INFINITI Q70 HYBRID 2014 Dismantling Guide

2-2 High Voltage-Related and 12V-Related Component Locations and
Descriptions
NO
TE:
Components with white number in black background are high voltage components. AAYIA0338ZZ
DG–11

No. Component
LocationDescription
Lithium-ion
(Li-ion)
Battery Trunk area (behind
rear seat back) The Li-ion battery stores and outputs DC
power (Maximum voltage 400V) needed to
propel the vehicle.
DC/DC Converter Trunk area (mounted
to top of Li-ion bat-
tery) The DC/DC converter reduces the voltage of
the Li-ion battery to provide power to the 12V
battery in order to operate the vehicle’s electric
components (headlights, audio system, etc.) .
Service Plug Trunk area (below
parcel shelf; behind
access door in trim
panel) This is used to disable the high voltage system.
12V Battery Trunk area (below
parcel shelf; behind
trim panel left of
Li-ion battery) A lead-acid battery that supplies power to the
low voltage devices.
High Voltage Har-
nesses Trunk area (on Li-ion
battery) , under floor
pan, engine com-
partment Orange-colored power cables carry high DC
voltage between each of the high voltage com-
ponents.
Electric Air Condi-
tioner Compressor Engine compart-
ment (front driver
side) Air conditioner compressor
Traction Motor
Inverter Engine compart-
ment (rear passen-
ger side) Converts the DC power stored in the Li-ion
battery to three-phase AC power and controls
motor torque (revolution) by regulating the
motor current. The inverter has a built in high
voltage capacitor.
Traction Motor Built-into the trans-
mission Converts three-phase alternating current (AC)
power to drive power (torque) which propels
the vehicle.
2-3 Li-ion Battery Pack Specifications Li-ion Battery Specifications
Li-ion

battery voltage 346V (400V max.)
Number of Li-ion battery modules in the pack 12
Li-ion battery module voltage 28.8V each
Li-ion battery dimensions 33.35 x 17.83 x 15.43 in. (847 x 453 x 392 mm)
Li-ion battery weight 121.28 lbs (55 kg)
DG–12

2-4 High Voltage Safety Measures
Circuit insulation
The high voltage positive (+) and negative (-) circuits are insulated
from the metal chassis.
Reducing the risk of electrocution The high voltage components and harnesses have insulated cases or orange-colored coverings which provide insulation and easy
identification.
The high voltage battery case is electrically connected to the vehicle ground.
This connection helps protect the vehicle occupants and vehicle dismantlers
from high voltage electrical shock.
Identification The high voltage components are labeled “WARNING” similar to label
shown below. All high voltage harnesses are coated in orange.
2-4.1 Warning Label AAYIA0010ZZ
DG–13

2-5 High Voltage Safety System
The
high voltage safety system is intended to help keep vehicle occupants and emergency responders safe
from high voltage electricity. • A high voltage fuse provides short circuit protection inside the high voltage battery.
• The high voltage safety system is insulated from the metal chassis.
• Positive and negative high voltage power cables are connected to the high voltage battery and arecontrolled by normally open system main relays (SMR1 and SMR2) . When the vehicle is shut off,
the relays stop electrical flow from leaving the high voltage battery. However, it can take
approximately ten (10) minutes for the high voltage capacitor to fully discharge. • The high voltage system and high voltage capacitor may remain powered for up to
approximately
10 minutes after the vehicle is shut off. Personal Protective Equipment
(PPE) must always be worn when touching or working on high voltage components
to avoid risk of electrical shock and severe personal injury or death.
• The high voltage battery retains high voltage at all times. PPE must always be worn when touching or working on high voltage components to avoid risk of electrical shock and
severe personal injury or death.
• A ground fault monitor continuously monitors for high voltage leakage to the metal chassis while the vehicle is running. If a malfunction is detected, the HPCM (hybrid powertrain control module) will
illuminate the hybrid system warning lamp in the instrument cluster. AAYIA0001GB
DG–14

• The high voltage battery relays (SMR1 and SMR2) will automatically open to stop the electrical flow
in a frontal collision that is sufficient enough to activate the supplemental restraint system (SRS) .
2-6 High Voltage Circuit Shut-Off System
This vehicle is equipped with a system to shut off the current from the Li-ion battery by the following
methods: Service plug
Positioned in the center area of the Li-ion battery, this plug shuts off the
output
of high voltage when manually removed.
System main relays (located
in the high voltage battery) Controlled by the ignition switch, these relays are powered by the 12V
system and shut off high voltage from the Li-ion battery.
Emergency shut-off system In the case of a collision (air bag deployment, etc.) or certain system mal- functions this system is designed to shut off the high voltage from the
Li-ion battery.
2-7 Preventing Electrical Shock 1. If it is necessary to touch any of the high voltage harnesses or components, always wearappropriate Personal Protective Equipment (PPE) [refer to 3-1 Preparation Items (DG–17)]. Shut
off

the high voltage system by referring to 3-4.1 High Voltage System Shut-Down
Procedure

(DG–19) .
2.

To avoid the risk of electrocution, NEVER touch the inside of the Li-ion battery with bare hands
after shutting off the high voltage system. The Li-ion battery maintains charge even though the
high voltage system is shut down. PPE must always be worn when touching or working on high
voltage components.
3. Cover damaged high voltage components with insulated tape.
DG–15

3. Preparation for Dismantling
• Failure to properly shut down the high voltage electrical system before the
Dismantling Procedures are performed will result in serious injury or death from
electrical shock. To prevent serious injury or death, NEVER touch high voltage
harnesses or components without always wearing appropriate Personal Protective
Equipment (PPE) . PPE must always be worn when touching or working on high
voltage components.
• If it is necessary to touch any of the high voltage harnesses or components you
must
always wear appropriate PPE to avoid electrical shock. PPE must always be worn
when touching or working on high voltage components. Shut down the high voltage
system by following the steps outlined in 3-4.1 High Voltage System Shut-Down
Procedure.

(DG–19) Wait approximately ten (10) minutes for complete discharge of the
high

voltage capacitor after the high voltage system has been shut down. • NEVER assume the Q70 HYBRID is shut OFF simply because it is quiet.
•

If it becomes necessary for the dismantler to leave the vehicle, place a “DANGER” sign
(for example, refer to 5. Storing the Vehicle (DG–36)) on the vehicle to alert other people
that

the vehicle contains a high voltage battery.
• If the READY indicator is ON the high voltage system is active.
•

If possible, be sure to check the READY indicator on the instrument cluster and
verify

that the READY indicator is OFF and the high voltage system is stopped.
DG–16

3-1 Preparation Items
Preparation Items
Specification Purpose
PPE (personal protective
equipment):
Insulated gloves Up to 1,000V
For
protection from high voltage electri-
cal shock
Insulated shoes –
Safety

shield –
W

renches Size: 10mm
T
o remove the 12V battery terminal
bolt.
Solvent resistant
protection gloves
Solvent resistant
protection shoes –
To utilize in the event of a Li-ion battery
electrolytic solution leak.
–
Absorbent pad The same pad used for internal com-
bustion engine fluids can be used. To absorb any Li-ion battery electrolytic
solution leakage.
Standard fire fighting
equipment Standard fire fighting equipment.
Depending on type of fire (vehicle or
battery) use standard fire fighting
equipment (water or extinguisher) . To extinguish a fire.
Insulated tape Insulating To cover any damaged harnesses to
protect from and prevent electrical
shock. Tape should cover all bare or
damaged wire.
DG–17

3-2 Personal Protective Equipment (PPE) and Insulated Tools
3-2.1
Personal Protective Equipment (PPE) Protective Wear Control
Perform an inspection of the Personal Protective Equipment (PPE) items before beginning work. Do not use
any damaged PPE items.
3-2.2 Daily Inspection
This inspection is performed before and after use. The worker who will be using the items should perform
the inspection and check for deterioration and damage. • Insulated rubber gloves should be inspected for scratches, holes and tears. (Visual check and airleakage test)
• Insulated safety boots should be inspected for holes, damage, nails, metal pieces, wear or other problems on the soles. (Visual check)
• Insulated rubber sheet should be inspected for tears. (Visual check)
3-2.3 Insulated Tools
When performing work at locations where high voltage is applied (such as terminals) , use insulated tools
meeting 1,000V/300A specifications.
3-3 Discharge Procedures Do not perform this procedure if the high voltage battery is damaged. If you are unsure of
battery

damage, use extreme caution and always wear appropriate Personal Protective
Equipment (PPE) when working on high voltage components.
Li-ion battery discharging must take place before dismantling. Sufficient discharging can be achieved by
following these steps. 1. Place the shift selector into the Park (P) position
2. Apply the parking brake.
3. Set wheel chocks to ensure the vehicle is completely stopped.
4. Fasten the driver seat belt and close the driver door.
5. Apply foot brake and press the ignition switch to turn the system ON. Confirm READY indicator in instrument cluster turns ON.
a.
If the engine starts, leave the engine on until idling stops.
b. If the engine does NOT start, move on to next step.
6. Remove the shift lock cover (A) using a suitable tool.
7. Push down the shift lock (B) as shown in the illustration.
8. Push the shift selector button (C) and move the shift selector to Neutral (N) position (D) while holding down
the shift lock.
NOTE:
DO NOT press accelerator or foot brake after
moving the shift selector to the Neutral (N)
position. Otherwise Li-ion battery will start to be
charged. AAYIA0067ZZ
DG–18

9. Release the parking brake.
10. Turn ON electric devices such as headlamps, A/C (set to the coldest temperature) and rear
window defogger to discharge the high voltage battery. Allow approximately 15 minutes to
discharge. Discharge is complete when the READY indicator (B) (green) turns OFF and the
hybrid

system warning indicator (C) (orange) turns ON.
11. Press the ignition switch (A) to turn the system OFF.
Please contact following number if the vehicle could not be discharged. • 1-800-662-6200 (US) or 1-800-361-4792 (Canada)
• Hours of operation are 8am-5pm (Monday-Friday) Eastern, Central and Pacific time zones.
3-4 How to Handle a Damaged Vehicle
3-4.1 High Voltage System Shut-Down Procedure
Any of the following procedures can shut down the high voltage system. The dismantling operation can only
begin after shutting down the high voltage system. If the vehicle is heavily damaged, for example the Li-ion
battery is deformed, broken or cracked, appropriate PPE must always be used and the Li-ion battery and
high voltage components must not be touched. • Failure to properly shut down the high voltage system before the dismantling
procedures
are performed will result in serious injury or death from electrical shock. To
prevent serious injury or death, NEVER touch high voltage harnesses or components
without always wearing appropriate Personal Protective Equipment (PPE) . PPE
must always be worn when touching or working on high voltage components
• When contact with high voltage components or high voltage harnesses is
unavoidable,
or when there is risk of such contact, you must always wear appropriate
PPE. PPE must always be worn when touching or working on high voltage
components. AAYIA0033ZZ
DG–19

• The vehicle contains parts that contain powerful magnets. If a person who is wearing a
pacemaker or other medical device is close to these parts, the medical device may be
affected by the magnets. Such persons must not perform work on the vehicle.
• Be sure to check the READY indicator (1) in the instrument cluster, and verify that the READY indicator is off and the high voltage system is stopped.
• After the high voltage system is shut down, please wait for approximately ten (10) minutes for complete discharge of the high voltage capacitor. While waiting, do not
operate any vehicle functions.
• Remove the 12V battery negative (-) terminal and wait for three (3) minutes to discharge the air bag capacitor. Even though the 12V battery negative (-) is disconnected, the
Supplemental Restraint System (SRS) air bag maintains voltage for three (3) minutes.
There is a possibility of sudden SRS air bag inflation due to harness short circuit or
damage and it may cause serious injuries.
• The 12V system will remain active even after the 12V battery negative (-) terminal is removed while the high voltage system is active. This is because the DC/DC converter will
not shut down and power will be supplied to the 12V system and high voltage system
continuously.
Before disconnecting the 12V battery terminal, if necessary, lower the windows, adjust the steering column,
adjust the seats, unlock the doors, open the trunk, etc. as required. Once the 12V battery is disconnected,
power controls will not operate.
Powering Down the High Voltage System
The high voltage system can be shut down with any 1 of the following procedures: • Turn OFF the power switch and disconnect the 12V battery. Refer to Primary Procedure (DG–21)
.
•

Remove the fuse for the high voltage control system and disconnect the 12V battery.
Refer to Alternate Procedure 1 (Remove Fuses) (DG–23) .
•

Remove the service plug and disconnect the 12V battery. Refer to Alternate Procedure 2 (Remove
Service

Plug) (DG–25) .DG–20