maintenance INFINITI FX35 2005 Manual PDF

MA-28
ENGINE MAINTENANCE (VK45DE ENGINE)
Revision: 2005 July 2005 FX
CAUTION:

Do not drop or shock spark plug.

Do not use wire brush for cleaning.

If plug tip is covered with carbon, spark plug cleaner may
be used.

Checking and adjusting plug gap is not required between
change intervals.
INSTALLATION
Install in the reverse order of removal.
Checking EVAP Vapor LinesALS000GX
1. Visually inspect EVAP vapor lines for improper attachment and for cracks, damage, loose connections, chafing and deterioration.
2. Inspect fuel tank filler cap vacuum relief valve for clogging, sticking, etc.
Refer to EC-730, "
EVAPORATIVE EMISSION SYSTEM" .
Make NGK
Standard type PLFR5A-11
Hot type PLFR4A-11
Cold type PLFR6A-11
Gap (Nominal) : 1.1 mm (0.043 in)
Cleaner air pressure: Less than 588 kPa (6 kg/cm
2 , 85 psi)
Cleaning time: Less than 20 seconds
SMA773C
SMA806CA
Spark plug:
: 24.6 N·m (2.5 kg-m, 18 ft-lb)

CHASSIS AND BODY MAINTENANCE MA-29
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CHASSIS AND BODY MAINTENANCEPFP:00100
Checking Exhaust SystemALS000FG
Check exhaust pipes, muffler and mounting for improper attachment,
leaks, cracks, damage, chafing or deterioration.

If anything is found, repair or replace damaged parts.
Checking A/T FluidALS00100
1. Warm up engine.
2. Check for A/T fluid leakage.
3. Loosen the level gauge bolt.
4. Before driving, A/T fluid level can be checked at A/T fluid tem- peratures of 30 to 50 °C (86 to 122 °F) using “COLD” range on A/
T fluid level gauge as follows.
a. Park vehicle on level surface and set parking brake.
b. Start engine and move selector lever through each gear posi- tion. Leave selector lever in P position.
c. Check A/T fluid level with engine idling.
d. Remove A/T fluid level gauge and wipe clean with lint-free paper.
CAUTION:
When wiping away the A/T fluid level gauge, always use
lint-free paper, not a cloth one.
e. Re-insert A/T fluid level gauge into A/T fluid charging pipe as far as it will go. CAUTION:
To check A/T fluid level, insert the A/T fluid level gauge until the cap contacts the end of the A/T
fluid charging pipe, with the A/T fluid level gauge reversed from the normal attachment conditions.
f. Remove A/T fluid level gauge and note reading. If reading is at low side of range, add ATF to the charging pipe.
CAUTION:
Do not overfill.
5. Drive vehicle for approximately 5 minutes in urban areas.
6. Make the A/T fluid temperature approximately 65 °C (149 °F).
SMA211A
SCIA7120E

MA-30
CHASSIS AND BODY MAINTENANCE
Revision: 2005 July 2005 FX
NOTE:
A/T fluid level will be greatly affected by temperature as shown in figure. Therefore, be certain to
perform operation while checking data with CONSULT-II.
a. Connect CONSULT-II to data link connector.
b. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T” with CONSULT-II.
c. Read out the value of “ATF TEMP 1”.
7. Recheck A/T fluid level at A/T fluid temperatures of approximately 65 °C (149 °F) using “HOT” range on A/
T fluid level gauge.
CAUTION:

When wiping away the A/T fluid level gauge, always use lint-free paper, not a cloth one.

To check A/T fluid level, insert the A/T fluid level gauge
until the cap contacts the end of the A/T fluid charging
pipe, with the A/T fluid level gauge reversed from the nor-
mal attachment conditions as shown.
8. Check A/T fluid condition.

If ATF is very dark or smells burned, check operation of A/T.
Flush cooling system after repair of A/T.

If ATF contains frictional material (clutches, bands, etc.),
replace radiator and flush cooler line using cleaning solvent
and compressed air after repair of A/T. Refer to CO-14,
"RADIATOR" (for VQ35DE) or CO-41, "RADIATOR" (for
VK45DE) and AT- 1 5 , "
A/T Fluid Cooler Cleaning" .
9. Install the removed A/T fluid level gauge in the A/T fluid charging pipe.
10. Tighten level gauge bolt.
Level gauge bolt: : 5.1 N·m (0.52 kg-m, 45 in-lb)
SLIA0016E
SCIA2899E
SCIA4896E

CHASSIS AND BODY MAINTENANCE MA-31
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Changing A/T FluidALS00101
1. Warm up ATF.
2. Stop engine.
3. Loosen the level gauge bolt.
4. Drain ATF from drain plug and refill with new ATF. Always refill same volume with drained ATF.

To replace the ATF, pour in new ATF at the A/T fluid charging
pipe with the engine idling, at the same time drain the old ATF
from the radiator cooler hose return side.

When the color of the ATF coming out is almost same as the
color of the new ATF, the replacement is complete. The
amount of new ATF to use should be 30 to 50% of the stipu-
lated amount.
CAUTION:

Use only Genuine NISSAN Matic J ATF. Do not mix with other ATF.

Using ATF other than Genuine NISSAN Matic J ATF will cause deterioration in driveability and A/
T durability, and may damage the A/T, which is not covered by the warranty.

When filling ATF, take care not to scatter heat generating parts such as exhaust.

Do not reuse drain plug gasket.
5. Run engine at idle speed for 5 minutes.
6. Check A/T fluid level and condition. Refer to MA-29, "
Checking A/T Fluid" . If ATF is still dirty, repeat step
2. through 5.
7. Install the removed A/T fluid level gauge into A/T fluid charging pipe.
8. Tighten the level gauge bolt.
Checking Transfer FluidALS000GD
Check for fluid leakage and fluid level.
CAUTION:
Never start engine while checking fluid level. ATF: NISSAN Matic J ATF
Fluid capacity: 10.3 (10-7/8 US qt, 9-1/8 lmp qt)
Drain plug:
: 34 N·m (3.5 kg-m, 25 ft-lb)
Level gauge bolt: : 5.1 N·m (0.52 kg-m, 45 in-lb)
SCIA4896E
Filler plug: : 35 N·m (3.6 kg-m, 26 ft-lb)
SDIA2028E

MA-32
CHASSIS AND BODY MAINTENANCE
Revision: 2005 July 2005 FX
Changing Transfer FluidALS000GE
CAUTION:
When draining fluid, protect exhaust tube flange with cover.
1. Drain fluid from drain plug and refill with new gear fluid.
2. Check fluid level. CAUTION:
Carefully fill the fluid. (Fill up for Approx. 3 minutes.)
Checking Propeller ShaftALS000FL
Check propeller shaft for damage, looseness or grease leakage.
Checking Differential Gear OilALS000FM
Check for oil leakage. Fluid grade:
Genuine Nissan Matic D ATF (Continental U.S. and
Alaska) or Canada NISSAN Automatic Transmis-
sion Fluid
Refer to MA-12, "
RECOMMENDED FLUIDS AND
LUBRICANTS" .
Fluid capacity:
: Approx. 1.25 (2-5/8 US pt, 2-1/4 lmp pt)
Drain plug:
: 29.4 N·m (3.0 kg-m, 22 ft-lb)
Filler plug:
: 35 N·m (3.6 kg-m, 26 ft-lb)SDIA2087E
Tightening torque: Refer to PR-7, "
REAR PROPELLER SHAFT"
SMA118A
SMA012C

CHASSIS AND BODY MAINTENANCE MA-33
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Changing Differential Gear OilALS000FN
1. Drain oil from drain plug and refill with new gear oil.
2. Check oil level.
Balancing Wheels (Bonding Weight Type)ALS000FO
REMOVAL
1. Remove inner and outer balance weights from the road wheel. CAUTION:
Be careful not to scratch the road wheel during removal.
2. Using releasing agent, remove double-faced adhesive tape from the road wheel. CAUTION:

Be careful not to scratch the road wheel during removal.

After removing double-faced adhesive tape, wipe clean traces of releasing agent from the road
wheel.
WHEEL BALANCE ADJUSTMENT

If a tire balance machine has adhesion balance weight mode settings and drive-in weight mode setting,
select and adjust a drive-in weight mode suitable for road wheels.
1. Set road wheel on wheel balancer using the center hole as a guide. Start the tire balance machine.
2. When inner and outer unbalance values are shown on the wheel balancer indicator, multiply outer unbal- ance value by 5/3 to determine balance weight that should be used. Select the outer balance weight with
a value closest to the calculated value above and install it to the designated outer position of, or at the
designated angle in relation to the road wheel.
CAUTION:

Do not install the inner balance weight before installing the outer balance weight. Oil grade and Viscosity:
Refer to MA-12, "
RECOMMENDED FLUIDS
AND LUBRICANTS" .
Capacity:
Front final drive (F160A)
0.65 (1 - 3/8 US pt, 1 - 1/8 lmp pt)
Rear final drive (R200)
1.4 (3 US pt, 2 - 1/2 lmp pt)
Filler plug: Front final drive
: 34.5 N-m (3.5 kg-m, 25 ft-lb)
Rear final drive
: 34.5 N-m (3.5 kg-m, 25 ft-lb)
Drain plug: Front final drive
: 34.5 N-m (3.5 kg-m, 25 ft-lb)
Rear final drive
: 34.5 N-m (3.5 kg-m, 25 ft-lb)
SDIA1151E

MA-34
CHASSIS AND BODY MAINTENANCE
Revision: 2005 July 2005 FX

Before installing the balance weight, be sure to clean the
mating surface of the road wheel.
Indicated unbalance value × 5/3 = balance weight to be installed
Calculation example:
23 g (0.81 oz) × 5/3 = 38.33 g (1.35 oz) = 40 g (1.41 oz) balance
weight (closer to calculated balance weight value)
Note that balance weight value must be closer to the calculated
balance weight value.
Example:
37.4 = 35 g (1.23 oz)
37.5 = 40 g (1.41 oz)
a. Install balance weight in the position shown in the figure at right.
b. When installing balance weight to road wheels, set it into the grooved area on the inner wall of the road wheel as shown in the
figure so that the balance weight center is aligned with the wheel
balancer indication position (angle).
CAUTION:

Always use genuine Nissan adhesion balance weights.

Balance weights are unreusable; always replace with new
ones.

Do not install more than three sheets of balance weight.
c. If calculated balance weight value exceeds 50 g (1.76 oz), install two balance weight sheets in line with each other (as shown in
the figure).
CAUTION:
Do not install one balance weight sheet on top of another.
3. Start wheel balancer again.
4. Install drive-in balance weight on inner side of road wheel in the wheel balancer indication position (angle).
CAUTION:
Do not install more than two balance weights.
5. Start wheel balancer. Make sure that inner and outer residual unbalance values are 5.0 g (0.18 oz) each or below.

If either residual unbalance value exceeds 5.0 g (0.18 oz), repeat installation procedures.
Wheel balance (Maximum allowable unbalance):
SMA054D
SEIA0271E
Maximum allowable
unbalance Dynamic (At rim flange) Less than 5.0 g (0.18 oz) (one side)
Static (At rim flange) Less than 20 g (0.71 oz)
SMA056D

CHASSIS AND BODY MAINTENANCE MA-35
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Tire RotationALS000HB

After rotation the tires, adjust the tire pressure.

Retighten the wheel nuts when the vehicle has been driven for
1,000 km (600 miles) (also in cases of a flat tire, etc.).
CAUTION:

Do not include the T-type spare tire when rotating the tires.

When installing wheels, tighten them diagonally by dividing
the work two to three times in order to prevent the wheels
from developing any distortion.
Checking Brake Fluid Level and LeaksALS000FQ

If fluid level is extremely low, check brake system for leaks.
Checking Brake Lines and CablesALS000FR

Check brake fluid lines and parking brake cables for improper
attachment, leaks, chafing, abrasions, deterioration, etc.
Changing Brake FluidALS000FS
1. Drain brake fluid from each bleed valve.
2. Refill until new brake fluid comes out from each bleed valve. Use same procedure as in bleeding hydraulic system to refill
brake fluid.
Refer to BR-10, "
Bleeding Brake System" .

Refill with recommended Genuine Nissan Super Heavy Duty
Brake Fluid or equivalent DOT 3 (US FMVSS No. 116).
Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRI-
CANTS" .

Never reuse drained brake fluid.

Be careful not to splash brake fluid on painted areas. Tightening torque of wheel nut
: 112.6 N·m (11 kg, 83 ft-lb)
SMA829C
SBR451D
SBR389C
SBR419C

MA-36
CHASSIS AND BODY MAINTENANCE
Revision: 2005 July 2005 FX
Checking Disc BrakeALS000FT
ROTOR
Check condition, wear, and damage.
CALIPER

Check for leakage.
PA D

Check for wear or damage.
Checking Steering Gear and LinkageALS000FU
STEERING GEAR

Check gear housing and boots for looseness, damage and
grease leakage.

Check connection with steering column for looseness.
STEERING LINKAGE
Check ball joint, dust cover and other component parts for looseness, wear, damage and grease leakage.
Front Rear
Brake model CLZ31VC AD14VE
Standard thickness 28.0 mm (1.102 in) 16.0 mm (0.630 in)
Maximum runout 0.04 mm (0.0016 in) 0.05mm (0.0020 in)
Minimum thickness (Wear limit) 26.0 mm (1.024 in) 14.0 mm (0.551 in)
SMA922A
Brake model CLZ31VC AD14VE
Standard thickness 9.5 mm (0.374 in) 8.5 mm (0.335 in)
Minimum thickness (Wear limit) 2.0 mm (0.079 in) 2.0 mm (0.079 in)
BRA0010D
SLIA0014E

CHASSIS AND BODY MAINTENANCE MA-37
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Checking Power Steering Fluid and LinesALS000FV
Check fluid level in reservoir tank with engine off.
Use “HOT” range at fluid temperatures of 50 to 80 °C (122 to 176 °F)
or “COLD” range at fluid temperatures of 0 to 30 °C (32 to 86 °F).
CAUTION:

Do not overfill.

Recommended fluid is Genuine NISSAN PSF or equivalent.
Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRI-
CANTS"


Check lines for improper attachment, leaks, cracks, dam-
age, loose connections, chafing and deterioration.

Check rack boots for accumulation of power steering fluid.
Axle and Suspension PartsALS000FW
Check front and rear axle and suspension parts for excessive play,
cracks, wear or other damage.

Shake each wheel to check for excessive play.

Check wheel bearings for smooth operation.

Check axle and suspension nuts and bolts for looseness.

Check strut (shock absorber) for oil leakage or other damage.

Check suspension ball joint for grease leakage and ball joint
dust cover for cracks or other damage.
SST850C
SST851C
SMA525A
SFA392B