ECU INFINITI FX35 2006 Service Manual

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FFD-14
FRONT FINAL DRIVE ASSEMBLY
Revision: 2006 December 2006 FX35/FX45
Tighten mounting bolts in the order as described below when
installing front final drive assembly: side of gear carrier (1),
upper side of gear carrier (2), part of carrier cover (3), lower part
of gear carrier (4).
CAUTION:
Align the mating faces of gear carrier and oil pan for instal-
lation.
When installing breather hoses (1) and tube (2), refer to the fig-
ure.
CAUTION:
Make sure there are no pinched or restricted areas on the
breather hose caused by bending or winding when install-
ing it.
–Make sure the paint mark facing up ( ).
–Securely install the hose until it seats the rounded portion of the
tube ( ).
–Install breather connector as shown in the figure.
–Seat the breather tube bracket end (A) to the machined face (B)
of gear carrier boss.
When oil leaks while removing final drive assembly, check oil
level after the installation. Refer to FFD-8, "
Changing Differential
Gear Oil" .
PDIA0839J
PDIA0790J
Angle “A”: 0 - 30°
PDIA0841J
PDIA0842E

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FUEL SYSTEM FL-3
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Revision: 2006 December 2006 FX35/FX45
FUEL SYSTEMPFP:17503
Checking Fuel LinesNBS004IG
Inspect fuel lines, fuel filler cap and fuel tank for improper attach-
ment, leaks, cracks, damage, loose connections, chafing or deterio-
ration.
If necessary, repair or replace damaged parts.
General PrecautionsNBS004IH
WARNING:
When replacing fuel line parts, be sure to observe the following.
Put a “CAUTION: FLAMMABLE” sign in the workshop.
Be sure to work in a well ventilated area and furnish workshop with a CO2 fire extinguisher.
Do not smoke while servicing fuel system. Keep open flames and sparks away from the work area.
CAUTION:
Use gasoline required by the regulations for octane number. Refer to GI-6, "Precautions for Fuel
(Unleaded Premium Gasoline Recommended)" .
Before removing fuel line parts, carry out the following procedures:
–Put drained fuel in an explosion-proof container and put the lid on securely. Keep the container in
safe area.
–Release fuel pressure from the fuel lines. Refer to EC-86, "FUEL PRESSURE RELEASE" (VQ35DE)
or EC-746, "
FUEL PRESSURE RELEASE" (VK45DE).
–Disconnect negative battery terminal.
Always replace O-ring and clamps with new ones.
Do not kink or twist tubes when they are being installed.
Do not tighten hose clamps excessively to avoid damaging hoses.
After connecting fuel tube quick connectors, make sure
quick connectors are secure.
Ensure that connector and resin tube do not contact any
adjacent parts.
After installing tubes, make sure there is no fuel leakage at
connections in the following steps.
–Apply fuel pressure to fuel lines with turning ignition switch
“ON” (with engine stopped). Then check for fuel leaks at
connections.
–Start engine and rev it up and check for fuel leaks at con-
nections.
Use only a genuine NISSAN fuel filler cap as a replacement.
If an incorrect fuel filler cap is used, the “MIL” may come
on.
For servicing “Evaporative Emission System” parts, refer to
EC-39, "
EVAPORATIVE EMISSION SYSTEM" (VQ35DE) or
EC-699, "
EVAPORATIVE EMISSION SYSTEM" (VK45DE).
For servicing“On Board Refueling Vapor Recovery (ORVR)”
parts, refer to EC-46, "
ON BOARD REFUELING VAPOR
RECOVERY (ORVR)" (VQ35DE) or EC-706, "ON BOARD
REFUELING VAPOR RECOVERY (ORVR)" (VK45DE).
SMA803A
SBIA0504E

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FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY FL-7
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Revision: 2006 December 2006 FX35/FX45
Main and Sub Fuel Level Sensor Unit
When installing fuel hose connector insert them fully until a click
sound of full stopper engagement is heard.
Face main and sub fuel level sensor units as shown in the fig-
ure, and install them with the knock pin on back aligned with pin
hole on fuel tank.
Install retainer so that its notch becomes parallel with the notch
on fuel tank.
Tighten retainer mounting bolts evenly.
Quick Connector
Connect quick connector as follows:
1. Check the connection for damage or any foreign materials.
2. Align the connector with the tube, then insert the connector straight into the tube until a click sound is heard.
3. After connecting, make sure that the connection is secure by following method.
Pull the tube and the connector to make sure they are
securely connected.
Visually confirm that the two retainer tabs are connected to
the connector.
INSPECTION AFTER INSTALLATION
Use the following procedure to check for fuel leaks.
PBIC1579E
PBIC1065E
PBIC1652E
PBIC1653E

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FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY FL-9
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Revision: 2006 December 2006 FX35/FX45
ASSEMBLY
1. Check for damage of fuel level sensor unit installation position on the side of fuel filter and fuel pump assembly.
2. Slide fuel level sensor unit until it aligns to installation groove, then insert it until stop.
After inserting, apply force in reverse direction (removal direction) to ensure it cannot be pulled out.
3. Connect harness connector.
Securely insert harness connector until it stops.

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FSU-12
COIL SPRING AND STRUT
Revision: 2006 December 2006 FX35/FX45
Attach strut upper plate as shown in the figure.
Disassembly and AssemblyNES000FT
DISASSEMBLY
NOTE:
Make sure piston rod on strut is not damaged when removing components from strut assembly.
1. Install strut attachment (SST) to strut and fix it in a vise. CAUTION:
When installing strut attachment (SST) to strut, wrap a shop
cloth around strut to protect it from damage.
2. Using a spring compressor (commercial service tool), compress coil spring between spring upper seat and spring lower seat (on
strut) until coil spring is free.
CAUTION:
Be sure spring compressor (commercial service tool) is
securely attached to coil spring. Compress coil spring.
3. After making sure coil spring is free between spring upper seat and spring lower seat of strut, then remove piston rod lock nut.
4. Remove mounting insulator, mounting insulator bracket, mount- ing bearing, spring upper seat, spring upper rubber seat, bound
bumper. Then remove coil spring and spring lower rubber seat
from strut.
5. Gradually release spring compressor (commercial service tool), and remove coil spring. CAUTION:
Loosen spring compressor while making sure coil spring attachment position does not move.
6. Remove strut attachment (SST) from strut.
INSPECTION AFTER DISASSEMBLY
Strut Inspection
Check strut for deformation, cracks, damage, and replace if necessary.
Check piston rod for damage, uneven wear or distortion, and replace if necessary.
Check welded and sealed areas for oil leakage, and replace if necessary.
Mounting Insulator and Rubber Parts Inspection
Check mounting insulator for cracks and rubber parts for wear. Replace them if necessary.
Coil Spring Inspection
Check coil spring for cracks, wear or damage, and replace if necessary.
SEIA0334E
SEIA0296E
SEIA0297E

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COIL SPRING AND STRUT FSU-13
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FSU
Revision: 2006 December 2006 FX35/FX45
ASSEMBLY
NOTE:
Make sure piston rod on strut is not damaged when attaching components to strut.
1. Install strut attachment (SST) to strut and fix it in a vise.
CAUTION:
When installing strut attachment (SST) to strut, wrap a shop
cloth around strut to protect it from damage.
2. Compress coil spring using a spring compressor (commercial service tool), and install it onto strut. CAUTION:
Face tube side of coil spring downward. Align lower end
to spring rubber seat as shown in the figure.
Be sure spring compressor (commercial service tool) is
securely attached to coil spring. Compress coil spring.
3. Apply soapy water to bound bumper and insert into mounting insulator.
CAUTION:
Do not use machine oil.
4. Install mounting insulator bracket, mounting bearing, bound bumper, spring upper seat, spring upper rubber seat and spring
lower rubber seat.
Installation position of spring upper seat is as shown in the fig-
ure.
5. Fix mounting insulator, then tighten piston rod lock nut with specified torque.
CAUTION:
Be careful not to deform mounting insulator bracket.
6. Gradually release spring compressor (commercial service tool), and remove coil spring.
CAUTION:
Loosen spring compressor while making sure coil spring
attachment position does not move.
7. Remove strut attachment (SST) from strut.
SEIA0296E
SFA149
SEIA0247E
SEIA0298E

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PRECAUTIONS GI-7
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Revision: 2006 December 2006 FX35/FX45
Precautions for Fuel (Unleaded Premium Gasoline Required)NAS00063
Use unleaded premium gasoline with an octane rating of at least 91 AKI (Anti-Knock Index) number (Research
octane number 96).
If unleaded premium gasoline is not available, unleaded regular gasoline with an octane rating of at least 87
AKI number (Research octane number 91) can be used, but only under the following precautions:
have the fuel tank filled only partially with unleaded regular gasoline, and fill up with unleaded premium
gasoline as soon as possible.
avoid full throttle driving and abrupt acceleration.
However, for maximum vehicle performance, the use of unleaded premium gasoline is recommended.
CAUTION:
Do not use leaded gasoline. Using leaded gasoline will damage the three way catalyst. Do not use E-85
fuel (85% fuel ethanol, 15% unleaded gasoline) unless the vehicle is specifically designed for E-85 fuel
(i.e. Flexible Fuel Vehicle - FFV models). Using a fuel other than that specified could adversely affect
the emission control devices and systems, and could also affect the warranty coverage validity.
Precautions for Multiport Fuel Injection System or Engine Control SystemNAS00064
Before connecting or disconnecting any harness connector for
the multiport fuel injection system or ECM:
Turn ignition switch to “OFF” position.
Disconnect negative battery terminal.
Otherwise, there may be damage to ECM.
Before disconnecting pressurized fuel line from fuel pump to
injectors, be sure to release fuel pressure.
Be careful not to jar components such as ECM and mass air
flow sensor.
Precautions for HosesNAS00065
HOSE REMOVAL AND INSTALLATION
To prevent damage to rubber hose, do not pry off rubber hose
with tapered tool or screwdriver.
To reinstall the rubber hose securely, make sure that hose inser-
tion length and orientation is correct. (If tube is equipped with
hose stopper, insert rubber hose into tube until it butts up
against hose stopper.)
SGI787
SMA019D
SMA020D

Page 3217 of 4462

SERVICE INFORMATION FOR ELECTRICAL INCIDENT GI-33
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Revision: 2006 December 2006 FX35/FX45
no voltage; short is further down the circuit than SW1.
With SW1 closed, relay and solenoid disconnected and the DMM leads across both fuse terminals, check
for voltage.
voltage; short is between SW1 and the relay (point B).
no voltage; short is further down the circuit than the relay.
With SW1 closed, relay contacts jumped with fused jumper wire check for voltage.
voltage; short is down the circuit of the relay or between the relay and the disconnected solenoid (point C).
no voltage; retrace steps and check power to fuse block.
Ground Inspection
Ground connections are very important to the proper operation of electrical and electronic circuits. Ground
connections are often exposed to moisture, dirt and other corrosive elements. The corrosion (rust) can
become an unwanted resistance. This unwanted resistance can change the way a circuit works.
Electronically controlled circuits are very sensitive to proper grounding. A loose or corroded ground can drasti-
cally affect an electronically controlled circuit. A poor or corroded ground can easily affect the circuit. Even
when the ground connection looks clean, there can be a thin film of rust on the surface.
When inspecting a ground connection follow these rules:
Remove the ground bolt or screw.
Inspect all mating surfaces for tarnish, dirt, rust, etc.
Clean as required to assure good contact.
Reinstall bolt or screw securely.
Inspect for “add-on” accessories which may be interfering with the ground circuit.
If several wires are crimped into one ground eyelet terminal, check for proper crimps. Make sure all of the
wires are clean, securely fastened and providing a good ground path. If multiple wires are cased in one
eyelet make sure no ground wires have excess wire insulation.
For detailed ground distribution information, refer to “Ground Distribution” in PG section.
Voltage Drop Tests
Voltage drop tests are often used to find components or circuits which have excessive resistance. A voltage
drop in a circuit is caused by a resistance when the circuit is in operation.
Check the wire in the illustration. When measuring resistance with DMM, contact by a single strand of wire will
give reading of 0 ohms. This would indicate a good circuit. When the circuit operates, this single strand of wire
is not able to carry the current. The single strand will have a high resistance to the current. This will be picked
up as a slight voltage drop.
Unwanted resistance can be caused by many situations as follows:
Undersized wiring (single strand example)
Corrosion on switch contacts
Loose wire connections or splices.
SGI853

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CONSULT-II CHECKING SYSTEM GI-37
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Revision: 2006 December 2006 FX35/FX45
CONSULT-II CHECKING SYSTEMPFP:00000
DescriptionNAS0006J
CONSULT-II is a hand-held type tester. When it is connected with a diagnostic connector equipped on the
vehicle side, it will communicate with the control unit equipped in the vehicle and then enable various
kinds of diagnostic tests.
Refer to “CONSULT-II Software Operation Manual” for more information.
Function and System Application NAS0006K
x: Applicable
*:IVIS (NATS) INFINITI Vehicle Immobilizer System (Nissan Anti-theft System)
NOTE:
This item is indicated, but it is what it does not use.
Diagnostic test
mode Function
ENGINE
A/T
AIR BAG
REARVIEW CAMERA
METER A/C AMP BCM
AUTO DRIVE POS.
ABS (Including VDC) IVIS (NATS)*
IPDM E/R ICC
ALL MODE AWD/4WD INTELLIGENT KEY LDW
Work support This mode enables a technician to adjust some devices
faster and more accurately by following the indications on
CONSULT-II. x - - x - xxx -- x- xx
Self-diagnostic
results Self-diagnostic results can be read and erased quickly. x x x - x x x x x x x x x x
Trouble diagnos-
tic record Current self-diagnostic results and all trouble diagnostic
records previously stored can be read. --x-----------
Data monitor Input/Output data in the ECU can be read. x x - x x x x x - x x x x x
CAN diagnosis
support monitor The condition of CAN communication line can be read. x x - - x x x x - x x x x x
Active test Diagnostic Test Mode in which CONSULT-II drives some
actuators apart from the ECUs and also shifts some param-
eters in a specified range. x- -- - xxx -xxxxx
DTC & SRT con-
firmation The results of SRT (System Readiness Test) and the self-
diagnosis status/result can be confirmed. x- -- ----------
DTC work sup-
port The operating condition to confirm Diagnosis Trouble
Codes can be selected. xx-- ----------
ECU (ECM/TCM)
part number ECU (ECM/TCM) part number can be read. x x - x - x x x - - x x x x
ECU discrimi-
nated No. Classification number of a replacement ECU can be read to
prevent an incorrect ECU from being installed. -- x- ----------
Function test This mode can show results of self-diagnosis of ECU with
either 'OK' or 'NG'. For engines, more practical tests
regarding sensors/switches and/or actuators are available. xxx- ---x------
Control unit ini-
tialization All registered ignition key IDs in NATS components can be
initialized and new IDs can be registered. -- -- - - - - x- - - - -
Configuration
Note— -----x------- -
Pin read Individual control unit number can be read.
For future information, refer to “CONSULT-II operation
manual NATS-IVIS/NVIS” -- -- - - - - x- - - - -

Page 3228 of 4462

GI-44
TOW TRUCK TOWING
Revision: 2006 December 2006 FX35/FX45
TOW TRUCK TOWINGPFP:00000
Tow Truck TowingNAS0006T
CAUTION:
All applicable state or Provincial (in Canada) laws and local laws regarding the towing operation
must be obeyed.
It is necessary to use proper towing equipment to avoid possible damage to the vehicle during
towing operation. Towing is in accordance with Towing Procedure Manual at dealer.
Always attach safety chains before towing.
When towing, make sure that the transmission, steering system and powertrain are in good order.
If any unit is damaged, dollies must be used.
Never tow an automatic transmission model from the rear (that is backward) with four wheels on
the ground. This may cause serious and expensive damage to the transmission.
2WD MODELS
INFINITI recommends that vehicle be towed with the driving (rear) wheels off the ground or that a dolly be
used as illustrated.
CAUTION:
Never tow automatic transmission models with the rear wheels on the ground or four wheels on
the ground (forward or backward), as this may cause serious and expensive damage to the trans-
mission.
If it is necessary to tow the vehicle with the front wheels raised, always use towing dollies under
the rear wheels.
When towing rear wheel drive models with the front wheels on the ground or on towing dollies:
–Turn the ignition key to the OFF position, and secure the steering wheel in a straight ahead posi-
tion with a rope or similar device.Never secure the steering wheel by turning the ignition key to the
LOCK position. This may damage the steering lock mechanism.
–Move the selector lever to the N (Neutral) position.
When the battery of vehicle equipped with the Intelligent Key system is discharged, your vehicle
should be towed with the front wheels on towing dollies or place the vehicle on a flat bed truck.
If the speed or distance must necessarily be greater, remove the propeller shaft before towing to prevent dam-
age to the transmission.
PAIA0097E

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