Cylinder INFINITI FX35 2004 Service Manual

PS-24
POWER STEERING GEAR AND LINKAGE
Revision: 2004 November 2004 FX35/FX45
CAUTION:
When removing boots, be careful not to damage inner socket and gear housing assembly. If they
are damaged, change them to avoid oil leaks.
9. Drill out the clinching part of cylinder outer rim with a 3 mm (0.12
in) drill in 1.5 mm (0.059 in) depth.
10. Remove end cover assembly with a 45 mm (1.77 in) open head
(suitable tool).
CAUTION:
Be careful not to damage rack. If it is damaged, replace
rack. Otherwise, oil leaks may result.
11. Pull rack assembly with rack oil seal out of gear housing assem-
bly.
CAUTION:
Be careful not to damage cylinder. If it is damaged, replace
gear housing assembly. Otherwise, oil leaks may result.
12. Heat rack Teflon ring to approximately. 40°C (104°F) with a
dryer, then remove it and O-ring from rack.
CAUTION:
Be careful not to damage rack. If it is damaged, change to a
new one to avoid oil leaks.
13. Use a taped 29 mm (1.14 in) socket and an extension bar.
Remove rack oil seal from gear housing assembly.
CAUTION:
Be careful not to damage gear housing assembly and cylin-
der inner wall. If it is damaged, gear housing assembly
must be replaced. Otherwise, oil leaks will result.
STC0013D
SST081B
SGIA0151E
SGIA0179E

PS-26
POWER STEERING GEAR AND LINKAGE
Revision: 2004 November 2004 FX35/FX45
Axial End Play

Apply load of 490 N (50 kg, 110 lb) to ball stud axially. Use a dial
gauge to measure the amount of the movement that the stud
makes. Check if the reading is within the specified below. If the
value is outside the standard, replace outer and inner sockets.
ASSEMBLY
1. Apply Genuine Nissan PSF or equivalent to O-ring. Put an O-ring into rack Teflon ring.
NOTE:
Do not reuse O-ring.
2. Heat rack Teflon ring to approximately 40°C (104°F) with a
dryer. Assemble it to mounting groove of rack.
NOTE:
Do not reuse rack Teflon ring.
3. To fit rack Teflon ring on rack, use rack Teflon ring installation
tool (SST) from tooth side. Compress rim of ring with the tool.
4. Apply Multi-purpose grease to rack oil seal. Insert rack oil seal,
then insert rack assembly to gear housing assembly.
NOTE:
Do not reuse rack oil seal.
CAUTION:

When inserting rack assembly, do not damage retainer
sliding part. If it is damaged, replace gear housing
assembly.

When inserting rack assembly, do not damage cylinder
inner wall. If it is damaged, it may cause oil leaks. Replace gear housing assembly.

Attach rack oil seal. Both inner lip and outer lip should
face each other.
Outer socket 0.5 mm (0.020 in) or less
Inner socket 0.2 mm (0.008 in) or less
SGIA0057E
SGIA0153E
SGIA0154E
SGIA0205E

POWER STEERING GEAR AND LINKAGE
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Revision: 2004 November 2004 FX35/FX45
a. To avoid damaging inner rack oil seal, wrap an OHP sheet
[approximately. 70 mm (2.76 in) × 100 mm (3.94 in) around rack
tooth. Place oil seal on sheet. Then, pull oil seal along with OHP
sheet until they pass the toothed section of rack, then remove it.
b. Insert rack oil seal (inner) to piston (rack Teflon ring) position
and push retainer to adjust screw side with fingers lightly, and
then make rack move in gear housing assembly, install rack oil
seal (inner) to fit with gear housing assembly.
c. When installing outer rack oil seal, cover the end of rack with an
OHP sheet [70 mm (2.76 in) × 100 mm (3.94 in)]. It will avoid
damaging rack oil seal. Then place oil seal on sheet. Pull rack oil
seal along with OHP sheet until they pass rack end. Then
remove OHP sheet.
d. Install end cover assembly to rack, move it to gear housing
assembly.
5. Using a 45 mm (1.77 in) open head (suitable tool), tighten end
cover assembly at the specified torque.
CAUTION:
Do not damage rack surface. If it is damaged, it may cause
oil leaks. Replace rack assembly.
6. After tightening end cover assembly, caulk cylinder at one point
as shown in the figure using a punch. This will prevent end cover
from getting loose.
7. Install sub-gear assembly to gear housing assembly.
CAUTION:
In order to protect oil seal from any damage, insert sub-
gear assembly out straightly.
8. Apply Genuine Nissan PSF or equivalent to O-ring. Install O-ring
to rear cover.
NOTE:
Do not reuse O-ring.
SGIA0155E
SGIA0548E
SGIA0157E
SST081B
SGIA0158E

POWER STEERING GEAR AND LINKAGE
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Revision: 2004 November 2004 FX35/FX45
18. Install large-diameter side of boot to gear housing assembly.
19. Install small-diameter side of boot to the mounting groove of
inner socket boot.
20. Install boot clamp to the small-diameter side of boot.
21. Install boot clamp to the large-diameter side of boot.
NOTE:
Do not reuse boot clamp.
a. Tighten large-diameter side of RH/LH boot with boot clamp
(stainless wire).
b. After wrapping clamp around boot groove for two turns, insert
screwdriver in loop on both ends of wire. Twist 4 to 4.5 turns
while pulling with a force of approx. 98 N (10 kg, 22.1 lb).
c. Twist boot clamp as shown in the figure, pay attention to rela-
tionship between winding and twisting directions.
22. Install cylinder tubes to gear housing assembly.
23. Install lock nut and outer socket to inner socket.Amount of vertical movement with rack Less than 0.265 mm (0.010 in)
Measuring pointAxial direction of rack 5 mm (0.197 in) away from
end of gear housing
Radius direction of rack Shaft direction of adjust-
ing screw
SGIA0550E
Wire length “L” : 390 mm (15.35 in)
SGIA0163E
SGIA0164E
SGIA0544E

STARTING SYSTEM
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Revision: 2004 November 2004 FX35/FX45
Removal and Installation AKS00BQ1
VK45DE ENGINE MODELS
Removal
1. Disconnect negative battery cable.
2. Remove engine front and rear undercover, using power tools.
3. Disconnect S connector.
4. Remove B terminal nut.
5. Remove starter motor mounting bolts.
6. Loosen A/T fluid cooler tube clip bolts. Refer to AT- 2 6 6 ,
"TRANSMISSION ASSEMBLY" in “AUTOMATIC TRANSMIS-
SION (A/T)” section.
7. Remove starter motor to the direction of under side the vehicle.
Installation
Install in the reverse order of removal.
CAUTION:
Be sure to tighten B terminal nut carefully.
1. Starter motor 2. Starter motor mounting bolt 3. B terminal harness
4. B terminal nut 5. S connector 6. Cylinder block
PKIA2809E
PKIA2810E

AUTOMATIC DRIVE POSITIONER
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Revision: 2004 November 2004 FX35/FX45
AUTOMATIC DRIVE POSITIONERPFP:28491
System Description AIS002XB

The system automatically moves the driver seat to facilitate entry/exit to/from the vehicle. The automatic
driver positioner control unit can also store the optimum driving positions (driver seat, pedal position and
door mirror position) for 2 people. If the driver is changes, one-touch operation allows changing to the
other driving position.

The settings (ON/OFF) of the automatic sliding seat (Entry/Exiting operation) at entry/exit can be changed
as desired, using the display unit in the center of the instrument panel. The set content is transmitted by
CAN communication, from display unit (without NAVI) or display control unit (with NAVI) to driver seat con-
trol unit.

Using CONSULT-II, the seat slide amount at entry/exit setting can be changed.
MANUAL OPERATION
The driving position [seat position, steering wheel position (tilt, telescopic) and door mirror position] can be
adjusted with the power seat switch or ADP steering switch or door mirror remote control switch.
NOTE:

The seat can be manually operated with the ignition switch OFF.

The door mirrors can be manually operated with the ignition switch turned ACC or ON.
A U T O M AT I C O P E R AT I O N
NOTE:

Disconnecting the battery erases the stored memory.

After connecting the battery, insert the key into the ignition cylinder and turn the driver door switch ON (open)→OFF (close)→ON
(open), the Entry/ Exiting operation becomes possible.

After exiting operation is carried out, return operation can be operated.
NOTE:
During automatic operation, if the ignition switch is turned ON→START, the automatic operation is suspended. When the ignition switch
returns to ON, it resumes.
MEMORY STORING AND KEY FOB INTERLOCK STORING

Store the 2 driving positions and shifts to the stored driving position with the memory switch.
Function Description
Memory switch operation The seat, steering and door mirror move to the stored driving position by pushing
memory switch (1 or 2).
Entry/Exiting functionExiting operation At exit, the seat moves backward and steering wheel moves forward/upward.
Entry operationAt entry, the seat and steering wheel returns from the exiting position to the previous
driving position.
Key fob interlock operationPerform memory operation, exiting operation and entry operation by pressing key fob
unlock button.
Auto operation temporary stop
conditions.When ignition switch turned to START during memory switch operation and return opera-
tion, memory switch operation and entry operation is stopped.
Auto operation stop conditions.

When the vehicle speed becomes 7 km/h (4 MPH) or higher.

When the setting switch, memory switch 1, or 2 are pressed.

When A/T selector lever is in any position other than P.

When the door mirror remote control switch is operated (when ignition switch turned to
ON or ACC).

When power seat switch turned ON.

When ADP steering switch turned ON (telescopic operation or tilt operation).

When door mirror operates (only memory switch operation).

When driver seat sliding Entry/Exiting setting is OFF (only entry/exiting operation).

When steering wheel tilt and telescopic Entry/Exiting setting is OFF (only entry/exiting
operation).

When the tilt and telescopic sensor malfunction is detected.

SE-30
AUTOMATIC DRIVE POSITIONER
Revision: 2004 November 2004 FX35/FX45
Terminals and Reference Values for BCMAIS002XG
Terminals and Reference Values for Automatic Drive Positioner Control UnitAIS002XH
TERMINAL WIRE
COLORITEM CONDITIONVOLTAGE (V)
(Approx.)
11 LG/R ACC power supply Ignition switch ACC Battery voltage
37 B/W Key switch signalKey switch ON (key is inserted in
ignition key cylinder)Battery voltage
Key switch OFF (key is removed
from ignition key cylinder)0
38 W/L Ignition power supply Ignition switch ON Battery voltage
39 L CAN-H — —
40 R CAN-L — —
42 L/R Battery power supply (fuse) Ignition switch OFF Battery voltage
49 B Ground (signal) Ignition switch ON 0
52 B Ground (power) Ignition switch ON 0
55 GBattery power supply (Fusible
link)Ignition switch OFF Battery voltage
62 W Front door switch (driver side) ON (Open) → OFF (Closed) 0 → Battery voltage
TERMI-
NALWIRE
COLORITEM CONDITIONVOLTAGE (V)
(Approx.)
1 LG/R Tilt switch UP signalTilt switch turned to upward 0
Tilt switch neutral position 5
2 G/W Changeover switch RH signalWhen changeover switch in RH posi-
tion0
When changeover switch in neutral
position5
3 GY Mirror switch UP signalWhen mirror switch in turned to
upward position0
When mirror switch in neutral position 5
4 Y Mirror switch LEFT signalWhen mirror switch in turned to left-
ward position0
When mirror switch in neutral position 5
5ORPassenger side mirror sensor
(vertical) signalWhen passenger side mirror motor is
UP or DOWN operationChanges between 3 (close to perk)
1 (close to valley)
6P/LDriver side mirror sensor (verti-
cal) signalWhen driver side mirror motor is UP
or DOWN operationChanges between 3 (close to perk)
1 (close to valley)
7 Y/R Tilt sensor inputTilt position, top 1.82
Tilt position, bottom 4.44
10 B UART LINE (TX) Memory switch 1 or 2 operated
11 BR Telescopic switch forward signalTelescoping switch turned to forward 0
Telescoping switch neutral position 5
PIIA4813E

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AUTOMATIC DRIVE POSITIONER
Revision: 2004 November 2004 FX35/FX45
Detention Switch (P Range Switch) Circuit CheckAIS002XW
1. CHECK FUNCTION
With CONSULT-II
Make sure when the A/T selector lever is in P position, “P POSITION
SW” on the DATA MONITOR becomes ON.
Without CONSULT-II
1. Turn ignition switch OFF.
2. Check voltage between drive seat control unit conductor and
ground.
OK or NG
OK >> Detention switch circuit is OK.
NG >> GO TO 2.
2. CHECK DETENTION SWITCH POWER SUPPLY CIRCUIT HARNESS
1. Key is removed form ignition key cylinder.
2. Disconnect driver seat control unit connector and A/T device
(detention switch) connector.
3. Check continuity between driver seat control unit connector
B152 terminal 17 (PU) and A/T device (detention switch) con-
nector M67 terminal 3 (R/Y).
4. Check continuity between driver seat control unit connector
B152 terminal 17 (PU) and ground.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace harness between driver seat control unit and A/T device (detention switch).
Monitor item
[OPERATION or UNIT]Contents
P POSITION SW“ON/
OFF”The selector lever position “P position (ON)/other than
P position (OFF)” judged from the detente switch sig-
nal is displayed.
PIIA6950E
ConnectorTerminals
(Wire color)
ConditionVoltage (V)
(Approx.)
(+) (–)
B152 17 (PU) GroundSelector lever other than P
position.Battery voltage
Selector lever sifted to P
position.0
PIIA6702E
17 (PU) – 3 (R/Y) : Continuity should exist.
17 (PU) – Ground : Continuity should not exist.
PIIA6701E

SE-84
AUTOMATIC DRIVE POSITIONER
Revision: 2004 November 2004 FX35/FX45
2. CHECK KEY SWITCH AND KEY LOCK SOLENOID POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect key switch connector and key lock solenoid connec-
tor.
3. Check voltage between key switch and key lock solenoid con-
nector M22 terminal 3 (L/R) and ground.
OK or NG
OK >> GO TO 3.
NG >> Check harness between key switch and key lock sole-
noid and fuse.
3. CHECK KEY SWITCH
Check continuity between key switch as follows.
OK or NG
OK >> GO TO 4.
NG >> Replace detention switch.
4. CHECK HARNESS CONTINUITY
1. Disconnect key switch and ignition knob switch connector and
BCM connector.
2. Check continuity between key switch and ignition knob switch
connector M22 terminal 4 (B/W) and BCM connector M3 termi-
nal 37 (B/W).
3. Check continuity between key switch and ignition knob switch
connector M22 terminal 4 (B/W) and ground.
OK or NG
OK >> Key switch and ignition knob switch circuit is OK.
NG >> Repair or replace harness between key switch and ignition knob switch and BCM.3 (L/R) – Ground : Battery voltage.
PIIA5093E
Terminals Condition Continuity
3 – 4Key is inserted in ignition key cylinder. Yes
Key is removed from ignition key cylinder. No
PIIA6140E
4 (B/W) – 37 (B/W) : Continuity should exist.
4 (B/W) – Ground : Continuity should not exist.
PIIA5095E

AUTOMATIC DRIVE POSITIONER
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Revision: 2004 November 2004 FX35/FX45
Key Switch Circuit Check (Without Intelligent Key)AIS003G1
1. CHECK KEY SWITCH
With CONSULT-II
Touch "BCM". With “IGN KEY SW” on the DATA MONITOR, Check
ON/OFF operation.
*:Refer to BL-40, "Data Monitor" .
Without CONSULT-II
GO TO 2.
OK or NG
OK >> Key switch circuit is OK.
NG >> GO TO 2.
2. CHECK KEY SWITCH AND KEY LOCK SOLENOID POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect key switch connector.
3. Check voltage between key switch connector M23 terminal 2 (L/
R) and ground.
OK or NG
OK >> GO TO 3.
NG >> Check harness between key switch and fuse.
3. CHECK KEY SWITCH
Check continuity between key switch as follows.
OK or NG
OK >> GO TO 4.
NG >> Replace key switch.
Monitor item [OPERA-
TION or UNIT]Contents
IGN KEY SW
*“ON/
OFF”Key inserted (ON)/key removed (OFF) status judged
from the key-in detection switch is displayed.
PIIA0298E
2 (L/R) – Ground : Battery voltage.
PIIA5092E
Terminals Condition Continuity
1 – 2Key is inserted in ignition key cylinder. Yes
Key is removed from ignition key cylinder. No
PIIA6141E