torque INFINITI FX35 2004 Service Manual

RFD-32
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2004 November 2004 FX35/FX45
Side Bearing Preload Adjustment ADS000K0
SIDE BEARING ADJUSTING WASHERS
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.
Total Preload AdjustmentADS000K1
Companion FlangeADS000OC
Type R200
Side bearing preload <Reference> 0.20 − 0.52 N·m (0.02 − 0.05 kg−m, 2 − 4 in-lb)
Torque by spring gauge 34.2 − 39.2 N (3.5 − 4.0 kg, 7.7 − 8.8 lb)
Type R200
Adjusting washerThickness Part number* Thickness Part number*
2.00 (0.0787) 38453 N3100 2.35 (0.0925) 38453 N3107
2.05 (0.0807) 38453 N3101 2.40 (0.0945) 38453 N3108
2.10 (0.0827) 38453 N3102 2.45 (0.0965) 38453 N3109
2.15 (0.0846) 38453 N3103 2.50 (0.0984) 38453 N3110
2.20 (0.0866) 38453 N3104 2.55 (0.1004) 38453 N3111
2.25 (0.0886) 38453 N3105 2.60 (0.1024) 38453 N3112
2.30 (0.0906) 38453 N3106 2.65 (0.1043) 38453 N3113
Type R200
Total preload (with oil seal) 2.84 − 3.75 N·m (0.29 − 0.38 kg−m, 26 − 33 in-lb)
Drive gear to drive pinion backlash 0.10 − 0.15 mm (0.0039 − 0.0059 in)
Type R200
Runout limit0.13 mm (0.0051 in)

PREPARATION
RSU-3
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RSU
Revision: 2004 November 2004 FX35/FX45
PREPARATIONPFP:00002
Special Service Tools (SST)AES000MG
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsAES000MH
Tool number
(Kent-Moore No.)
Tool nameDescription
ST3127S000
(See J25742-1)
Preload gauge
1. GG91030000
Torque wrench (J25765)
2. HT62940000 ( — )
Socket adapter (1/2″)
3. HT62900000 ( — )
Socket adapter (3/8″)Measuring rotating torque of ball joint
NT124
Tool nameDescription
Power tool

Removing wheel nuts

Removing brake caliper assembly

Removing rear suspension component
parts
PBIC0190E

RSU-8
REAR SUSPENSION ASSEMBLY
Revision: 2004 November 2004 FX35/FX45
Removal and InstallationAES000MM
REMOVAL
1. Remove tire with power tool.
2. Remove brake caliper with power tool. Hang it in a place where it will not interfere with work. Refer to BR-
25, "REAR DISC BRAKE" .
NOTE:
Avoid depressing brake pedal while brake caliper is removed.
3. Remove wheel sensor from rear final drive, then remove wheel sensor harness from rear suspension
member.
4. Remove center muffler and main muffler. Refer to EX-3, "
Removal and Installation" .
5. Remove stabilizer bar. Refer toRSU-16, "
Removal and Installation" .
6. Remove rear propeller shaft. Refer to PR-7, "
Removal and Installation" .
7. Separate attachments between parking brake cable and vehicle and rear suspension member.
8. Remove rear lower link and coil spring. Refer to RSU-15, "
Removal and Installation" .
9. Remove fixing bolt in lower side of shock absorber with power tool.
10. Set jack under rear final drive.
11. Remove fixing bolts and nuts of tunnel stay and member stay with power tool, then remove those parts
from vehicle.
12. Remove fixing bolts and nuts of rear pin stay with power tool and then remove rear pin stay from vehicle.
13. Gradually lowering jack, remove rear suspension assembly.
INSTALLATION

Refer to RSU-7, "Components" for tightening torque. Install in the reverse order of removal.
NOTE:
Refer to component parts location and do not reuse non-reusable parts.

Perform final tightening of installation position of links (rubber bushing) under unladen conditions with tires
on level ground. Check wheel alignment. Refer to RSU-5, "
Wheel Alignment Inspection" .

After adjusting wheel alignment, adjust neutral position of steering angle sensor. Refer to BRC-6, "Adjust-
ment of Steering Angle Sensor Neutral Position" .
1. Bushing 2. Mounting seal 3. Mounting seal bracket
4. Distance tube 5. Bound bumper cover 6. Bound bumper
7. Shock absorber 8. Upper seat 9. Coil spring
10. Rubber seat 11. Rear lower link 12. Axle
13. Cotter pin 14. Radius rod 15. Front lower link protector
16. Front lower link 17. Stopper 18. Shock absorber assembly
19. Suspension arm 20. Stabilizer connecting rod mounting
bracket21. Stabilizer connecting rod
22. Rear pin stay 23. Rear suspension member 24. Stabilizer bar
25. Stabilizer bushing 26. Stabilizer clamp 27. Member stay
28. Tunnel stay

SHOCK ABSORBER
RSU-9
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RSU
Revision: 2004 November 2004 FX35/FX45
SHOCK ABSORBERPFP:56210
Removal and InstallationAES000MN
REMOVAL
1. Remove tire with power tool.
2. Set jack under rear lower link.
3. Remove fixing bolt in lower side of shock absorber assembly with power tool.
4. Remove fixing nuts in upper side of shock absorber assembly
with power tool and remove shock absorber assembly from
vehicle.
INSPECTION AFTER REMOVAL

Check shock absorber assembly for deformation, cracks, or damage, and replace if necessary.

Check piston rod for damage, uneven wear, or distortion, and replace if necessary.

Check welded and sealed areas for oil leakage, and replace if necessary.
INSTALLATION

Refer to RSU-7, "Components" for tightening torque. Install in the reverse order of removal.
NOTE:
Refer to component parts location and do not reuse non-reusable parts.

Perform final tightening of shock absorber assembly lower side (rubber bushing) under unladen condi-
tions with tires on level ground. Check wheel alignment. Refer to RSU-5, "
Wheel Alignment Inspection" .

After adjusting wheel alignment, adjust neutral position of steering angle sensor. Refer to BRC-6, "Adjust-
ment of Steering Angle Sensor Neutral Position" .
Disassembly and AssemblyAES000MO
DISASSEMBLY
CAUTION:
Make sure piston rod on shock absorber is not damaged when removing components from shock
absorber.
1. Remove mounting seal from mounting seal bracket.
2. Wrap a shop cloth around lower side of shock absorber and fix it in a vise.
CAUTION:
Do not set the cylindrical part of shock absorber in vise.
3. Fix piston rod with hexagon wrench, and remove piston rod lock
nut.
4. Remove mounting seal bracket, bushing, distance tube, bound
bumper cover and bound bumper from shock absorber.
FA-0274D
SEIA0366E

RSU-10
SHOCK ABSORBER
Revision: 2004 November 2004 FX35/FX45
INSPECTION AFTER DISASSEMBLY
Bound bumper and Bushing
Check bound bumper and bushing for cracks, deformation or other damage. Replace if necessary.
ASSEMBLY

Refer to RSU-7, "Components" for tightening torque. Assembly in the reverse order of disassembly.
NOTE:

Refer to component parts location and do not reuse non-reusable parts.

Make sure piston rod on shock absorber is not damaged when attaching components to shock
absorber.

SUSPENSION ARM
RSU-11
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RSU
Revision: 2004 November 2004 FX35/FX45
SUSPENSION ARMPFP:55501
Removal and InstallationAES000MP
REMOVAL
1. Remove tire with power tool.
2. Remove stabilizer connecting rod mounting bracket from suspension arm with power tool.
3. Remove drive shaft from vehicle. (VK45DE models) Refer to RAX-9, "
Removal and Installation" .
4. Remove cotter pin of suspension arm ball joint, and loosen nut.
5. Use a ball joint remover (suitable tool) to remove suspension arm from axle. Be careful not to damage ball
joint boot.
CAUTION:
Tighten temporarily mounting nut to prevent damage to threads and to prevent ball joint remover
(suitable tool) from coming off.
6. Remove fixing nuts and bolts between suspension arm and rear suspension member with power tool.
7. Remove suspension arm from vehicle.
INSPECTION AFTER REMOVAL
Visual Inspection

Check suspension arm and bushing for deformation, cracks, or damage. If any non-standard condition is
found, replace it.

Check boot of ball joint for cracks, or damage, and also for grease leakage.
Ball Joint Inspection
Manually move ball stud to confirm it moves smoothly with no binding.
Swing Torque Inspection
NOTE:
Before measuring, move ball joint at least ten times by hand to check for smooth movement.

Hook a spring scale at cotter pin mounting hole. Confirm spring
scale measurement value is within the specifications when ball
stud begins moving.

If it is outside the specified range, replace suspension arm
assembly.
Rotating Torque Inspection

Attach mounting nut to ball stud. Make sure rotating torque is
within the specifications with a preload gauge (SST).

If it is outside the specified range, replace suspension arm
assembly.
Axial End Play Inspection

Move tip of ball joint in axial direction to check for looseness.

If it is outside the specified range, replace suspension arm assembly.Swing torque:
0.5 − 3.4 N·m (0.06 − 0.34 kg-m, 5 − 30 in-lb)
Measured value of spring scale:
9.7 − 66.0 N (0.99 − 6.7 kg, 2.18 − 14.8 lb)
SDIA1143E
Rotating torque:
0.5 − 3.4 N·m (0.06 − 0.34 kg-m, 5 - 30 in-lb)
SDIA1150E
Axial end play : 0 mm (0 in)

RSU-12
SUSPENSION ARM
Revision: 2004 November 2004 FX35/FX45
INSTALLATION

Refer to RSU-7, "Components" for tightening torque. Install in the reverse order of removal.
NOTE:
Refer to component parts location and do not reuse non-reusable parts.

Perform final tightening of rear suspension member installation position (rubber bushing) under unladen
conditions with tires on level ground. Check wheel alignment. Refer to RSU-5, "
Wheel Alignment Inspec-
tion" .

After adjusting wheel alignment, adjust neutral position of steering angle sensor. Refer to BRC-6, "Adjust-
ment of Steering Angle Sensor Neutral Position" .

RADIUS ROD
RSU-13
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RSU
Revision: 2004 November 2004 FX35/FX45
RADIUS RODPFP:55110
Removal and InstallationAES000MQ
REMOVAL
1. Remove tire with power tool.
2. Set jack under rear lower link.
3. Remove fixing bolt and nut in axle side of radius rod.
4. Remove fixing bolt in rear suspension member side of radius rod with power tool, then remove radius rod
from vehicle.
INSPECTION AFTER REMOVAL
Check radius rod and bushing for any deformation, cracks, or damage. Replace if necessary.
INSTALLATION

Refer to RSU-7, "Components" for tightening torque. Install in the reverse order of removal.
NOTE:
Refer to component parts location and do not reuse non-reusable parts.

Perform final tightening of rear suspension member and axle installation position (rubber bushing) under
unladen conditions with tires on level ground. Check wheel alignment. Refer to RSU-5, "
Wheel Alignment
Inspection" .

After adjusting wheel alignment, adjust neutral position of steering angle sensor. Refer to BRC-6, "Adjust-
ment of Steering Angle Sensor Neutral Position" .

RSU-14
FRONT LOWER LINK
Revision: 2004 November 2004 FX35/FX45
FRONT LOWER LINKPFP:55110
Removal and InstallationAES000MR
REMOVAL
1. Remove tire with power tool.
2. Set jack under rear lower link.
3. Remove front lower link protector.
4. Remove shock absorber assembly from vehicle. Refer to RSU-9, "
Removal and Installation" .
5. Remove fixing nut and bolt between front lower link and axle with power tool.
6. Remove fixing nut and bolt between front lower link and rear suspension member with power tool.
7. Remove front lower link from vehicle.
INSPECTION AFTER REMOVAL
Check front lower link and bushing for any deformation, crack, or damage. Replace if necessary.
INSTALLATION

Refer to RSU-7, "Components" for tightening torque. Install in the reverse order of removal.
NOTE:
Refer to component parts location and do not reuse non-reusable parts.

Perform final tightening of rear suspension member and axle installation position (rubber bushing) under
unladen conditions with tires on level ground. Check wheel alignment. Refer to RSU-5, "
Wheel Alignment
Inspection" .

After adjusting wheel alignment, adjust neutral position of steering angle sensor. Refer to BRC-6, "Adjust-
ment of Steering Angle Sensor Neutral Position" .

REAR LOWER LINK & COIL SPRING
RSU-15
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RSU
Revision: 2004 November 2004 FX35/FX45
REAR LOWER LINK & COIL SPRINGPFP:551B0
Removal and InstallationAES000MS
REMOVAL
1. Remove tire with power tool.
2. Set jack under rear lower link.
3. Loosen fixing bolt and nut of rear lower link in side of suspension member, and then remove fixing bolt
and nut in side of axle with power tool.
4. Slowly lower jack, then remove upper seat, coil spring and rubber sheet from rear lower link.
5. Remove fixing bolt and nut in side of rear suspension member to remove rear lower link with power tool.
INSPECTION AFTER REMOVAL
Check rear lower link, bushing and coil spring for deformation, cracks, and damage. Replace rear lower link
and coil spring if necessary.
INSTALLATION

Refer to RSU-7, "Components" for tightening torque. Install in the reverse order of removal.
NOTE:
Refer to component parts location and do not reuse non-reusable parts.

Check that upper seat is attached as shown in the figure.
NOTE:
Insert bracket into upper seat with setting three tabs of upper
seat to the projecting part of bracket beforehand as shown in the
figure.

Match up rubber seat indentions and rear lower link grooves and
attach.
NOTE:
Make sure spring is not upside down. The top and bottom are
indicated by paint color.

Perform final tightening of rear suspension member and axle
installation position (rubber bushing) under unladen conditions
with tires on level ground. Check wheel alignment. Refer to
RSU-5, "
Wheel Alignment Inspection" .

After adjusting wheel alignment, adjust neutral position of steer-
ing angle sensor. Refer to BRC-6, "
Adjustment of Steering Angle
Sensor Neutral Position" .
SEIA0333E