air condition INFINITI M35 2007 Factory Service Manual

ENGINE MAINTENANCE (VQ35DE ENGINE)
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Revision: 2007 April2007 M35/M45

When engine coolant overflows air relief hole on heater hose,
install air relief plug with new O-ring.
5. Install radiator cap.
6. Warm up engine until opening thermostat. Standard for warming-up time is approximately 10 minutes at
3,000 rpm.

Make sure thermostat opening condition by touching radiator hose (lower) to see a flow of warm water.
CAUTION:
Watch water temperature gauge so as not to overheat engine.
7. Stop the engine and cool down to less than approximately 50°C (122°F).

Cool down using fan to reduce the time.

If necessary, refill radiator up to filler neck with engine coolant.
8. Refill reservoir tank to “MAX” level line with engine coolant.
9. Repeat steps 4 through 7 two or more times with radiator cap installed until engine coolant level no longer
drops.
10. Check cooling system for leaks with engine running.
11. Warm up the engine, and check for sound of engine coolant flow while running engine from idle up to
3,000 rpm with heater temperature controller set at several position between “COOL” and “WARM”.

Sound may be noticeable at heater unit.
12. Repeat step 11 three times.
13. If sound is heard, bleed air from cooling system by repeating step 4 through 7 until engine coolant level no
longer drops.
FLUSHING COOLING SYSTEM
1. Install reservoir tank if removed, and radiator drain plug.
CAUTION:
Be sure to clean drain plug and install with new O-ring.
If water drain plugs on cylinder block are removed, close and tighten them. Refer to EM-129,
"ASSEMBLY" .
2. Remove air relief plug on heater hose.
3. Fill radiator with water until water spills from the air relief hole, then close air relief plug. Fill radiator and
reservoir tank with water and reinstall radiator cap.Reservoir tank engine coolant capacity
(At “MAX” level)
: 0.8 (7/8 US qt, 3/4 lmp qt)
Air relief plug:
: 1.2 N·m (0.12 kg-m, 11 ft-lb)
SMA412B
Radiator drain plug:
: 1.2 N·m (0.12 kg-m, 11 in-lb)
SBIA0445E

ENGINE MAINTENANCE (VQ35DE ENGINE)
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Revision: 2007 April2007 M35/M45
INSPECTION AFTER REMOVAL
Use the standard type spark plug for normal condition.
The hot type spark plug is suitable when fouling occurs with the standard type spark plug under conditions
such as:

Frequent engine starts

Low ambient temperatures
The cold type spark plug is suitable when spark knock occurs with the standard type spark plug under condi-
tions such as:

Extended highway driving

Frequent high engine revolution
CAUTION:

Do not drop or shock spark plug.

Do not use a wire brush for cleaning.

If plug tip is covered with carbon, spark plug cleaner may
be used.

Checking and adjusting plug gap is not required between
change intervals.
INSTALLATION
Install in the reverse order of removal.
Checking EVAP Vapor LinesNLS0007P
1. Visually inspect EVAP vapor lines for improper attachment and for cracks, damage, loose connections,
chafing and deterioration.
2. Inspect fuel tank filler cap vacuum relief valve for clogging, sticking, etc.
Refer to EC-39, "
EVAPORATIVE EMISSION SYSTEM" .
MakeNGK
Standard typePLFR5A-11
Hot typePLFR4A-11
Cold typePLFR6A-11
Gap (Nominal) : 1.1 mm (0.043 in)
Cleaner air pressure:
Less than 588 kPa (6 kg/cm
2 , 85 psi)
Cleaning time:
Less than 20 seconds
SMA773C
SMA806CA
: 24.5 N·m (2.5 kg-m, 18 ft-lb)

MA-24
ENGINE MAINTENANCE (VK45DE ENGINE)
Revision: 2007 April2007 M35/M45

When engine coolant overflows air relief hole on heater hose,
install air relief plug.
5. Install radiator cap.
6. Warm up until opening thermostat. Standard for warming-up time is approximately 10 minutes at 3,000
rpm.

Make sure thermostat opening condition by touching radiator hose (lower) to see a flow of warm water.
CAUTION:
Watch water temperature gauge so as not to overheat engine.
7. Stop engine and cool down to less than approximately 50°C (122°F).

Cool down using a fan to reduce the time.

If necessary, refill engine coolant up to filler neck of thermostat housing.
8. Refill reservoir tank to “MAX” level line with engine coolant.
9. Repeat steps 4 through 7 two or more times with radiator cap installed until engine coolant level no longer
drops.
10. Check cooling system for leaks with engine running.
11. Warm up engine, and check for sound of engine coolant flow while running engine from idle up to 3,000
rpm with heater temperature controller set at several position between “COOL” and “WARM”.

Sound may be noticeable at heater unit.
12. Repeat step 11 three times.
13. If sound is heard, bleed air from cooling system by repeating steps 4 through 7 until engine coolant level
no longer drops.
FLUSHING COOLING SYSTEM
1. Install reservoir tank, and radiator drain plug.
CAUTION:
Be sure to clean drain plug and install with new O-ring.
If water drain plugs on cylinder block are removed, close and tighten them. Refer to EM-257,
"ASSEMBLY" .
2. Remove air relief plug (1) on heater hose.
3. Fill thermostat housing with water until water spills from the air relief hole, then close air relief plug. Fill
thermostat housing and reservoir tank with water and reinstall radiator cap. Reservoir tank engine coolant capacity
(At “MAX” level):
0.8 (7/8 US qt, 3/4 lmp qt)
Air relief plug:
: 1.2 N·m (0.12 kg-m, 11 in-lb)
SMA412B
Radiator drain plug:
: 1.2 N·m (0.12 kg-m, 11 in-lb)
: Engine front
PBIC3394E

CHASSIS AND BODY MAINTENANCE
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Revision: 2007 April2007 M35/M45
CHASSIS AND BODY MAINTENANCEPFP:00100
Checking Exhaust SystemNLS0007Z
Check exhaust pipes, muffler and mounting for improper attachment,
leaks, cracks, damage, chafing or deterioration.

If anything is found, repair or replace damaged parts.
Checking A/T FluidNLS00080
1. Warm up engine.
2. Check for A/T fluid leakage.
3. Loosen the level gauge bolt.
4. Before driving, A/T fluid level can be checked at A/T fluid tem-
peratures of 30 to 50°C (86 to 122°F) using “COLD” range on A/
T fluid level gauge as follows.
a. Park vehicle on level surface and set parking brake.
b. Start engine and move selector lever through each gear posi-
tion. Leave selector lever in “P” position.
c. Check A/T fluid level with engine idling.
d. Remove A/T fluid level gauge and wipe clean with lint-free
paper.
CAUTION:
When wiping away the A/T fluid level gauge, always use
lint-free paper, not a cloth one.
e. Re-insert A/T fluid level gauge into A/T fluid charging pipe as far as it will go.
CAUTION:
To check A/T fluid level, insert the A/T fluid level gauge until the cap contacts the end of the A/T
fluid charging pipe, with the A/T fluid level gauge reversed from the normal attachment conditions.
f. Remove A/T fluid level gauge and note reading. If reading is at low side of range, add ATF to the A/T fluid
charging pipe.
CAUTION:
Do not overfill.
5. Drive vehicle for approximately 5 minutes in urban areas.
6. Make the A/T fluid temperature approximately 65°C (149°F).
SMA211A
SCIA4835E

MA-30
CHASSIS AND BODY MAINTENANCE
Revision: 2007 April2007 M35/M45
NOTE:
A/T fluid level will be greatly affected by temperature as shown in figure. Therefore, be certain to
perform operation while checking data with CONSULT-II.
a. Connect CONSULT-II to data link connector. Refer to AT- 9 2 , "
CONSULT-II SETTING PROCEDURE" .
b. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T” with CONSULT-II.
c. Read out the value of “ATF TEMP 1”.
7. Re-check A/T fluid level at A/T fluid temperatures of approximately 65°C (149°F) using “HOT” range on A/
T fluid level gauge.
CAUTION:

When wiping away the A/T fluid level gauge, always use lint-free paper, not a cloth one.

To check A/T fluid level, insert the A/T fluid level gauge
until the cap contacts the end of the A/T fluid charging
pipe, with the A/T fluid level gauge reversed from the nor-
mal attachment conditions as shown.
8. Check A/T fluid condition.

If ATF is very dark or smells burned, check operation of A/T.
Flush cooling system after repair of A/T.

If A/T fluid contains frictional material (clutches, bands, etc.),
replace radiator and flush cooler line using cleaning solvent
and compressed air after repair of A/T. Refer to CO-14,
"RADIATOR" (for VQ35DE engine), CO-43, "RADIATOR"
(for VK45DE engine) and AT- 1 4 , "A/T Fluid Cooler Cleaning" .
9. Install the removed A/T fluid level gauge in the A/T fluid charging
pipe.
10. Tighten level gauge bolt.
Level gauge bolt
: 5.1 N·m (0.52 kg-m, 45 in-lb)
SLIA0016E
SCIA2899E
SCIA4896E

MA-36
CHASSIS AND BODY MAINTENANCE
Revision: 2007 April2007 M35/M45
Checking Disc BrakeNLS0008C
ROTOR
Check condition, wear, and damage.
CALIPER

Check for leakage.
PA D

Check for wear or damage.
Checking Steering Gear and LinkageNLS0008D
STEERING GEAR

Check gear housing and boots for looseness, damage and
grease leakage.

Check connection with steering column for looseness.
STEERING LINKAGE
Check ball joint, dust cover and other component parts for looseness, wear, damage and grease leakage.
Front Rear
Standard thickness 28.0 mm (1.102 in) 16.0 mm (0.631 in)
Runout limit (with it attached to the vehicle) 0.035 mm (0.0014 in) 0.055mm (0.0022 in)
Wear limit 26.0 mm (1.024 in) 14.0 mm (0.551 in)
SMA922A
Front Rear
Standard thickness 11.0 mm (0.433 in) 8.5 mm (0.335 in)
Repair limit thickness 2.0 mm (0.079 in) 2.0 mm (0.079 in)
BRA0010D
SLIA0014E

PB-8
PARKING BRAKE SHOE
Revision: 2007 April2007 M35/M45
–Anti-rattle pin for excessive wear and corrosion.
–Return spring for sagging.

Make sure that adjuster moves smoothly.

Visually check the inside of drum for excessive wear, cracks, and damage. Check the inside of drum using
a pair of vernier calipers.

Replace with new part if the above part is malfunction.
INSTALLATION
Note the following, and install in the reverse order of removal.

Refer to PB-6, "Components" and apply PBC (Poly Butyl Cupry-
sil) grease or silicone-based grease to the specified points dur-
ing assembly.

Assemble adjusters so that threaded part is expanded when
rotating it in the direction shown by arrow.

Shorten adjuster by rotating it.

Check shoe sliding surface and drum inner surface for grease.
Wipe it off if it adhere on the surfaces.

Perform break-in operation as follows after replacing brake
shoes or disc rotors, or if brakes do not function well.
1. Adjust parking brake pedal stroke to the specified amount. Refer
to PB-3, "
ADJUSTMENT" .
2. Perform parking brake break-in (drag run) operation by driving vehicle under the following conditions:
3. Check parking brake pedal stroke of parking brake. Adjust again if it is outside the standard.Drive forward

Vehicle speed: Approx. 40 km/h (25 MPH) set (constant and forward)

Parking brake operating force: Approx. 400 N (40 kg, 89.9 lb) set constant

Time: Approx. 10 sec.
SFIA2426E

PDU (POWER DISTRIBUTION UNIT)
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Revision: 2007 April2007 M35/M45
Terminals and Reference Value for PDUNKS004EH
Work FlowNKS004EI
1. Check the symptom and customer's requests.
2. Understand outline of system. Refer to PG-32, "
System Description" .
3. Confirm that Intelligent Key system operates normally.
Refer to BL-24, "
POWER DOOR LOCK SYSTEM" .
4. Repair or replace any malfunctioning parts.
Refer to PG-38, "
Trouble Diagnosis Symptom Chart" .
5. INSPECTION END
57 L Power source (Fuse) Input LOCK — Battery voltage
72 B Ground — — — 0 Te r m i -
nalWire
ColorItemSignal
Input/
OutputCondition
Voltage (V)
Approx. Ignition
Switch
PositionOperation or Conditions
Termi-
nalWire
ColorItemSignal
Input/
OutputCondition
Voltage (V)
Approx. Ignition
Switch
PositionOperation or Conditions
1 P PDU wake up signal Output LOCKPush-button ignition switch is in LOCK
state, 30 seconds after all doors closeBattery voltage
Other than above 0
4 BR Ignition signal 1 OutputLOCK — Battery voltage
ACC — Battery voltage
ON — 0
5 W Ignition signal 2 OutputLOCK — Battery voltage
ACC — Battery voltage
ON — 0
8 SB ACC signal OutputLOCK — Battery voltage
ACC — 0
ON — 0
10 B Ground — — — 0
11 Y IPDM E/R status signal Input —Engine starting (During Cranking) 5
Other than above 2
12 R PDU feedback signal Input LOCKPush-button ignition switch is in LOCK
state, 30 seconds after all doors close1
Other than above 0
14 SB Power source (Fuse) Input LOCK — Battery voltage
15 L Power source (F/L) Input LOCK — Battery voltage
16 W ACC power output OutputLOCK — 0
ACC — Battery voltage
ON — Battery voltage
17 G Power source (Fuse) Input LOCK — Battery voltage
18 BR ON power output OutputLOCK — 0
ACC — 0
ON — Battery voltage

PDU (POWER DISTRIBUTION UNIT)
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Revision: 2007 April2007 M35/M45
Check PDU Power Supply and Ground CircuitNKS004EL
1. CHECK POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect PDU connector.
3. Check voltage between PDU harness connector and ground.
OK or NG
OK >> GO TO 2.
NG >> Repair or replace PDU power supply circuit.
2. CHECK GROUND CIRCUIT
Check continuity between PDU harness connector and ground.
OK or NG
OK >> Power supply and ground circuits are OK.
NG >> Repair or replace the PDU ground circuit.
Check Push-Button Ignition Switch (Ignition Switch) SystemNKS004EM
1. CHECK PUSH-BUTTON IGNITION SWITCH
1. Turn ignition switch OFF.
2. Disconnect Intelligent Key unit connector.
3. Check continuity between Intelligent Key unit harness connector
and ground.
OK or NG
OK >> Push-button ignition switch system is OK.
NG >> GO TO 2.
PDU connectorTe r m i n a l
Voltage (V)
(Approx.)
(+) (-)
M3114
Ground Battery voltage 15
17
PIIB6115E
PDU connector Terminal Continuity
M30 10 Ground Yes
PIIB6116E
Intelligent
Key unit
connectorTerminal Condition Continuity
M32 39 GroundPush-button ignition
switch is pressedYe s
Push-button ignition
switch is releasedNo
PIIB6117E

PG-40
PDU (POWER DISTRIBUTION UNIT)
Revision: 2007 April2007 M35/M45
2. CHECK PUSH-BUTTON IGNITION SWITCH OPERATION
1. Turn ignition switch OFF.
2. Check continuity push-button ignition switch connector.
OK or NG
OK >> GO TO 3.
NG >> Replace push-button ignition switch.
3. CHECK PUSH-BUTTON IGNITION SWITCH GROUND CIRCUIT SYSTEM
Check continuity between push-button ignition switch harness con-
nector and ground.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace push-button ignition switch ground cir-
cuit.
4. CHECK PUSH-BUTTON IGNITION SWITCH CIRCUIT
1. Disconnect Intelligent Key unit connector.
2. Check continuity between Intelligent Key unit harness connector and push-button switch harness connec-
tor.
3. Check continuity between push-button ignition switch harness
connector and ground.
OK or NG
OK >> GO TO 5.
NG >> Repair or replace harness between Intelligent Key unit and ignition switch.
Push-button
ignition
switch con-
nectorTerminal Condition Continuity
M27 1 4Push-button ignition
switch is pressedYe s
Push-button ignition
switch is releasedNo
PIIB6118E
Push-button ignition
switch connectorTerminal Continuity
M27 1Ground part of
push-button
ignition switchYe s
PIIB6120E
AB
Continuity Push-button
ignition switch
connectorTe r m i n a lIntelligent Key
unit connectorTerminal
M27 4 M32 39 Yes
Push-button ignition
switch connectorTerminal Continuity
M27 4 Ground No
PIIB6119E