starter INFINITI FX35 2004 Workshop Manual

PG-22
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
Revision: 2004 November 2004 FX35/FX45
DATA MONITOR
Operation Procedure
1. Touch “DATA MONITOR” on “SELECT MONITOR ITEM ” screen.
2. Touch “ALL SIGNALS”, “MAIN SIGNALS” or “SELECTION FROM MENU” on the “DATA MONITOR”
screen.
3. Touch “START”.
4. Touch the required monitoring item on “SELECTION FROM MENU”. In “ALL SIGNALS”, all items are
monitored. In “MAIN SIGNALS”, predetermined items are monitored.
5. Touch “RECORD” while monitoring to record the status of the item being monitored. To stop recording,
touch “STOP”.
All Signals, Main Signals, Selection From Menu
NOTE:

Perform monitoring of IPDM E/R data with the ignition switch ON. When the ignition switch is at ACC, the
display may not be correct.

The vehicle without the Intelligent Key system displays only ON without change.

The cornering lamp items are displayed, but they cannot be monitored.
ACTIVE TEST
Operation Procedure
1. Touch “ACTIVE TEST” on “SELECT DIAG MODE” screen.
ALL SIGNALS All items will be monitored.
MAIN SIGNALS Monitor the predetermined item.
SELECTION FROM MENU Select any item for monitoring.
Item nameCONSULT-II screen
displayDisplay or unitMonitor item selection
Description
ALL
SIGNALSMAIN
SIGNALSSELEC-
TION
FROM
MENU
Motor fan request MOTOR FAN REQ 1/2/3/4×××Signal status input from ECM
Compressor request AC COMP REQ ON/OFF×××Signal status input from ECM
Tail & clear request TAIL&CLR REQ ON/OFF×××Signal status input from BCM
H/L LO request HL LO REQ ON/OFF×××Signal status input from BCM
H/L HI request HL HI REQ ON/OFF×××Signal status input from BCM
FR fog request FR FOG REQ ON/OFF×××Signal status input from BCM
FR wiper request FR WIP REQ STOP/1LO/LO/HI×××Signal status input from BCM
Wiper auto stop WIP AUTO STOP ACT P/STOP P×××Output status of IPDM E/R
Wiper protection WIP PROT OFF/LS/HS/Block×××Control status of IPDM E/R
Starter request ST RLY REQ ON/OFF××
Status of input signal
NOTE
Ignition relay status IGN RLY ON/OFF×××Ignition relay status monitored
with IPDM E/R
Rear window defog-
ger requestRR DEF REQ ON/OFF×××Signal status input from BCM
Oil pressure switch OIL P SW OPEN/CLOSE××Signal status input in IPDM E/R
Hood switch HOOD SW ON/OFF××Input signal status
Theft warning horn
requestTHFT HRN REQ ON/OFF××Signal status input from BCM
Horn chirp HORN CHIRP ON/OFF××Output status of IPDM E/R
Cornering lamp
request
NOTECRNRNG LMP REQ OFF/LEFT/RIGHT××Signal status input from BCM

SC-1
STARTING & CHARGING SYSTEM
K ELECTRICAL
CONTENTS
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SECTION SC
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Revision: 2004 November 2004 FX35/FX45
STARTING & CHARGING SYSTEM
PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
Wiring Diagrams and Trouble Diagnosis .................. 2
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 3
BATTERY .................................................................... 4
How to Handle Battery ............................................. 4
METHODS OF PREVENTING OVER-DIS-
CHARGE ............................................................... 4
CHECKING ELECTROLYTE LEVEL .................... 5
SPECIFIC GRAVITY CHECK ............................... 5
CHARGING THE BATTERY ................................. 6
Trouble Diagnosis with Battery/Starting/Charging
System Tester .......................................................... 6
DIAGNOSTIC RESULT ITEM CHART .................. 8
Removal and Installation .......................................... 9
REMOVAL ............................................................. 9
INSTALLATION ..................................................... 9
STARTING SYSTEM ................................................ 10
System Description ................................................ 10
Wiring Diagram — START — .................................. 11
VK45DE ENGINE MODELS ................................ 11
VQ35DE ENGINE MODELS ............................... 12
Trouble Diagnosis with Battery/Starting/Charging
System Tester ........................................................ 13
DIAGNOSTIC RESULT ITEM CHART ................ 13
WORK FLOW ...................................................... 14
DIAGNOSTIC PROCEDURE 1 ........................... 15
DIAGNOSTIC PROCEDURE 2 ........................... 16
MINIMUM SPECIFICATION OF CRANKING VOLTAGE REFERENCING COOLANT TEM-
PERATURE ......................................................... 16
Removal and Installation ........................................ 17
VK45DE ENGINE MODELS ................................ 17
VQ35DE ENGINE MODELS (2WD) .................... 18
VQ35DE ENGINE MODELS (AWD) .................... 19
Disassembly and Assembly .................................... 20
Inspection After Disassembly ................................. 22
PINION/CLUTCH CHECK ................................... 22
CHARGING SYSTEM ............................................... 23
System Description ................................................. 23
Wiring Diagram — CHARGE — ............................. 24
VK45DE ENGINE MODELS ................................ 24
VQ35DE ENGINE MODELS ............................... 25
Trouble Diagnosis with Battery/Starting/Charging
System Tester ......................................................... 26
DIAGNOSTIC RESULT ITEM CHART ................ 27
WORK FLOW ...................................................... 28
DIAGNOSTIC PROCEDURE 1 ........................... 29
DIAGNOSTIC PROCEDURE 2 ........................... 30
DIAGNOSTIC PROCEDURE 3 ........................... 31
DIAGNOSTIC PROCEDURE 4 ........................... 32
DIAGNOSTIC PROCEDURE 5 ........................... 33
MALFUNCTION INDICATOR .............................. 33
Removal and Installation ........................................ 34
VK45DE ENGINE MODELS ................................ 34
VQ35DE ENGINE MODELS ............................... 35
Disassembly and Assembly .................................... 37
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 39
Battery .................................................................... 39
Starter ..................................................................... 39
Alternator ................................................................ 39

SC-6
BATTERY
Revision: 2004 November 2004 FX35/FX45
CHARGING THE BATTERY
CAUTION:

Do not “quick charge” a fully discharged battery.

Keep the battery away from open flame while it is being charged.

When connecting the charger, connect the leads first, then turn on the charger. Do not turn on the
charger first, as this may cause a spark.

If battery electrolyte temperature rises above 55°C (131°F), stop charging. Always charge battery
at a temperature below 55°C (131°F).
Charging Rates
Do not charge at more than 50 ampere rate.
NOTE:
The ammeter reading on your battery charger will automatically decrease as the battery charges. This indi-
cates that the voltage of the battery is increasing normally as the state of charge improves. The charging amps
indicated above refer to initial charge rate.

If, after charging, the specific gravity of any two cells varies more than 0.050, the battery should be
replaced.
Trouble Diagnosis with Battery/Starting/Charging System TesterAKS0079A
CAUTION:
When working with batteries, always wear appropriate eye protection.
NOTE:

To ensure a complete and thorough diagnosis, the battery, starter and alternator test segments must be
done as a set from start to finish.

If battery surface charge is detected while testing, the tester will prompt you to turn on the headlamps to
remove the surface charge.

If necessary, the tester will prompt you to determine if the battery temperature is above or below 0°C
(32°F). Choose the appropriate selection by pressing the up or down arrow button, then press “ENTER” to
make the selection.
16 (60)−0.008
10 (50)−0.012
4 (40)−0.016
−1 (30)−0.020
−7 (20)−0.024
−12 (10)−0.028
−18 (0)−0.032
Corrected specific gravity Approximate charge condition
1.260 - 1.280 Fully charged
1.230 - 1.250 3/4 charged
1.200 - 1.220 1/2 charged
1.170 - 1.190 1/4 charged
1.140 - 1.160 Almost discharged
1.110 - 1.130 Completely discharged Battery electrolyte temperature °C (°F) Add to specific gravity reading
Amp Time
50 1 hour
25 2 hours
10 5 hours
5 10 hours

SC-10
STARTING SYSTEM
Revision: 2004 November 2004 FX35/FX45
STARTING SYSTEMPFP:23300
System Description AKS0079C
Power is supplied at all times:

through 40A fusible link (letter F, located in the fuse and fusible link box)

to ignition switch terminal 1

through 15A fuse (No. 78, located in the IPDM E/R)

to CPU of IPDM E/R

through 10A fuse (No. 71, located in the IPDM E/R)

to CPU of IPDM E/R.
When the selector lever in the P or N position, power is supplied:

from TCM, and through A/T assembly terminal 9

to IPDM E/R terminal 53.
Ground is supplied:

to IPDM E/R terminals 38, 50 and 60

from body grounds E21, E50 and E51.
With the ignition switch in the START position, and provided that the IPDM E/R receives a starter relay ON sig-
nal from the CAN lines, the IPDM E/R is energized and power is supplied:

from ignition switch terminal 5

to IPDM E/R terminal 4 and

through IPDM E/R terminal 3

to starter motor terminal 1.
The starter motor plunger closes and provides a closed circuit between the battery and starter motor. The
starter motor is grounded to the engine block. With power and ground supplied, cranking occurs and the
engine starts.

STARTING SYSTEM
SC-13
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Revision: 2004 November 2004 FX35/FX45
Trouble Diagnosis with Battery/Starting/Charging System TesterAKS0079E
NOTE:
To ensure a complete and thorough diagnosis, the battery, starter and alternator test segments must be done
as a set from start to finish.
1. Turn off all loads on the vehicle electrical system.
2. Perform battery test with Battery/Starting/Charging system
tester. Refer to SC-6, "
Trouble Diagnosis with Battery/Starting/
Charging System Tester" .
3. Press “ENTER” to begin the starting system test.
4. Start the engine.
5. Diagnosis result is displayed on the tester. Refer to SC-13,
"DIAGNOSTIC RESULT ITEM CHART" .
NOTE:

If the starter performs normally but the engine does not start,
perform engine diagnosis.

For intermittent “NO CRANK” or “NO STARTER OPERA-
TION” incidents, refer to SC-16, "
DIAGNOSTIC PROCE-
DURE 2" .
DIAGNOSTIC RESULT ITEM CHART
SEL408X
SEL409X
SEL410X
Diagnostic item Service procedure
CRANKING VOLTAGE NORMAL Go to SC-14, "
WORK FLOW" .
CRANKING VOLTAGE LOW Go to SC-14, "
WORK FLOW" .
CHARGE BATTERYPerform the slow battery charging procedure. (Initial rate of charge is 10A for 12 hours.) Per-
form battery test again with Battery/Starting/Charging system tester. Refer toSC-6, "
Trouble
Diagnosis with Battery/Starting/Charging System Tester" .
REPLACE BATTERYBefore replacing battery, clean the battery cable clamps and battery posts. Perform battery
test again with Battery/Starting/Charging system tester. Refer to SC-6, "
Trouble Diagnosis
with Battery/Starting/Charging System Tester" . If second test result is “REPLACE BAT-
TERY”, then do so. Perform battery test again to confirm repair.

STARTING SYSTEM
SC-15
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Revision: 2004 November 2004 FX35/FX45
DIAGNOSTIC PROCEDURE 1
Check “B” Terminal Circuit
1. CHECK POWER SUPPLY FOR STARTER MOTOR “B” TERMINAL
1. Remove fuel pump fuse.
2. Crank or start the engine (where possible) until the fuel pressure is released.
3. Turn ignition switch OFF.
4. Make sure that the starter motor B terminal E313 terminal 2 (B)
*1 or (B/R)*2 connection is clean and tight.
5. Check voltage between starter motor B terminal E313 terminal 2
(B)
*1 or (B/R)*2 and ground using a digital circuit tester.
NOTE:
*1: VK45DE, *2: VQ35DE
OK or NG
OK >> GO TO 2.
NG >> Check harness between the battery and the starter
motor for open circuit.
2. CHECK BATTERY HARNESS CONNECTION (VOLTAGE DROP TEST)
Check voltage between starter motor B terminal E313 terminal 2
(B)
*1 or (B/R)*2 and battery positive terminal using a digital circuit
tester.
NOTE:
*1: VK45DE, *2: VQ35DE
OK or NG
OK >> GO TO 3.
NG >> Check harness between the battery and the starter
motor for poor continuity.
3. CHECK STARTER MOTOR GROUND CIRCUIT (VOLTAGE DROP TEST)
1. Turn ignition switch OFF.
2. Check voltage between starter motor case and battery negative
terminal using a digital circuit tester.
OK or NG
OK >> Starter motor “B” terminal circuit is OK. Further inspec-
tion necessary. Refer to SC-14, "
WORK FLOW" .
NG >> Check the starter motor case and ground for poor conti-
nuity. Battery voltage should exist.
PKIA2842E
When the ignition switch is in START position,
Voltage: Less than 0.5V
PKIA2370E
When the ignition switch is in START position,
Voltage: Less than 0.2V
PKIA2943E

SC-16
STARTING SYSTEM
Revision: 2004 November 2004 FX35/FX45
DIAGNOSTIC PROCEDURE 2
Check “S” Connector Circuit
1. CHECK POWER SUPPLY FOR STARTER MOTOR “S” CONNECTOR
1. Remove fuel pump fuse.
2. Crank or start the engine (where possible) until the fuel pressure is released.
3. Turn ignition switch OFF.
4. Disconnect starter motor S connector.
5. Check voltage between starter motor harness connector E312
*1
or F33*2 terminal 1 (B) and ground using a digital circuit tester.
NOTE:
*1: VK45DE, *2: VQ35DE
OK or NG
OK >> GO TO 2.
NG >> Check the following.

40A fusible link (letter F , located in fuse and fusible
link box)

Ignition switch

Starter relay [within the IPDM E/R (intelligent power distribution module engine room)].

Harness for open or short
2. CHECK “S” TERMINAL CONNECTION (VOLTAGE DROP TEST)
1. Turn ignition switch OFF.
2. Connect starter motor S connector.
3. Check voltage between starter motor harness connector E312
*1
or F33*2 terminal 1 (B) and battery positive terminal using a dig-
ital circuit tester.
NOTE:
*1: VK45DE, *2: VQ35DE
OK or NG
OK >> Starter motor “S” connector circuit is OK. Further inspec-
tion necessary. Refer to SC-14, "
WORK FLOW" .
NG >> Check harness between the battery and the starter motor “S” connector for poor continuity.
MINIMUM SPECIFICATION OF CRANKING VOLTAGE REFERENCING COOLANT TEMPERA-
TURE
When the ignition switch is in START position,
Battery voltage should exist.
PKIA2807E
When the ignition switch is in START position,
Voltage: Less than 1V
PKIA2808E
Engine coolant temperature Voltage V
−30°C to −20°C (−22°F to −4°F) 8.4
−19°C to −10°C (−2°F to 14°F) 8.9
−9°C to 0°C (16°F to 32°F) 9.3
More than 1°C (More than 34°F) 9.7

STARTING SYSTEM
SC-17
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Revision: 2004 November 2004 FX35/FX45
Removal and Installation AKS00BQ1
VK45DE ENGINE MODELS
Removal
1. Disconnect negative battery cable.
2. Remove engine front and rear undercover, using power tools.
3. Disconnect S connector.
4. Remove B terminal nut.
5. Remove starter motor mounting bolts.
6. Loosen A/T fluid cooler tube clip bolts. Refer to AT- 2 6 6 ,
"TRANSMISSION ASSEMBLY" in “AUTOMATIC TRANSMIS-
SION (A/T)” section.
7. Remove starter motor to the direction of under side the vehicle.
Installation
Install in the reverse order of removal.
CAUTION:
Be sure to tighten B terminal nut carefully.
1. Starter motor 2. Starter motor mounting bolt 3. B terminal harness
4. B terminal nut 5. S connector 6. Cylinder block
PKIA2809E
PKIA2810E

SC-18
STARTING SYSTEM
Revision: 2004 November 2004 FX35/FX45
VQ35DE ENGINE MODELS (2WD)
Removal
1. Disconnect negative battery cable.
2. Remove engine rear undercover, using power tools.
3. Disconnect S connector.
4. Remove B terminal nut.
5. Remove starter motor mounting bolts and harness clip bracket,
using power tools.
6. Remove starter motor to the direction of under side the vehicle.
Installation
Install in the reverse order of removal.
CAUTION:
Be sure to tighten B terminal nut carefully.
1. Starter motor mounting bolt 2. Harness clip bracket 3. S connector
4. B terminal nut 5. B terminal harness 6. Starter motor
7. Oil pan
PKIA3127E
PKIA2812E

STARTING SYSTEM
SC-19
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Revision: 2004 November 2004 FX35/FX45
VQ35DE ENGINE MODELS (AWD)
Removal
1. Disconnect negative battery cable.
2. Remove engine front and rear undercover, using power tools.
3. Disconnect S connector.
4. Remove B terminal nut.
5. Remove starter motor mounting bolts.
6. Remove starter motor to the direction of under side the vehicle.
Installation
Install in the reverse order of removal.
CAUTION:
Be sure to tighten B terminal nut carefully.
1. Starter motor mounting bolt 2. Oil pan 3. Starter motor
4. B terminal harness 5. B terminal nut 6. S connector
PKIA2843E
PKIA2844E