near
the airbag modules on the steering wheel,
instrument panel, and the front
passenger's panel above the glove box,
because any such object could cause
harm if the vehicle is in a crash severe
enough to cause the airbags to deploy.
!

FEATURES OF YOUR HYUNDAI 1- 31
!WARNING:o The SRS airbag system must deploy very
rapidly to provide protection in a crash.
If an occupant is out of position because
of not wearing a seat belt, the airbag may
forcefully contact the occupant causing
serious or fatal injuries.
B240B02A-AATSRS Components and Functions
The SRS consists of the following components:
- Driver's Airbag Module
- Passenger's Airbag Module
- Knee Bolster
- SRS Service Reminder Indicator (SRI)
- SRS Control Module (SRSCM)
The SRSCM continually monitors all elements
while the ignition is "ON" to determine if a frontal
or near-frontal impact is severe enough to
require airbag deployment.
B240B01LThe SRS service reminder indicator (SRI) on
the instrument panel will blink for about 6 sec-
onds after the ignition key is turned to the "ON"
position or after the engine is started, after which
the SRI should go out.
The airbag modules are located both in the
center of the steering wheel and in the front
passenger's panel above the glove box.
When the SRSCM detects a considerable im-
pact to the front of the vehicle, it will automatically
deploy the airbags.
B240B02L

1- 32 FEATURES OF YOUR HYUNDAI
!CAUTION:When installing a container of liquid air
freshener inside the vehicle, do not place it
near the instrument cluster nor on the in-
strument panel surface. If there is any leak-
age from the air freshener onto these areas
(Instrument cluster, instrument panel or air
ventilator), it may damage these parts. If the
liquid from the air freshener does leak onto
these areas, wash them with water immedi-
ately.WARNING:o When the SRS is activated, there may be
a loud noise and fine dust will be re-
leased throughout the vehicle. These
conditions are normal and are not haz-
ardous. However, the fine dust gener-
ated during airbag deployment may
cause skin irritation. Wash your hands
and face thoroughly with lukewarm water
and a mild soap after an accident in
which the airbags were deployed.
B240B05L
Passenger's Airbag
!
B240B01O
Passenger's Airbag
Upon deployment, tear seams molded directly
into the pad covers will separate under pres-
sure from the expansion of the airbags. Further
opening of the covers then allows full inflation of
the airbags.
A fully inflated airbag in combination with a
properly worn seat belt slows the driver's or the
passenger's forward motion, thus reducing the
risk of head or chest injury.
After complete inflation, the airbag immediately
starts deflating, enabling the driver to maintain
forward visibility.
B240B03L

FEATURES OF YOUR HYUNDAI 1- 33
!
!WARNING:o The SRS can function only when the
ignition key is in the "ON" position. If the
SRS SRI does not come on, or continu-
ously remains on, after flashing for about
6 seconds when the ignition key is
turned to the "ON" position, or after the
engine is started, comes on while driv-
ing, the SRS is not working properly. If
this occurs, have your vehicle immedi-
ately inspected by your Hyundai dealer.
o Before you replace a fuse or disconnect
a battery terminal, turn the ignition key
to the "LOCK" position or remove the
ignition key. Never remove or replace the
air bag related fuse(s) when the ignition
key is in the "ON" position. Failure to
heed this warning will cause the SRS SRI
to illuminate.
B990B04Y-AATSide Impact Airbag (If installed)
WARNING:
o The side impact airbag is supplemental
to the driver's and the passenger's three
point seat belt systems and is not a
substitute for them. Therefore your seat
belts must be worn at all times while the
vehicle is in motion. The airbags deploy
only in certain side impact conditions
severe enough to cause significant in-
jury to the vehicle occupants. Your Hyundai is equipped with a side impact
airbag in each front seat. The purpose of the
airbag is to provide the vehicle's driver and/or
the front passenger with additional protection
than that offered by the seat belt alone. The side
impact airbags are designed to deploy only
during certain side-impact collisions, depend-
ing on the crash severity, angle, speed and point
of impact. The side impact air bags are not
designed to deploy in all side impact situations.
B990B02Y
HTB072
Side airbag
sensor

1- 34 FEATURES OF YOUR HYUNDAI
!
B240C01O-AATSRS Careo The SRS is virtually maintenance free and
there are no parts you can safely service by
yourself. The entire SRS system must be
inspected by an authorized Hyundai dealer
in 10 years after the date that the vehicle was
manufactured.
o Any work on the SRS system, such as
removing, installing, repairing, or any work
on the steering wheel must be performed by
a qualified Hyundai technician. Improper
handling of the airbag system may result in
serious personal injury.WARNING:o Do not install a child restraint system in
the front passenger seat position.
A child restraint system must never be
placed in the front seat. The infant or
baby could be severely injured or killed
by an airbag deployment in case of an
accident.
o Modification to SRS components or wir-
ing, including the addition of any kind of
badges to the pad covers or modifica-
tions to the body structure, can ad-
versely affect SRS performance and lead
to possible injury.
o For cleaning the airbag pad covers, use
only a soft, dry cloth or one which has
been moistened with plain water. Sol-
vents or cleaners could adversely affect
the airbag covers and proper deploy-
ment of the system.
o No objects should be placed over or near
the airbag modules on the steering
wheel, instrument panel, and the front
passenger's panel above the glove box,
because any such object could cause
harm if the vehicle is in a crash severe
enough to cause the airbags to inflate.
o If the airbags inflate, they must be re-
placed by an authorized Hyundai dealer.
HSM393
WARNING:o For best protection from the side impact
airbag system and to avoid being injured
by the deploying side impact airbag,
both front seat occupants should sit in
an upright position with the seat belt
properly fastened. The driver's hands
should be placed on the steering wheel
at the 9:00 and 3:00 o'clock positions.
The passenger's arms and hands should
be placed in their laps.
o Do not use any accessory seat covers.
o Use of seat covers could reduce or pre-
vent the effectiveness of the system.
o Do not install any accessories on the
side or near the side impact airbag.
o Do not use excessive force on the side of
the seat.
o Do not place any objects over the airbag
or between the airbag and yourself.
o Do not place any objects (an umbrella,
bag, etc.) between the front door and the
front seat. Such objects may become
dangerous projectiles and cause injury
if the supplemental side impact air bag
inflates.
o To prevent unexpected deployment of
the side impact air bag that may result in
personal injury,avoid impact to the side
airbag sensor when the ignition key is
on.
!

FEATURES OF YOUR HYUNDAI 1- 35
WARNING:o Do not tamper with or disconnect SRS
wiring, or other components of the SRS
system. Doing so could result in injury,
due to accidental firing of the airbags or
by rendering the SRS inoperative.
o If components of the airbag system must
be discarded, or if the vehicle must be
scrapped, certain safety precautions
must be observed. Your Hyundai dealer
knows these precautions and can give
you the necessary information. Failure
to follow these precautions and proce-
dures could increase the risk of personal
injury.
o If you sell your vehicle, make certain that
this manual is transferred to the new
owner.
o If your car was flooded and has soaked
carpeting or water on the floor, you
shouldn't try to start the engine; have
the car towed to an authorized Hyundai
dealer.
o Do not replace the bumper or the bumper
guard with the one other than the Hyundai
genuine parts. Otherwise, it can ad-
versely affect SRS performance and lead
to unexpected injury.
!

1- 36 FEATURES OF YOUR HYUNDAI
B260A03O-AATINSTRUMENT CLUSTER AND INDICATOR LIGHTS
1. Coolant Temperature Gauge
2. Tachometer
3. Turn Signal Indicator Light
4. High Beam Indicator Light
5. Speedometer
6. Odometer / Trip Odometer
7. Fuel Gauge
8. Malfunction Indicator Light (MIL)
9. Cruise Indicator (If installed)10. 4WD System Warning Light (If installed)
11. Low Oil Pressure Warning Light
12. Supplemental Restraint System (Airbag)
Service Reminder Indicator (SRI)
13. Seat Belt Warning Light
14. Tail Gate Open Warning Light
15. Door Ajar Warning Light
16. Automatic Transaxle Position Indicator Light
(If installed)17. Charging System Warning Light
18. Parking Brake/Low Brake Fluid Level
Warning Light
19. ABS Service Reminder Indicator
(If installed)
20. Traction Control Off indicator Light
(If installed)
21. Low Fuel Warning Light
22. Traction Control Indicator Light (If installed)
B260A01O
12334
567
8910
11 12 13 1416
17 18 19 20
152122

FEATURES OF YOUR HYUNDAI 1- 37
B260B01A-AATSRS (Airbag) Service
Reminder Indicator (SRI)
The SRS service reminder indicator (SRI) comes
on and flashes for about 6 seconds after the
ignition key is turned to the "ON" position or after
the engine is started, after which it will go out.
This light also comes on when the SRS is not
working properly. If the SRI does not come on,
or continuously remains on after flashing for
about 6 seconds when you turned the ignition
key to the "ON" position or started the engine,
or if it comes on while driving, have the SRS
inspected by an authorized Hyundai Dealer.
B260D01A-AATTurn Signal Indicator Lights
The blinking green arrows on the instrument
panel show the direction indicated by the turn
signals. If the arrow comes on but does not blink,
blinks more rapidly than normal, or does not
illuminate at all, a malfunction in the turn signal
system is indicated. Your dealer should be
consulted for repairs.
B260E02O-AATSeat Belt Reminder Light
and Chime
The seat belt reminder light blinks until your seat
belt is fastened when the ignition key is turned
from the "OFF" position to "ON" or "START".
And the warning chime will sound for 6 seconds.
B260F01A-AATHigh Beam Indicator Light
The high beam indicator light comes on when-
ever the headlights are switched to the high
beam or flash position.
B260G01A-AATLow Oil Pressure Warning Light
CAUTION:
If the low oil pressure warning light stays on
while the engine is running, serious engine
damage may result. The oil pressure warn-
ing light comes on whenever there is insuf-
ficient oil pressure. In normal operation, it
should come on when the ignition switch
is turned on, then go out when the engine
is started. If the oil pressure warning light
stays on while the engine is running, there
is a serious malfunction.
If this happens, stop the car as soon as it is
safe to do so, turn off the engine and check
the oil level. If the oil level is low, fill the
engine oil to the proper level and start the
engine again. If the light stays on with the
engine running, turn the engine off imme-
diately. In any instance where the oil light
stays on when the engine is running, the
engine should be checked by a Hyundai
dealer before the car is driven again.
!

1- 38 FEATURES OF YOUR HYUNDAI
!
B260H02A-AATParking Brake/Low Brake Fluid
Level Warning LightThe brake fluid level warning light indicates that
the brake fluid level in the brake master cylinder
is low and hydraulic brake fluid conforming to
DOT 3 or DOT 4 specifications should be
added. After adding fluid, if no other trouble is
found, the car should be immediately and care-
fully driven to a Hyundai dealer for inspection.
If further trouble is experienced, the vehicle
should not be driven at all but taken to a dealer
by a professional towing service or some other
safe method.
Your Hyundai is equipped with dual-diagonal
braking systems. This means you still have
braking on two wheels even if one of the dual
systems should fail. With only one of the dual
systems working, more than normal pedal travel
and greater pedal pressure are required to stop
the car. Also, the car will not stop in as short a
distance with only half of the brake system
working. If the brakes fail while you are driving,
shift to a lower gear for additional engine braking
and stop the car as soon as it is safe to do so.
WARNING:If you suspect brake trouble, have your
brakes checked by a Hyundai dealer as
soon as possible. Driving your car with a
problem in either the brake electrical sys-
tem or brake hydraulic system is danger-
ous, and could result in a serious injury or
death.
Warning Light OperationThe parking brake/brake fluid level warning light
should come on when the parking brake is
applied and the ignition switch is turned to "ON"
or "START". After the engine is started, the light
should go out when the parking brake is re-
leased.
If the parking brake is not applied, the warning
light should come on when the ignition switch is
turned to "ON" or "START", then go out when
the engine starts. If the light comes on at any
other time, you should slow the vehicle and bring
it to a complete stop in a safe location off the
roadway.
B260J01A-AATCharging System Warning Light
The charging system warning light should come
on when the ignition is turned on, then go out
when the engine is running. If the light stays on
while the engine is running, there is a malfunc-
tion in the electrical charging system. If the light
comes on while you are driving, stop, turn off the
engine and check under the hood. First, make
certain the generator drive belt is in place. If it is,
check the tension of the belt. Do this as shown
on page 6-19 by pushing down on the center of
the belt. And then have the system checked by
your Hyundai dealer.
B260B01B-GAT
Tail Gate Open Warning Light
This light remains on unless the tail gate is
completely closed.