service INFINITI M35 2007 Factory Workshop Manual

AT-270
ON-VEHICLE SERVICE
Revision: 2007 April2007 M35/M45
iii. Tighten output shaft & companion flange complement bolts (1)
to the specified torque. Refer to AT- 2 6 3 , "
REMOVAL AND
INSTALLATION" .
: Bolt (10)
CAUTION:
Do not reuse self-sealing bolts (2).
Refer to GI section to make sure icons (symbol marks) in the fig-
ure. Refer to GI-11, "
Components" .
5. Install rear engine mounting member. Refer to AT- 2 7 4 , "
Removal and Installation (2WD Models)" .
6. Install oil pan, oil pan gasket and clips (VQ35DE models) or oil pan, oil pan gasket, brackets and clips
(VK45DE models) according to the following procedures.
a. VQ35DE models
i. Install oil pan gasket to oil pan.
CAUTION:

Do not reuse oil pan gasket.

Install it in the direction to align hole positions.

Complete remove all moisture, oil and old gasket, etc. from oil pan gasket mounting surface.
ii. Install oil pan (2) (with oil pan gasket) and clips (1) to transmis-
sion case.
: Front
: Bolt (22)
CAUTION:

Install it so that drain plug comes to the position as
shown in the figure.

Be careful not to pinch harnesses.

Completely remove all moisture, oil and old gasket, etc.
from oil pan mounting surface.
iii. Tighten oil pan mounting bolts to the specified torque in numeri-
cal order shown in the figure after temporarily tightening them.
Tighten oil pan mounting bolts to the specified torque. Refer to
AT- 2 6 3 , "
Components" .
CAUTION:
Do not reuse oil pan mounting bolts.
b. VK45DE models
i. Install oil pan gasket to oil pan.
CAUTION:

Do not reuse oil pan gasket.

Install it in the direction to align hole positions.

Complete remove all moisture, oil and old gasket, etc. from oil pan gasket mounting surface.
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ON-VEHICLE SERVICE
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ii. Install oil pan (3) (with oil pan gasket), clips (1) and brackets (2)
to transmission case.
: Front
: Bolt (22)
CAUTION:

Install it so that drain plug comes to the position as
shown in the figure.

Be careful not to pinch harnesses.

Completely remove all moisture, oil and old gasket, etc.
from oil pan mounting surface.

Be careful with installation direction of brackets (2).
iii. Tighten oil pan mounting bolts to the specified torque in numeri-
cal order shown in the figure after temporarily tightening them.
Tighten oil pan mounting bolts to the specified torque. Refer to
AT- 2 6 3 , "
Components" .
CAUTION:
Do not reuse oil pan mounting bolts.
7. Install drain plug to oil pan. Tighten a necessary drain plug with
specified torque. Refer to AT- 2 6 3 , "
Components" .
CAUTION:
Do not reuse drain plug gasket.
8. Install control rod. Refer to AT- 2 2 6 , "
Control Rod Removal and
Installation" .
9. Install rear propeller shaft. Refer to PR-8, "
Removal and Installation" .
10. Install exhaust front tube and center muffler. Refer to EX-5, "
Removal and Installation" .
11. Pour ATF into A/T assembly. Refer to AT- 1 2 , "
Changing A/T Fluid" .
12. Connect the battery cable to the negative terminal.
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DISASSEMBLY
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56. Remove D-rings from reverse brake piston.
57. Use a pin punch [4 mm (0.16 in) dia. commercial service tool] to
knock out retaining pin.
58. Remove manual shaft retaining pin with a pair of nippers.
59. Remove manual plate (with parking rod) from manual shaft.
60. Remove parking rod from manual plate.
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AT-344
ASSEMBLY
Revision: 2007 April2007 M35/M45
ASSEMBLYPFP:00000
Assembly (1)NCS001RA
1. As shown in the figure, use a drift [22 mm (0.87 in) dia. commer-
cial service tool] to drive manual shaft oil seals into the transmis-
sion case until it is flush.
CAUTION:

Do not reuse manual shaft oil seals.

Apply ATF to manual shaft oil seals.
2. Install detent spring and spacer in transmission case. Tighten
detent spring and spacer bolts to the specified torque. Refer to
AT- 2 8 1 , "
Components" .
3. Install manual shaft to transmission case.
4. Install parking rod to manual plate.
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AT-370
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2007 April2007 M35/M45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationsNCS001RD
*1: Refer to MA-12, "Fluids and Lubricants" .
Vehicle Speed at Which Gear Shifting OccursNCS001RE
2WD MODELS

At half throttle, the accelerator opening is 4/8 of the full opening.

At half throttle, the accelerator opening is 4/8 of the full opening.
AW D M OD E LS

At half throttle, the accelerator opening is 4/8 of the full opening. Applied modelVQ35DE engine VK45DE engine
2WD AWD 2WD
Automatic transmission model RE5R05A
Transmission model code number 98X1D, 98X6C 98X1C, 98X6D 95X7A
Stall torque ratio 1.74: 1 1.87: 1
Transmission gear ratio1st 3.842 3.827
2nd 2.353 2.368
3rd 1.529 1.519
4th 1.000 1.000
5th 0.839 0.834
Reverse 2.765 2.613
Recommended fluid Genuine NISSAN Matic J ATF*1
Fluid capacity 10.3 liter (10-7/8 US qt, 9-1/8 Imp qt)
CAUTION:

Use only Genuine NISSAN Matic J ATF. Do not mix with other fluid.

Using ATF other than Genuine NISSAN Matic J ATF will deteriorate in driveability and A/T durability, and may damage the
A/T, which is not covered by the warranty.
Engine model VQ35DE
Throttle positionVehicle speed km/h (MPH)
D
1 →D2D2 →D3D3 →D4D4 →D5D5 →D4D4 →D3D3 →D2D2 →D1
Full throttle 52 - 56
(32 - 35)85 - 93
(53 - 58)126 - 136
(78 - 85)195 - 205
(121 - 127)191 - 201
(119 - 125)113- 123
(70 - 76)70 - 78
(44 - 48)28 - 32
(17 - 20)
Half throttle 42 - 46
(26 - 29)70 - 76
(44 - 47)107 - 115
(67 - 71)140 - 148
(87 - 92)111 - 11 9
(69 - 74)67 - 75
(42 - 47)35 - 41
(22 - 25)11 - 1 5
(7 - 9)
Engine model VK45DE
Throttle positionVehicle speed km/h (MPH)
D
1 →D2D2 →D3D3 →D4D4 →D5D5 →D4D4 →D3D3 →D2D2 →D1
Full throttle 56 - 60
(35 - 37)89 - 97
(55 - 60)121 - 131
(75 - 81)206 - 216
(128 - 134)202 - 212
(126 - 132)121 - 131
(75 - 81)73 - 81
(45 - 50)30 - 34
(19 - 21)
Half throttle 48 - 52
(30 - 32)82 - 88
(51 - 55)126 - 134
(78 - 83)155 - 163
(96 - 101)128 - 136
(80 - 85)70 - 78
(43 - 48)29 - 35
(18 - 22)9 - 13
(6 - 8)
Engine model VQ35DE
Throttle positionVehicle speed km/h (MPH)
D
1 →D2D2 →D3D3 →D4D4 →D5D5 →D4D4 →D3D3 →D2D2 →D1
Full throttle 50 - 54
(31 - 34)81 - 89
(50 - 55)120 - 130
(75 - 81)187 - 197
(116 - 122)183 - 193
(114 - 120)108 - 118
(67 - 73)66 - 74
(41 - 46)27 - 31
(17 - 19)
Half throttle 40 - 44
(25 - 27)67 - 73
(42 - 45)102 - 110
(63 - 68)133 - 141
(83 - 88)106 - 114
(66 - 71)64 - 72
(40 - 45)33 - 39
(21 - 24)11 - 1 5
(7 - 9)

SERVICE DATA AND SPECIFICATIONS (SDS)
AT-371
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Vehicle Speed at Which Lock-Up Occurs/ReleasesNCS001RF
2WD MODELS

At closed throttle, the accelerator opening is less than 1/8 condition. (Closed throttle position signal: OFF)

At half throttle, the accelerator opening is 4/8 of the full opening.

At closed throttle, the accelerator opening is less than 1/8 condition. (Closed throttle position signal: OFF)

At half throttle, the accelerator opening is 4/8 of the full opening.
AWD MODELS

At closed throttle, the accelerator opening is less than 1/8 condition. (Closed throttle position signal: OFF)

At half throttle, the accelerator opening is 4/8 of the full opening.
Stall SpeedNCS001RG
Line PressureNCS001RH
A/T Fluid Temperature SensorNCS001RI
Engine model VQ35DE
Throttle positionVehicle speed km/h (MPH)
Lock-up ON Lock-up OFF
Closed throttle 53 - 61 (33 - 38) 50 - 58 (31 - 36)
Half throttle 196 - 204 (122 - 127) 138 - 146 (86 - 91)
Engine model VK45DE
Throttle positionVehicle speed km/h (MPH)
Lock-up ON Lock-up OFF
Closed throttle 67 - 75 (42 - 47) 50 - 58 (31 - 36)
Half throttle 181 - 189 (112 - 117) 160 - 168 (99 - 104)
Engine model VQ35DE
Throttle positionVehicle speed km/h (MPH)
Lock-up ON Lock-up OFF
Closed throttle 51 - 59 (32 - 37) 48 - 56 (30 - 35)
Half throttle 188 - 196 (117 - 122) 132 - 140 (82 - 87)
Engine model Stall speed
VQ35DE 2,650 - 2,950 rpm
VK45DE 2,260 - 2,560 rpm
Engine speedLine pressure [kPa (kg/cm
2 , psi)]
“R” position “D”, “M” positions
At idle speed 425 - 465 (4.3 - 4.7, 62 - 67) 379 - 428 (3.9 - 4.4, 55 - 62)
At stall speed 1,605 - 1,950 (16.4 - 19.9, 233 - 283) 1,310 - 1,500 (13.4 - 15.3, 190 - 218)
Name Condition CONSULT-II “DATA MONITOR” (Approx.) Resistance (Approx.)
ATF TEMP SE 10°C (32°F) 3.3 V 15 kΩ
20°C (68°F) 2.7 V 6.5 kΩ
80°C (176°F) 0.9 V 0.9 kΩ
ATF TEMP SE 20°C (32°F) 3.3 V 10 kΩ
20°C (68°F) 2.5 V 4 kΩ
80°C (176°F) 0.7 V 0.5 kΩ

AT-372
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2007 April2007 M35/M45
Turbine Revolution SensorNCS001RJ
Vehicle Speed Sensor A/T (Revolution Sensor)NCS001RK
Reverse BrakeNCS001RL
*: Always check with the Parts Department for the latest parts information.
Total End PlayNCS001RM
BEARING RACE FOR ADJUSTING TOTAL END PLAY
*: Always check with the Parts Department for the latest parts information.Name ConditionData
(Approx.)
Turbine revolution
sensor 1When running at 50 km/h (31 MPH) in 4th speed with the closed throttle position signal “OFF”.
1.3 kHz
Turbine revolution
sensor 2When running at 20 km/h (12 MPH) in 1st speed with the closed throttle position signal “OFF”.
Name Condition Data (Approx.)
Revolution sensor When running at 20 km/h (12 MPH). 185 Hz
Model code number 98X1D, 98X6C, 98X1C, 98X6D, 95X7A
Number of drive plates6
Number of driven plates6
Clearance mm (in) Standard 0.7 - 1.1 (0.028 - 0.043)
Thickness of retaining platesThickness mm (in) Part number*
4.2 (0.165)
4.4 (0.173)
4.6 (0.181)
4.8 (0.189)
5.0 (0.197)
5.2 (0.205) 31667 90X14
31667 90X15
31667 90X16
31667 90X17
31667 90X18
31667 90X19
Total end play mm (in) 0.25 - 0.55 (0.0098 - 0.0217)
Thickness mm (in) Part number*
0.8 (0.031)
1.0 (0.039)
1.2 (0.047)
1.4 (0.055)
1.6 (0.063)
1.8 (0.071)31435 95X00
31435 95X01
31435 95X02
31435 95X03
31435 95X04
31435 95X05

ATC-1
AUTOMATIC AIR CONDITIONER
J AIR CONDITIONER
CONTENTS
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AT C
Revision: 2007 April2007 M35/M45
AUTOMATIC AIR CONDITIONER
PRECAUTIONS .......................................................... 5
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 5
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................... 5
OPERATION PROCEDURE ................................. 5
Precautions for Procedures without Cowl Top Cover ..... 6
Precautions for Working with HFC-134a (R-134a) ..... 6
CONTAMINATED REFRIGERANT ....................... 7
General Refrigerant Precautions .............................. 7
Precautions for Refrigerant Connection ................... 7
ABOUT ONE-TOUCH JOINT ................................ 7
FEATURES OF NEW TYPE REFRIGERANT
CONNECTION .................................................... 10
O-RING AND REFRIGERANT CONNECTION ... 10
Precautions for Servicing Compressor ................... 12
Precautions for Service Equipment ........................ 13
RECOVERY/RECYCLING EQUIPMENT ............ 13
ELECTRICAL LEAK DETECTOR ....................... 13
VACUUM PUMP ................................................. 13
MANIFOLD GAUGE SET .................................... 13
SERVICE HOSES ............................................... 14
SERVICE COUPLERS ........................................ 14
REFRIGERANT WEIGHT SCALE ...................... 14
CHARGING CYLINDER ...................................... 14
Precautions for Leak Detection Dye ....................... 15
IDENTIFICATION ................................................ 15
IDENTIFICATION LABEL FOR VEHICLE ........... 15
PREPARATION ......................................................... 16
Special Service Tools ............................................. 16
HFC-134a (R-134a) Service Tools and Equipment ... 17
Commercial Service Tools ...................................... 19
REFRIGERATION SYSTEM ..................................... 20
Refrigerant Cycle ................................................... 20
REFRIGERANT FLOW ....................................... 20
FREEZE PROTECTION ..................................... 20
Refrigerant System Protection ............................... 20
REFRIGERANT PRESSURE SENSOR ............. 20
PRESSURE RELIEF VALVE ............................... 20Variable Displacement Compressor ....................... 21
GENERAL INFORMATION ................................. 21
DESCRIPTION .................................................... 22
Component Layout ................................................. 25
LUBRICANT .............................................................. 26
Maintenance of Lubricant Quantity in Compressor ... 26
LUBRICANT ........................................................ 26
LUBRICANT RETURN OPERATION .................. 26
LUBRICANT ADJUSTING PROCEDURE FOR
COMPONENTS REPLACEMENT EXCEPT
COMPRESSOR .................................................. 27
LUBRICANT ADJUSTING PROCEDURE FOR
COMPRESSOR REPLACEMENT ....................... 27
AIR CONDITIONER CONTROL ............................... 29
Description of Air Conditioner LAN Control System ... 29
System Construction .............................................. 29
OPERATION ........................................................ 30
TRANSMISSION DATA AND TRANSMISSION
ORDER ............................................................... 30
AIR MIX DOOR CONTROL (AUTOMATIC TEM-
PERATURE CONTROL) ..................................... 31
FAN SPEED CONTROL ...................................... 31
INTAKE DOOR CONTROL ................................. 31
MODE DOOR CONTROL ................................... 31
UPPER VENTILATOR DOOR CONTROL .......... 31
MAGNET CLUTCH CONTROL ........................... 32
SELF-DIAGNOSIS SYSTEM .............................. 32
Description of Control System ................................ 33
Control Operation ................................................... 33
DISPLAY SCREEN .............................................. 33
MULTIFUNCTION SWITCH ................................ 34
DISPLAY SCREEN .............................................. 34
MODE SWITCH (DRIVER SIDE) ........................ 34
MODE SWITCH (PASSENGER SIDE) ................ 34
TEMPERATURE CONTROL SWITCH (POTEN-
TIO TEMPERATURE CONTROL) (DRIVER
SIDE) ................................................................... 34
TEMPERATURE CONTROL SWITCH (POTEN-
TIO TEMPERATURE CONTROL) (PASSEN-
GER SIDE) .......................................................... 34

ATC-3
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Revision: 2007 April2007 M35/M45 INSPECTION FLOW .......................................... 110
Memory Function ................................................. . 111
INSPECTION FLOW ......................................... . 111
Ambient Sensor Circuit ......................................... 112
COMPONENT DESCRIPTION .......................... 112
AMBIENT TEMPERATURE INPUT PROCESS .. 112
DIAGNOSIS PROCEDURE FOR AMBIENT
SENSOR ............................................................ 112
COMPONENT INSPECTION ............................. 114
In-vehicle Sensor Circuit ....................................... 115
COMPONENT DESCRIPTION .......................... 115
DIAGNOSIS PROCEDURE FOR IN-VEHICLE
SENSOR ............................................................ 116
COMPONENT INSPECTION ............................. 117
Sunload Sensor Circuit ......................................... 118
COMPONENT DESCRIPTION .......................... 118
SUNLOAD INPUT PROCESS ........................... 118
DIAGNOSIS PROCEDURE FOR SUNLOAD
SENSOR ............................................................ 118
COMPONENT INSPECTION ............................ 120
Intake Sensor Circuit ............................................ 121
COMPONENT DESCRIPTION ......................... 121
DIAGNOSIS PROCEDURE FOR INTAKE SEN-
SOR .................................................................. 121
COMPONENT INSPECTION ............................ 122
CONTROLLER ....................................................... 123
Removal and Installation of Multifunction Switch . 123
REMOVAL ......................................................... 123
INSTALLATION ................................................. 123
AUTO AMP ............................................................. 124
Removal and Installation of Unified Meter and A/C
Auto Amp. ............................................................ 124
REMOVAL ......................................................... 124
INSTALLATION ................................................. 124
AMBIENT SENSOR ................................................ 125
Removal and Installation ...................................... 125
REMOVAL ......................................................... 125
INSTALLATION ................................................. 125
IN-VEHICLE SENSOR ............................................ 126
Removal and Installation ...................................... 126
REMOVAL ......................................................... 126
INSTALLATION ................................................. 126
SUNLOAD SENSOR .............................................. 127
Removal and Installation ...................................... 127
REMOVAL ......................................................... 127
INSTALLATION ................................................. 127
INTAKE SENSOR ................................................... 128
Removal and Installation ...................................... 128
REMOVAL ......................................................... 128
INSTALLATION ................................................. 128
BLOWER UNIT ....................................................... 129
Removal and Installation ...................................... 129
REMOVAL ......................................................... 129
INSTALLATION ................................................. 129
Disassembly and Assembly ................................. 130
BLOWER MOTOR .................................................. 131
Removal and Installation ...................................... 131
REMOVAL ......................................................... 131
INSTALLATION ................................................. 131INTAKE DOOR MOTOR .........................................132
Removal and Installation ......................................132
REMOVAL .........................................................132
INSTALLATION .................................................132
IN-CABIN MICROFILTER .......................................133
Removal and Installation ......................................133
FUNCTION ........................................................133
REPLACEMENT TIMING ..................................133
REPLACEMENT PROCEDURES .....................133
HEATER & COOLING UNIT ASSEMBLY ...............134
Removal and Installation ......................................134
REMOVAL .........................................................134
INSTALLATION .................................................135
Disassembly and Assembly ..................................137
MODE DOOR MOTOR ............................................139
Removal and Installation ......................................139
REMOVAL .........................................................139
INSTALLATION .................................................139
AIR MIX DOOR MOTOR .........................................140
Removal and Installation ......................................140
REMOVAL .........................................................140
INSTALLATION .................................................140
UPPER VENTILATOR DOOR MOTOR ..................141
Removal and Installation ......................................141
REMOVAL .........................................................141
INSTALLATION .................................................141
HEATER CORE .......................................................142
Removal and Installation ......................................142
REMOVAL .........................................................142
INSTALLATION .................................................142
DUCTS AND GRILLES ...........................................143
Removal and Installation ......................................143
COMPONENT LAYOUT ....................................143
REMOVAL .........................................................145
INSTALLATION .................................................149
REFRIGERANT LINES ...........................................150
HFC-134a (R-134a) Service Procedure ...............150
SETTING OF SERVICE TOOLS AND EQUIP-
MENT ................................................................150
Components .........................................................152
VQ35DE ............................................................152
VK45DE .............................................................153
Removal and Installation of Compressor ..............153
REMOVAL .........................................................153
INSTALLATION .................................................156
Check Disc to Pulley Clearance ...........................156
Removal and Installation of Low-pressure Flexible
Hose and Pipe ......................................................157
REMOVAL .........................................................157
INSTALLATION .................................................157
Removal and Installation of High-pressure Flexible
Hose .....................................................................158
REMOVAL .........................................................158
INSTALLATION .................................................159
Removal and Installation of High-pressure Pipe 1
(Engine Compartment) .........................................159
REMOVAL .........................................................159
INSTALLATION .................................................160
Removal and Installation of Low-pressure Pipe 1

ATC-4Revision: 2007 April2007 M35/M45 and High-pressure Pipe 2 .....................................161
REMOVAL .........................................................161
INSTALLATION ..................................................162
Removal and Installation of Liquid Tank ...............163
DISASSEMBLY AND ASSEMBLY .....................163
REMOVAL .........................................................163
INSTALLATION ..................................................164
Removal and Installation of Condenser ................164
REMOVAL .........................................................164
INSTALLATION ..................................................166
Removal and Installation of Refrigerant Pressure
Sensor ..................................................................166
REMOVAL .........................................................166
INSTALLATION ..................................................166
Removal and Installation of Evaporator ................167
REMOVAL .........................................................167
INSTALLATION ..................................................167Removal and Installation of Expansion Valve .......168
REMOVAL ..........................................................168
INSTALLATION ..................................................168
Checking for Refrigerant Leaks ............................169
Checking System for Leaks Using the Fluorescent
Leak Detector ........................................................169
Dye Injection .........................................................169
Electrical Leak Detector ........................................170
PRECAUTIONS FOR HANDLING LEAK
DETECTOR .......................................................170
CHECKING PROCEDURE ................................171
SERVICE DATA AND SPECIFICATIONS (SDS) ....173
Compressor ..........................................................173
Lubricant ...............................................................173
Refrigerant ............................................................173
Engine Idling Speed ..............................................173
Belt Tension ..........................................................173