cooling Hyundai Sonata 2019 User Guide

6-8
What to do in an emergency6. If you cannot find the cause of theoverheating, wait until the engine
temperature has returned to nor-
mal. Then, if coolant has been
lost, carefully add coolant to the
reservoir to bring the fluid level in
the reservoir up to the halfway
mark.
7. Proceed with caution, keeping alert for further signs of overheat-
ing. If overheating happens again,
call an authorized HYUNDAI deal-
er for assistance.
Serious loss of coolant indi-
cates a leak in the cooling sys-
tem and should be checked as
soon as possible by an author-
ized HYUNDAI dealer.
CAUTION
NEVER remove the
radiator cap or the
drain plug while the
engine and radiator
are hot. Hot coolant
and steam may blow out under
pressure, causing serious
injury.
Turn the engine off and wait
until the engine cools down.
Use extreme care when remov-
ing the radiator cap. Wrap a
thick towel around it, and turn it
counterclockwise slowly to the
first stop. Step back while the
pressure is released from the
cooling system. When you are
sure all the pressure has been
released, press down on the
cap, using a thick towel, and
continue turning counterclock-
wise to remove it.
WARNING

7
Maintenance
7
Maintenance
Engine Compartment ............................................7-3
Maintenance Services ...........................................7-6
Owner's Responsibility .....................................................7-6
Owner Maintenance Precautions..................................7-6
Owner Maintenance ..............................................7-7
Owner Maintenance Schedule .......................................7-8
Scheduled Maintenance Services........................7-9
Normal Maintenance Schedule
(Gamma 1.6 T-GDI/Theta 2.0 T-GDI)..........................7-10
Maintenance Under Severe Usage Conditions
(Gamma 1.6 T-GDI/Theta 2.0 T-GDI)..........................7-13
Normal Maintenance Schedule (Theta 2.4 GDI) ......7-15
Maintenance Under Severe Usage Conditions
(Theta 2.4 GDI) .................................................................7-18
Explanation of Scheduled Maintenance Items ..7-20
Engine Oil and Filter.......................................................7-20
Drive Belts........................................................................\
.7-20
Fuel Filter ........................................................................\
..7-20
Fuel Lines, Fuel Hoses and Connections ..................7-20
Vapor Hose and Fuel Filler Cap ...................................7-20
Air Cleaner Filter .............................................................7-20
Spark Plugs .......................................................................7\
-20
Valve Clearance ...............................................................7-21
Cooling System ................................................................7-21
Engine Coolant .................................................................7-21 Automatic Transmission Fluid ......................................7-21
Ecoshift Dual Clutch Transmission Fluid ...................7-21
Brake hoses and Lines ..................................................7-22
Brake Fluid ........................................................................\
7-22
Parking Brake...................................................................7-22
Brake Discs, Pads, Calipers and Rotors .....................7-22
Exhaust Pipe and Muffler.............................................7-22
Suspension Mounting Bolts ..........................................7-22
Steering Gear Box, Linkage &
Boots/Lower Arm Ball Joint .........................................7-22
Drive Shafts and Boots .................................................7-22
Air Conditioning Refrigerant ........................................7-22
Engine Oil ..............................................................7-23
Checking the Engine Oil Level .....................................7-23
Checking the Engine Oil and Filter .............................7-25
Engine Coolant .....................................................7-26
Checking the Engine Coolant Level ............................7-26
Changing Engine Coolant ..............................................7-28
Brake Fluid ............................................................7-29
Checking the Brake Fluid Level ...................................7-29
Washer Fluid .........................................................7-30
Checking the Washer Fluid Level................................7-30
Parking Brake .......................................................7-30
Checking the Parking Brake .........................................7-30
7

7-21
7
Maintenance
Valve Clearance (if equipped)
Inspect for excessive valve noise
and/or engine vibration and adjust if
necessary. Have an authorized
HYUNDAI dealer perform the opera-
tion.
Cooling System
Check cooling system components,
such as radiator, coolant reservoir,
hoses and connections for leakage
and damage. Replace any damaged
parts.
Engine Coolant
The coolant should be changed at
the intervals specified in the mainte-
nance schedule.
Automatic Transmission Fluid
Automatic transmission fluid should
not be checked under normal usage
conditions. But in severe conditions,
the fluid should be changed at an
authorized HYUNDAI dealer in accor-
dance to the scheduled maintenance
at the beginning of this chapter.
Automatic transmission fluid
color is basically red.
As the vehicle is driven, the auto-
matic transmission fluid will begin
to look darker. This is a normal
condition and you should not
judge the need to replace the fluid
based upon the changed color.
Ecoshift dual clutch transmis-
sion Fluid
Inspect the Ecoshift dual clutch
transmission fluid according to the
maintenance schedule.
NOTICE
The use of a non-specified fluid
could result in transmission
malfunction and failure. Use
only the specified automatic
transmission fluid (refer to
"Recommended Lubricants and
Capacities" in chapter 8).
CAUTION

7-26
Maintenance
E
EN
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GI
IN
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E
C
C O
O O
OL
LA
A N
N T
T
The high-pressure cooling system
has a reservoir filled with year-round
antifreeze coolant. The reservoir is
filled at the factory.
Check the antifreeze protection and
coolant level at least once a year, at
the beginning of the winter season
and before traveling to a colder cli-
mate.Checking the Engine Coolant
Level
Never remove the
radiator cap or the
drain plug while the
engine and radiator
are hot. Hot coolant
and steam may blow out under
pressure, causing serious
injury.
(Continued)
WARNING
(Continued)
Turn the engine off and wait
until the engine cools down.
Use extreme care when remov-
ing the radiator cap. Wrap a
thick towel around it, and turn it
counterclockwise slowly to the
first stop. Step back while the
pressure is released from the
cooling system. When you are
sure all the pressure has been
released, press down on the
cap, using a thick towel, and
continue turning counterclock-
wise to remove it.
OLF077007N

7-27
7
MaintenanceThe electric motor for the cooling fan
is controlled by engine coolant tem-
perature, refrigerant pressure and
vehicle speed. As the engine coolant
temperature decreases, the electric
motor will automatically shut off. This
is a normal condition. If your vehicle
is equipped with GDI, the electric
motor for the cooling fan may begin
to operate at any time and continue
to operate until you disconnect the
negative battery cable.Check the condition and connections
of all cooling system hoses and
heater hoses. Replace any swollen
or deteriorated hoses.
The coolant level should be filled
between the F and the L marks on
the side of the coolant reservoir
when the engine is cool.
If the coolant level is low, add enough
distilled (deionized) water to bring
the level to the F mark, but do not
overfill. If frequent additions are
required, we recommend that you
see an authorized HYUNDAI dealer
for a cooling system inspection.
Recommended engine coolant
When adding coolant, use only
deionized water, distilled water or
soft water for your vehicle and
never mix hard water in the coolant
filled at the factory.
An improper coolant mixture can result in severe malfunction or
engine damage.
The engine in your vehicle has alu- minum engine parts and must be
protected by an ethylene-glycol
with phosphate based coolant to
prevent corrosion and freezing.
Do not use alcohol or methanol coolant or mix them with the spec-
ified coolant.
Do not use a solution that contains more than 60% antifreeze or less
than 35% antifreeze, which would
reduce the effectiveness of the
solution.
The electric motor for
the cooling fan may
continue to operate
or start up when the
engine is not running
and can cause serious injury.
Keep hands, clothing and tools
away from the rotating fan
blades of the cooling fan.WARNING
OLF074006N

7-65
7
Maintenance
Engine compartment main fuse panel
Fuse NameFuse rating Protected Component
MULTIFUSE
(TYPE A)
IG230A[Without Smart Key] (Start Relay), Ignition Switch,
[With Smart Key] (Start Relay), PCB Block (IG2 Relay)
3 TCU40A[G4FJ - DCT] TCM
BLOWER40A(Blower Relay)
1 ABS40AESC Module
REAR HEATED50A(Rear Heated Relay)
1 B+50ASmart Junction Block (IPS2 (4CH), IPS3 (4CH))
1 COOLING FAN50A[G4KH/G4FJ] (Cooling Fan Relay), [G4KJ] (Cooling Fan Relay)
2 COOLING FAN60A[G4KH/G4FJ] (Cooling Fan Relay)
1 MDPS80AMDPS Unit (Column Type)
MULTI FUSE
(TYPE B)
2 ABS30AESC Module, Multipurpose Check Connector
IG140A[Without Smart Key] Ignition Switch, [With Smart Key] PCB Block (IG1/ACC Relay)
4 TCU40A[G4FJ - DCT] TCM
3 POWER OUTLET40A(Power Outlet Relay)
2 B+50ASmart Junction Block (IPS1 (4CH), IPS4 (4CH), IPS5 (4CH), IPS6 (2CH), IPS7 (1CH)\
,
Fuse - AMP)
5 B+60APCB Block (Engine Control Relay, Fuse - TUC1, ECU1, HORN, AMS, WIPER)
1 B+60ASmart Junction Block (Power Window Relay, Fuse - SAFETY POWER WINDOW LH,
P/SEAT PASS,SAFETY POWER WINDOW RH, P/SEAT DRV, MODULE1, P/WDW LH,
P/WDW RH, TRUNK, S/HEATER RR, SUNROOF2, SUNROOF1)
2 MDPS100AMDPS Unit (Rack Type)

7-67
7
Maintenance
Engine compartment main fuse panel - PCB Block
Fuse Name Fuse rating Protected Component
FUSE
2 VACUUM PUMP10A[G4KH/G4FJ] Vacuum Pump, Vacuum Switch
3 ECU10APCM/ECM
1 POWER OUTLET20AFront Cigarette Lighter & Power Outlet #2
FUEL PUMP20AFuel Pump Relay
HORN20AHorn Relay, ICM Relay Box (Burglar Alarm Horn Relay)
WIPER30AFront Wiper (Low) Relay, Front Wiper (High) Relay
2 TCU15ATransmission Range Switch, TCM (G4FJ-DCT)
3 ABS10AESC Module
2 POWER OUTLET20ARear Power Outlet
B/UP LAMP10ATransmission Range Switch, PCM (G4KJ/G4KH-A/T), TCM (G4FJ-DCT),
Electro Chromic Mirror, Rear Combination Lamp (IN) LH/RH
1 SENSOR15AOxygen Sensor (Up/Down)
2 SENSOR15A
Purge Control Solenoid Valve, Canister Close Valve, RCV Control Solenoid Valve,
Fuel Pump Relay, E/R Junction Block (Cooling Fan High Relay, Fuel Pump Relay),
[G4KJ/G4KH] Variable Intake Solenoid Valve, Oil Control Valve (Exhaust),
[G4FJ] Oil Control Valve #1/#2 (Intake/Exhaust)
1 ECU10APCM/ECM
1 TCU10APCM (G4KJ/G4KH-A/T), TCM (G4FJ-DCT)
1 ECU10APCM/ECM
IGN COIL20AIgnition Coil #1/#2/#3/#4
INJECTOR15ANot Used
AMS10ABattery Sensor

I-4
Emission Control System ...............................................7-85Crankcase Emission Control System .........................7-85
\Evaporative Emission Control System Including
Onboard Refueling Vapor Recovery (ORVR) .............7-85
Exhaust Emission Control System .............................7-86
Engine ........................................................................\
.......8-2
Engine compartment..................................................1-6, 7-3
Engine Coolant ...............................................................7-26 Changing Engine Coolant ..........................................7-28
Checking the Engine Coolant Level ..........................7-26
Engine Number ...............................................................8-11
Engine Oil .......................................................................7\
-23 Checking the Engine Oil and Filter ...........................7-25
Checking the Engine Oil Level ..................................7-23
Explanation of Scheduled Maintenance Items ...............7-20 Air Cleaner Filter .......................................................7-20
Air Conditioning Refrigerant .....................................7-22
Automatic Transmission Fluid ...................................7-21
Brake Discs, Pads, Calipers and Rotors .....................7-22
Brake Fluid .................................................................7-22
Brake hoses and Lines................................................7-22
Cooling System ..........................................................7-21
Drive Belts..................................................................7-20
Drive Shafts and Boots ..............................................7-22
Ecoshift Dual Clutch Transmission Fluid ..................7-21 Engine Coolant ...........................................................7-21
Engine Oil and Filter ..................................................7-20
Exhaust Pipe and Muffler...........................................7-22
Fuel Filter ...................................................................7-20
Fuel Lines, Fuel Hoses and Connections ...................7-20
Parking Brake .............................................................7-22
Spark Plugs.................................................................7-20
Steering Gear Box, Linkage & Boots/ Lower Arm Ball Joint .............................................7-22
Suspension Mounting Bolts .......................................7-22
Valve Clearance ..........................................................7-21
Vapor Hose and Fuel Filler Cap .................................7-20
Exterior features..............................................................3-52 Fuel Filler Door ..........................................................3-59
Hood ........................................................................\
...3-52
Smart Trunk ................................................................3-56
Trunk ........................................................................\
..3-53
Exterior overview (I) ........................................................1-2
Exterior overview (II) .......................................................1-3
Fuses ........................................................................\
.......7-56 Engine Compartment Panel Fuse Replacement .........7-58
Fuse/Relay Panel Description ....................................7-60
Instrument Panel Fuse Replacement ..........................7-57
Index
E
F