steering INFINITI M35 2007 Factory Service Manual

BL-260
IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS)
Revision: 2007 April2007 M35/M45
Terminals and Reference Value for Intelligent Key UnitNIS0020I
Termi-
nal
No.Wire
colorItemSignal
Input/
OutputCondition
Voltage (V)
(Approx.) Push-
button
ignition
switch
positionOperation or conditions
1 SB Power source (fuse) Input — — Battery voltage
3YIPDM E/R current sig-
nalInputSTART At starter motor cranking 5
LOCK Any condition other than above 2
8WPush-button ignition
switch LOCK indicatorOutputLOCKPower supply position is in LOCK
position0
—Power supply position is in any
position other than LOCK1.2
9LPush-button ignition
switch ACC indicatorOutputACCPower supply position is in ACC
position0
—Power supply position is in any
position other than ACC1.2
10 VPush-button ignition
switch ON indicatorOutputONPower supply position is in ON
position0
—Power supply position is in any
position other than ON1.2
13 LG/B Key slot illumination Output LOCKDriver door is opened under the
condition that the Intelligent Key is
inserted into the key slot0 → Battery voltage → 0
Intelligent Key is removed from
key slot (when key slot illumination
is turned off)0
15 LGSteering lock unit
power sourceOutput LOCK — Battery voltage
16 P/BSteering lock unit sig-
nalInput/
OutputLOCK Steering lock: Lock Battery voltage
ACCSteering lock: Unlock
(Unlocked moment)0
19 BR/Y Key switch Input LOCKIntelligent Key is inserted into key
slotBattery voltage
Intelligent Key is removed from
key slot0
20 B Ground — — — 0
27 VA/T device (Detention
switch)InputLOCK A/T selector lever is in P position 0
ONA/T selector lever is in any posi-
tion other than PBattery voltage
28 SB Starter relay InputONA/T selector lever is in N or P posi-
tionBattery voltage
—Power supply position is in LOCK
position or A/T selector lever is in
any position other than N or P
position0
29 V/R Stop lamp switch Input —Brake pedal depressed Battery voltage
Brake pedal released 0
30 L/WIgnition power supply
(ACC)Input ACCPower supply position is in ACC
positionBattery voltage
31 GRIgnition power supply
(ON)Input ONPower supply position is in ON
positionBattery voltage

IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS)
BL-261
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Revision: 2007 April2007 M35/M45
33 O PDU signal InputLOCK Steering lock: Lock 0
ACC Steering lock: Unlock 8
34 R PDU feed back signal Input LOCK At wake-up (Open driver door) 0
35 LG Vehicle speed signal Input ONAt speedometer operation (vehicle
speed approx. 40 km/h)
37 P CAN LInput/
Output—— —
38 L CAN HInput/
Output—— —
39 BR/WPush-button ignition
switchInput —Push-button ignition switch is
pressed0
Push-button ignition switch is
releasedBattery voltage
40 B Ground — — — 0
41 Y Power source (fuse) Input — — Battery voltage
42 P PDU wake up signal OutputLOCKAt sleep (30 seconds or more after
all doors are closed under the con-
dition that the power supply posi-
tion is in the LOCK position)Battery voltage
— At wake-up (Open driver door) 0
43 G Starter signal OutputON At starter motor cranking 0
— Other than above Battery voltage
46 V PDU signal Output— Steering lock: Lock Battery voltage
LOCK Steering lock: Unlocked moment 0
56 B Ground — — — 0
57 L Power source (fuse) Input — — Battery voltage
58 OA/T device (Detention
switch)InputLOCKAt sleep (30 seconds or more after
all doors are closed under the con-
dition that the power supply posi-
tion is in the LOCK position)0
— At wake-up (Open driver door) Battery voltage
63 P Stop lamp switch Input —Brake pedal depressed Battery voltage
Brake pedal released Battery voltage
64 L/RPush-button ignition
switch illuminationOutput —Push-button ignition switch illumi-
nation is turned on2.6
Push-button ignition switch illumi-
nation is turned off
(15 seconds or more after the
driver door is closed)0 Te r m i -
nal
No.Wire
colorItemSignal
Input/
OutputCondition
Voltage (V)
(Approx.) Push-
button
ignition
switch
positionOperation or conditions
PKIA1935E

BL-262
IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS)
Revision: 2007 April2007 M35/M45
Terminals and Reference Value for Steering Lock UnitNIS0020J
69 OSteering lock unit con-
dition signal-1InputLOCK Steering lock: Lock 0
ACC
Steering lock: UnlockBattery voltage
ON Battery voltage
70 L/YSteering lock unit con-
dition signal-2InputLOCK Steering lock: Lock Battery voltage
ACC
Steering lock: Unlock0
ON 0
71 LG PDU signal OutputLOCK Steering lock: Lock Battery voltage
ACC Steering lock: Unlocked moment 0
72 B Ground — — — 0 Termi-
nal
No.Wire
colorItemSignal
Input/
OutputCondition
Voltage (V)
(Approx.) Push-
button
ignition
switch
positionOperation or conditions
Termi-
nal
No.Wire
colorItemSignal
Input/
OutputCondition
Voltage (V)
(Approx.) Push-but-
ton ignition
switch posi-
tionOperation or conditions
1 GR PDU signalInput/
OutputLOCKPress push-button ignition
switch with Intelligent Key
inside vehicle0 → Battery voltage → 0
(Battery voltage is detected when
pressing the push-button ignition
switch)
3 O Condition signal-1 InputLOCK Steering lock: Lock 0
ACC
Steering lock: UnlockBattery voltage
ON Battery voltage
4P/BIntelligent Key unit
signalInputLOCK Steering lock: Lock Battery voltage
ACC
Steering lock: Unlock0
ON 0
5 B Ground — — — 0
6 B Ground — — — 0
7 LG Power source Input — — Battery voltage
8 L/Y Condition signal-2 InputLOCK Steering lock: Lock Battery voltage
ACC
Steering lock: Unlock0
ON 0

BL-264
IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS)
Revision: 2007 April2007 M35/M45
Terminals and Reference Value for PDUNIS0020M
Te r -
minal
No.Wire
colorItemSignal
Input/
OutputCondition
Voltage (V)
(Approx.) Push-
button
ignition
switch
positionOperation or conditions
1 P Wake up signal InputLOCKSleep condition (30 seconds or
more after all doors are closed
under the condition that the power
supply position is in the LOCK posi-
tion)Battery voltage
—Wake-up condition (Open driver
door)0
2GStarter control sig-
nalInputON At starter motor cranking 0
— Any condition other than above Battery voltage
3GRSteering lock unit
power sourceOutputLOCKPush-button ignition switch is
pressed under the condition that
Intelligent Key is in the vehicle or
Intelligent Key is inserted0 → Battery voltage → 0
— Any condition other than above 0
6VSteering lock control
signal-1Input—Push-button ignition switch is
pressed under the condition that
Intelligent Key is in the vehicle or
Intelligent Key is insertedBattery voltage
LOCKPower supply position is in LOCK
position
(Steering lock activated)Battery voltage → 0 →
Battery voltage
(Battery voltage is detected
when activating the steer-
ing lock)
7LGSteering lock control
signal-2Input—Push-button ignition switch is
pressed under the condition that
Intelligent Key is in the vehicle or
Intelligent Key is insertedBattery voltage
LOCKPower supply position is in LOCK
position
(Steering lock activated)Battery voltage → 0 →
Battery voltage
(Battery voltage is detected
when activating the steer-
ing lock)
9OSteering lock feed
back signalInput—Power supply position is in ACC or
ON position0
LOCKPower supply position is in LOCK
position0 → 8 → 0
(0V is detected when acti-
vating the steering lock)
10 B Ground — — — 0
11 YIPDM E/R current
signalInputSTART At starter motor cranking 5
LOCK Any condition other than above 2
12 R Feed back signal InputLOCKSleep condition (30 seconds or
more after all doors are closed
under the condition that the power
supply position is in the LOCK posi-
tion)1
—Wake-up condition (any condition
other than above)0
13 R Starter relay OutputSTART At starter motor cranking Battery voltage
— Any condition other than above 4

BL-266
IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS)
Revision: 2007 April2007 M35/M45
7. Select “NATS V.5.0”.
If “NATS V5.0” is not indicated, go to GI-39, "
CONSULT-II Data
Link Connector (DLC) Circuit" .
8. Perform each diagnostic test mode according to each service
procedure.
For further information, see the CONSULT-II Operation Manual
NATS-IVIS/NVIS.
CONSULT-II DIAGNOSTIC TEST MODE FUNCTION
NOTE:

When any initialization is performed, all ID previously registered will be erased and all NATS ignition keys
must be registered again.

The engine cannot be started with an unregistered key. In this case, the system will show “DIFFERENCE
OF KEY” or “LOCK MODE” as a self-diagnostic result on the CONSULT-II screen.
PIIB6275E
PIIB6276E
System Diagnosis mode DescriptionReference
page
NATS V5.0C/U INTIALIZATIONPerform registration again after repair, part replacement, and
additional key ID registration.
CAUTION:
“Control Unit Initialization” is activated only after per-
forming “Release steering lock”.Refer to the
Technical Bul-
letin.
SELF-DIAG RESULTS

Malfunctioning system stored in the ECM is displayed.

Printing the contents

Erasing the error recordBL-268
NATS BCM or S/ENTPIN READThe specified numbers of each control unit for acquisition of
password for control unit initialization are displayedRefer to the
Technical Bul-
letin.
STEERING LOCK
RELEASEIf the engine switch cannot be operated (the steering lock
cannot be released), release the steering lock forcibly and
make the engine switch operation possible.
CAUTION:
Always perform “Control Unit Initialization” and “Immo-
bilizer ID Registration” after performing “Release Steer-
ing Lock”.Refer to the
Technical Bul-
letin.
SELF-DIAG RESULTS

Malfunctioning system stored in the BCM is displayed.

Printing the contents

Erasing the error recordBL-268
NATS I-KEY SELF-DIAG RESULTS

Malfunctioning system stored in the Intelligent Key unit is
displayed.

Printing the contents

Erasing the error recordBL-269

BODY REPAIR
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Revision: 2007 April2007 M35/M45
1. Front strut housing
2. Upper front hoodledge
3. Upper rear hoodledge
4. Hoodledge reinforcement
5. Upper dash assembly
6. Upper dash crossmember assembly
7. Harness clamp bracket
8. Cowl top
9. Lower center dash crossmember reinforcement
10. Lower dash crossmember reinforcement
11. Lower dash crossmember assembly (LH)
12. Lower dash crossmember (RH)
13. Front crossmember center
14. Steering column mounting reinforcement
15. Lower dash
16. Front floor center
17. Front floor
18. Inner sill
19. Rear seat crossmember reinforcement assembly
20. Front carpet bracket
21. Rear floor front
22. Rear floor seat belt anchor reinforcement
23. Rear seat reclining device bracket
24. Rear floor rear
25. Differential mounting bracket assembly
26. Rear floor side assembly
27. Rear bumper side stay
28. Front side member assembly
29. Front side member front extension
30. Front side member closing plate assembly
31. Front side member front closing plate
32. Front side member center closing plate
33. Front suspension mounting bracket
34. Front side member rear extension
35. Front side member rear reinforcement
36. Front side member outrigger assembly
37. Rear seat crossmember
38. 2ND rear crossmember
39. Rear crossmember
40. Rear side member assembly
41. Rear side member extension

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
BR-5
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NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartNFS000RS
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: Applicable Reference page
BR-22
, BR-28
BR-22
, BR-28

BR-22
, BR-28

—
—
BR-27
, BR-33

—
—
—
BR-27
, BR-33

—
NVH in PR section
NHV in FFD and RFD section
NVH in FAX, RAX and FSU, RSU section
NVH in WT section
NVH in WT section
NVH in FAX and RAX section
NVH in PS section
Possible cause and
SUSPECTED PARTS
Pads - damaged
Pads - uneven wear
Shims damaged
Rotor imbalance
Rotor damage
Rotor runout
Rotor deformation
Rotor deflection
Rotor rust
Rotor thickness variation
Drum out of round
PROPELLER SHAFT
DIFFERENTIAL
AXLE AND SUSPENSION
TIRES
ROAD WHEEL
DRIVE SHAFT
STEERING
Symptom BRAKENoise××× ×× ×××
××
Shake×××××
××
Shimmy, Judder××××××× ××× ×

BR-8
BRAKE PEDAL
Revision: 2007 April2007 M35/M45
REMOVAL
1. Remove instrument driver lower panel. Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" .
2. Remove steering column assembly. Refer to PS-13, "
STEERING COLUMN" .
3. Disconnect stop lamp switch and brake switch connector.
4. Remove stop lamp switch and brake switch from brake pedal assembly.
5. Disconnect brake pedal stroke sensor connector.(With pre-crash seat belt)
CAUTION:
Brake pedal stroke sensor is not detachable. Do not detach it.
6. Remove snap pin and clevis pin from clevis of brake booster.
7. Remove brake pedal assembly mounting nuts. Pull brake booster toward engine room to the extent that
does not deform brake tube.
8. Remove brake booster clevis from input rod.
9. Remove mounting bolt and then remove brake pedal assembly from vehicle.
INSPECTION AFTER REMOVAL

Check the items below. If any is found, replace brake pedal
assembly.
–Check brake pedal upper rivet for deformation.
–Make sure that joint length “L” of sub-bracket and sliding plate is
4 mm (0.16 in) or more.
–Check brake pedal for bend, damage, and cracks on the welded
parts.

Check clevis pin and plastic stopper for damage and deforma-
tion. If any is found, replace clevis pin.
INSTALLATION
Installation is the reverse order of removal. Tightening torques for brake pedal assembly mounting nuts and
bolt are referred to BR-7, "
COMPONENTS" . Tightening torque for lock nut is referred to BR-18, "COMPO-
NENTS" .

Adjust brake pedal height after installing brake pedal assembly to vehicle. Refer to BR-6, "Inspection and
Adjustment" .
SFIA2487E
SBR997

BR-12
BRAKE TUBE AND HOSE
Revision: 2007 April2007 M35/M45
CAUTION:

All brake hoses and tubes must be free from excessive bending, twisting and pulling.

Make sure that there is no interference with other parts when turning steering both clockwise and
counterclockwise.

Brake tubes and hoses are an important safety part. Always disassemble the parts and retighten
their fittings, if a brake fluid leak is detected. Replace applicable part with a new one, if damaged
part is detected.

Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas, wash it away with water immediately.

Cover the open end of brake tubes and hoses when disconnecting to prevent entrance of dirt.

Refill with new brake fluid “DOT 3”.

Never reuse drained brake fluid.
Removal and Installation of Front Brake Tube and Brake Hose NFS000S0
REMOVAL
1. Drain brake fluid. Refer to BR-9, "Drain and Refill" .
2. Disconnect brake hose from brake tube, using a flare nut wrench.
3. Remove union bolt and remove brake hose from caliper assem-
bly.
4. Remove lock plate and remove brake hose from vehicle.
INSTALLATION
1. Assemble the union bolt and copper washer to the brake hose.
CAUTION:
Do not reuse copper washer.
2. Install brake hose by aligning with the protrusion on brake caliper assembly, and tighten union bolt to the
specified torque. Refer to BR-11, "
Hydraulic Circuit" .
3. Connect brake hose to brake tube, partially tighten flare nut by hand as much as possible, then secure it
to the bracket with lock plate.
4. Using a flare nut torque wrench, tighten flare nut to the specified torque. Refer to BR-11, "
Hydraulic Cir-
cuit" .
5. Refill brake fluid and bleed air. Refer to BR-10, "
Bleeding Brake System" .
Removal and Installation of Rear Brake Tube and Brake Hose NFS000S1
REMOVAL
1. Drain brake fluid. Refer to BR-9, "Drain and Refill" .
A. With out ICC B. With ICC 1. Front disc brake
2. Master cylinder 3. Brake booster 4. Rear disc brake
5. ABS actuator and electric unit (con-
trol unit)6. Connector 7. Brake hose
8. Brake tube
: Flare nut : 18.2 N·m (1.9 kg-m, 13 ft-lb)
: Flare nut : 16.2 N·m (1.7 kg-m, 12 ft-lb)
: Union bolt :18.2 N·m (1.9 kg-m, 13 ft-lb)
: Connector mounting bolt : 7.0 N·m (0.7 kg-m, 62 in-lb)
Refer to GI-11, "
Components" , for the symbols in the figure.
SFIA2964E

BR-24
FRONT DISC BRAKE
Revision: 2007 April2007 M35/M45
Removal and Installation of Brake Caliper AssemblyNFS000SF
REMOVAL
1. Remove tires from vehicle with power tool.
2. Fasten disc rotor using wheel nut.
3. Drain brake fluid. Refer to BR-9, "
Drain and Refill" .
4. Remove union bolt, and then disconnect brake hose from caliper assembly.
5. Remove torque member mounting bolts, and remove brake cali-
per assembly.
CAUTION:
Do not drop brake pad.
6. Remove disc rotor.
CAUTION:
Put matching marks on wheel hub assembly and disc rotor,
if it is necessary to remove disc rotor.
INSTALLATION
CAUTION:

Refill with new brake fluid “DOT 3”.

Never reuse drained brake fluid.
1. Install disc rotor.
CAUTION:
Put alignment marks on disc rotor and wheel hub at the time of removal when reusing disc rotor.
2. Install brake caliper assembly to vehicle, and tighten torque member mounting bolts to the specified
torque. Refer to BR-22, "
Components" .
CAUTION:
Do not allow oil or any moisture on all contact surfaces between steering knuckle and caliper
assembly, bolts, and washer.
3. Install brake hose to brake caliper assembly, and tighten union
bolts to the specified torque. Refer to BR-12, "
Removal and
Installation of Front Brake Tube and Brake Hose" .
4. Refill with new brake fluid and bleed air. Refer to BR-10, "
Bleed-
ing Brake System" .
5. Check front disc brake for drag.
6. Install tires to vehicle.
SFIA2437E
SDIA2608E
SFIA2431E