air INFINITI QX56 2010 Factory Service Manual

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S CONNECTOR CIRCUITSTR-13
< COMPONENT DIAGNOSIS >
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Are the continuity test results as specified?
YES >> Further inspection necessary. Refer to
STR-5, "Work Flow".
NO >> Repair the harness.
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STARTER MOTORSTR-19
< ON-VEHICLE REPAIR >
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ON-VEHICLE REPAIR
STARTER MOTOR
Removal and InstallationINFOID:0000000005315462
REMOVAL
1. Remove the intake manifold. Refer to
EM-26, "Removal and Installation".
2. Remove both the starter "S connector circuit" and "B terminal circuit" harness connectors.
3. Remove the two starter bolts, using power tools.
4. Remove the starter.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Tighten terminal nut carefully.
WKIA1388E
Terminal nut : 10.8 N·m (1.1 kg-m, 8 ft-lb)
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TM-1
TRANSMISSION & DRIVELINE
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CONTENTS
TRANSAXLE & TRANSMISSION
BASIC INSPECTION ....... .............................5
DIAGNOSIS AND REPAIR WORKFLOW ..... .....5
Work Flow ........................................................... ......5
Diagnostic Work Sheet ..............................................6
FUNCTION DIAGNOSIS ...............................8
A/T CONTROL SYSTEM ................................ .....8
Cross-Sectional View (2WD models) .................. ......8
Cross-Sectional View (4WD models) ........................9
Shift Mechanism ........................................................9
TCM Function ..........................................................20
CAN Communication ...............................................21
Input/Output Signal of TCM .....................................22
Line Pressure Control .............................................22
Shift Control ........................................................ ....24
Lock-up Control .......................................................25
Engine Brake Control ..............................................26
Control Valve ...........................................................26
Component Parts Location ......................................28
A/T SHIFT LOCK SYSTEM ............................ ....29
System Description ............................................. ....29
Component Parts Location ......................................29
ON BOARD DIAGNOSTIC (OBD) SYSTEM ......30
Introduction ......................................................... ....30
OBD-II Function for A/T System ..............................30
One or Two Trip Detection Logic of OBD-II ............30
OBD-II Diagnostic Trouble Code (DTC) ..................30
Malfunction Indicator Lamp (MIL) ............................31
DIAGNOSIS SYSTEM (TCM) .............................32
CONSULT-III Function (TRANSMISSION) ......... ....32
Diagnosis Procedure without CONSULT-III ........ ....37
COMPONENT DIAGNOSIS .........................40
U1000 CAN COMM CI RCUIT .............................40
Description .......................................................... ....40
On Board Diagnosis Logic ......................................40
Possible Cause .................................................... ....40
DTC Confirmation Procedure ..................................40
Diagnosis Procedure ...............................................40
P0615 STARTER RELAY .................................41
Description ...............................................................41
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ....
41
On Board Diagnosis Logic .......................................41
Possible Cause ........................................................41
DTC Confirmation Procedure ..................................41
Diagnosis Procedure ...............................................41
P0700 TRANSMISSION CONTROL .................44
Description ...............................................................44
On Board Diagnosis Logic .......................................44
Possible Cause ........................................................44
DTC Confirmation Procedure ..................................44
Diagnosis Procedure ...............................................44
P0705 TRANSMISSION RANGE SWITCH A ...45
Description ...............................................................45
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ....
45
On Board Diagnosis Logic .......................................45
Possible Cause ........................................................45
DTC Confirmation Procedure ..................................45
Diagnosis Procedure ...............................................45
P0717 INPUT SPEED SENSOR A ....................48
Description ...............................................................48
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ....
48
On Board Diagnosis Logic .......................................48
Possible Cause ........................................................48
DTC Confirmation Procedure ..................................48
Diagnosis Procedure ...............................................48
P0720 OUTPUT SPEED SENSOR ...................50
Description ...............................................................50
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ....
50
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TM-3
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Diagnosis Procedure ...........................................
....
80
P1752 INPUT CLUTCH SOLENOID ..................82
Description .......................................................... ....82
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ....
82
On Board Diagnosis Logic ......................................82
Possible Cause .......................................................82
DTC Confirmation Procedure ..................................82
Diagnosis Procedure ...............................................82
P1757 FRONT BRAKE SOLENOID ...................84
Description .......................................................... ....84
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ....
84
On Board Diagnosis Logic ......................................84
Possible Cause .......................................................84
DTC Confirmation Procedure ..................................84
Diagnosis Procedure ...............................................84
P1762 DIRECT CLUTCH SOLENOID ................86
Description .......................................................... ....86
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ....
86
On Board Diagnosis Logic ......................................86
Possible Cause .......................................................86
DTC Confirmation Procedure ..................................86
Diagnosis Procedure ...............................................86
P1767 HIGH AND LOW REVERSE CLUTCH
SOLENOID .........................................................
88
Description .......................................................... ....88
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ....
88
On Board Diagnosis Logic ......................................88
Possible Cause .......................................................88
DTC Confirmation Procedure ..................................88
Diagnosis Procedure ...............................................88
P1772 LOW COAST BRAKE SOLENOID .........90
Description .......................................................... ....90
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ....
90
On Board Diagnosis Logic ......................................90
Possible Cause .......................................................90
DTC Confirmation Procedure ..................................90
Diagnosis Procedure ...............................................90
P1774 LOW COAST BRAKE SOLENOID .........92
Description .......................................................... ....92
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ....
92
On Board Diagnosis Logic ......................................92
Possible Cause .......................................................92
DTC Confirmation Procedure ..................................92
Diagnosis Procedure ...............................................93
MAIN POWER SUPPLY AND GROUND CIR-
CUIT ....................................................................
94
Diagnosis Procedure ........................................... ....94
CLOSED THROTTLE POSITION AND WIDE
OPEN THROTTLE POSITION CIRCUIT ...........
96
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ....
96
Diagnosis Procedure ...............................................96
BRAKE SIGNAL CIRCUIT ................................97
CONSULT-III Reference Va lue in Data Monitor
Mode .................................................................... ....
97
Diagnosis Procedure ...............................................97
TOW MODE SWITCH .......................................98
Description ...............................................................98
Diagnosis Procedure ...............................................98
A/T SHIFT LOCK SYSTEM ...............................99
Description ...............................................................99
Terminals And Reference Values ............................99
Wiring Diagram - A/T SH IFT LOCK SYSTEM - .....100
Component Inspection ......................................... ..103
ECU DIAGNOSIS .......................................106
TCM .................................................................106
Reference Value .................................................. ..106
Wiring Diagram — A/T CONTROL SYSTEM — .. ..108
Fail-Safe .............................................................. ..117
DTC Inspection Priority Chart ................................119
DTC No. Index .......................................................119
DTC Alphabetical Index .........................................120
SYMPTOM DIAGNOSIS ............................121
SYSTEM SYMPTOM .......................................121
Symptom Table ................................................... ..121
PRECAUTION ............................................143
PRECAUTIONS ...............................................143
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ..
143
Precaution for On Board Diagnosis (OBD) System
of A/T and Engine ................................................ ..
143
Precaution .............................................................143
Service Notice or Precaution .................................144
PREPARATION .........................................146
PREPARATION ...............................................146
Special Service Tool ............................................ ..146
Commercial Service Tool ......................................147
ON-VEHICLE MAINTENANCE ..................148
A/T FLUID .......................................................148
Checking the A/T Fluid (ATF) .............................. ..148
Changing the A/T Fluid (ATF) ................................150
A/T FLUID COOLER .......................................152
A/T Fluid Cooler Cleaning .....................................152
Inspection ..............................................................154
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TM-4
STALL TEST ....................................................155
Inspection and Judgment .................................... ..155
LINE PRESSURE TEST ..................................157
Inspection and Judgment .................................... ..157
ROAD TEST .....................................................159
Description ........................................................... ..159
Check Before Engine Is Started ............................159
Check At Idle ....................................................... ..159
Cruise Test - Part 1 ...............................................160
Cruise Test - Part 2 ...............................................162
Cruise Test - Part 3 ...............................................162
Vehicle Speed When Shifting Gears .....................163
Vehicle Speed When Performing and Releasing
Complete Lock-up .................................................
163
A/T POSITION .................................................164
Adjustment of A/T Position .................................. ..164
Checking of A/T Position .......................................164
ON-VEHICLE REPAIR ...............................165
SHIFT CONTROL SYSTEM ........................... .165
A/T Shift Selector Removal and Installation ..........165
AIR BREATHER HOSE .................................. .166
Removal and Installation ..................................... ..166
OIL PAN ...........................................................170
Oil Pan ................................................................. ..170
CONTROL VALVE WITH TCM ........................172
Control Valve with TCM and A/T Fluid Tempera-
ture Sensor 2 and Plug ........................................ ..
172
REAR OIL SEAL ..............................................184
Rear Oil Seal ....................................................... ..184
FLUID COOLER SYSTEM ...............................185
Exploded View ..................................................... ..185
Removal and Installation .......................................185
REMOVAL AND INSTALLATION ..............186
TRANSMISSION ASSEMBLY ........................ .186
Removal and Installation (2WD) .......................... .186
Removal and Installation (4WD) ...........................188
DISASSEMBLY AND ASSEMBLY ...........192
OVERHAUL ......................................................192
Component .......................................................... .192
Oil Channel ...........................................................199
Location of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings ......................... .
201
DISASSEMBLY .............................................. ..204
Disassembly ......................................................... .204
REPAIR FOR COMPONENT PARTS ..............223
Oil Pump .............................................................. .223
Front Sun Gear, 3rd One-Way Clutch ...................225
Front Carrier, Input Clutch, Rear Internal Gear .....227
Mid Sun Gear, Rear Sun Gear, High and Low Re-
verse Clutch Hub ................................................. .
232
High and Low Reverse Clutch ..............................237
Direct Clutch .........................................................239
ASSEMBLY .................................................... ..242
Assembly (1) ........................................................ .242
Adjustment ............................................................255
Assembly (2) .........................................................257
SERVICE DATA AND SPECIFICATIONS
(SDS) ........ .................................................
265
SERVICE DATA AND SPECIFICATIONS
(SDS) .............................................................. ..
265
General Specification ........................................... .265
Vehicle Speed at Which Gear Shifting Occurs .....265
Vehicle Speed at Which Lock-up Occurs/Releas-
es ......................................................................... .
266
Stall Speed ............................................................266
Line Pressure ........................................................266
Input Speed Sensor ..............................................266
Output Speed Sensor ...........................................266
Reverse Brake ......................................................266
Total End Play .......................................................267
Torque Converter ..................................................267
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DIAGNOSIS AND REPAIR WORKFLOWTM-5
< BASIC INSPECTION >
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BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Work FlowINFOID:0000000005148505
INTRODUCTION
The TCM receives a signal from the output speed sensor, accelera-
tor pedal position sensor or transmission range switch. Then pro-
vides shift control or lock-up control via A/T solenoid valves.
The TCM also communicates with the ECM by means of a signal
sent from sensing elements used wit h the OBD-related parts of the
A/T system for malfunction-diagnostic purposes. The TCM is capa-
ble of diagnosing malfunctioning parts while the ECM can store mal-
functions in its memory.
Input and output signals must always be correct and stable in the
operation of the A/T system. T he A/T system must be in good oper-
ating condition and be free of valve seizure, solenoid valve malfunc-
tion, etc.
It is much more difficult to diagnose an error that occurs intermit-
tently rather than continuously. Most intermittent errors are caused
by poor electric connections or impr oper wiring. In this case, careful
checking of suspected circuits may help prevent the replacement of
good parts.
A visual check only may not find t he cause of the errors. A road test
with CONSULT-III (or GST) or a circuit tester connected should be
performed. Follow the “DETAILED FLOW”.
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such errors, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A “Diagnostic work sheet” as shown on
the example (Refer to TM-6
) should be used.
Start your diagnosis by looking for “conventional” errors first. This will
help troubleshoot driveability errors on an electronically controlled
engine vehicle.
Also check related Service bulletins.
DETAILED FLOW
1.COLLECT THE INFORMATION FROM THE CUSTOMER
Get the detailed information from the customer about the symptom (the condition and the environment when
the incident/malfunction occurred) us ing diagnosis worksheet. Refer to TM-6, "
Diagnostic Work Sheet".
>> GO TO 2.
2.CHECK SYMPTOM 1
Check the following items based on the in formation obtained from the customer.
• Fail-safe. Refer to TM-117, "
Fail-Safe".
• A/T fluid inspection. Refer to TM-148, "
Checking the A/T Fluid (ATF)".
• Stall test. Refer to TM-155, "
Inspection and Judgment".
• Line pressure test. Refer to TM-157, "
Inspection and Judgment".
SAT631IB
SAT632I
SEF234G
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TM-6
< BASIC INSPECTION >
DIAGNOSIS AND REPAIR WORKFLOW
>> GO TO 3.
3.CHECK DTC
1. Check DTC.
2. Perform the following procedure if DTC is detected.
• Record DTC.
• Erase DTC. Refer to TM-30, "
OBD-II Diagnostic Trouble Code (DTC)".
Is any DTC detected?
YES >> GO TO 4.
NO >> GO TO 6.
4.PERFORM DIAGNOSTIC PROCEDURE
Perform “Diagnosis Procedure” for the displayed DTC.
>> GO TO 5.
5.PERFORM DTC CONFIRMATION PROCEDURE
Perform “DTC CONFIRMATION PROCEDURE”.
Is DTC detected?
YES >> GO TO 4.
NO >> GO TO 6.
6.CHECK SYMPTOM 2
Try to confirm the symptom described by the customer.
Is any malfunction present?
YES >> GO TO 7.
NO >> INSPECTION END
7.ROAD TEST
Perform “ROAD TEST”. Refer to TM-159, "
Description".
>> GO TO 8.
8.CHECK SYMPTOM 3
Try to confirm the symptom described by the customer.
Is any malfunction present?
YES >> GO TO 2.
NO >> INSPECTION END
Diagnostic Work SheetINFOID:0000000005148506
INFORMATION FROM CUSTOMER
KEY POINTS• WHAT ..... Vehicle and A/T model
• WHEN ..... Date, Frequencies
• WHERE ..... Road conditions
• HOW ..... Operating conditions, Symptoms
Customer name MR/MS Model and Year VIN
Trans. Model EngineMileage
Malfunction Date Manuf. DateIn Service Date
Frequency † Continuous † Intermittent ( times a day)
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DIAGNOSIS AND REPAIR WORKFLOWTM-7
< BASIC INSPECTION >
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DIAGNOSTIC WORK SHEET
Symptoms † Vehicle does not move. ( † Any position † Particular position)
† No up-shift ( † 1st → 2nd † 2nd → 3rd † 3rd → 4th † 4th → 5th)
† No down-shift ( † 5th → 4th † 4th → 3rd † 3rd → 2nd † 2nd → 1st)
† Lock-up malfunction
† Shift point too high or too low.
† Shift shock or slip ( † N → D † N → R † Lock-up † Any drive position)
† Noise or vibration
† No kick down
† No pattern select
† Others
()
A/T CHECK indicator lamp † Continuously lit † Not lit
Malfunction indicator lamp (MIL) † Continuously lit † Not lit
1 †
Read the item on cautions concerning fail-safe and understand the customer's com-
plaint. TM-117
2†
A/T fluid inspection, stall test and line pressure test
† A/T fluid inspection
TM-148
† Leak (Repair leak location.)
† Sta te
† Amount
† Stall test
TM-155
† Torque converter one-way clutch
† Front brake
† High and low reverse clutch
† Low coast brake
† Forward brake
† Reverse brake
† Forward one-way clutch †
1st one-way
clutch
† 3rd one-way
clutch
† Engine
† Line pressure low
† Except for input
clutch and direct
clutch, clutches and
brakes OK
† Line pressure test - Suspected part: TM-157
3†
Perform self-diagnosis. — Check detected items to repair or replace malfunctioning
part. TM-32
4†
Perform road test.
5-1 † Check before engine is started TM-159
5-2† Check at idle TM-159
5-3Cruise test †
Part 1 TM-160† Part 2 TM-162
† Part 3 TM-162
† Check malfunction phenomena to repair or replace malfunctioning part after completing all road test.
Refer to TM-121, "
Symptom Table".
5 † Drive vehicle to check that the malfunction phenomenon has been resolved.
6 † Erase the results of the self-diagnosis from the TCM and the ECM. TM-30
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ON BOARD DIAGNOSTIC (OBD) SYSTEMTM-31
< FUNCTION DIAGNOSIS >
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longer stored. Remember, only one set of freeze frame data can be stored in the ECM. The ECM has the fol-
lowing priorities to update the data.
Both 1st trip freeze frame data and freeze frame data (along with the DTC) are cleared when the ECM mem-
ory is erased.
HOW TO ERASE DTC
The diagnostic trouble code can be erased by CONSULT- III, GST or ECM DIAGNOSTIC TEST MODE as
described following.
• If the battery cable is disconnected, the diagnostic trouble code will be lost within 24 hours.
• When you erase the DTC, using CONSULT-III or GS T is easier and quicker than switching the mode
selector on the ECM.
The following emission-related diagnostic information is cleared from the ECM memory when erasing DTC
related to OBD-II. For details, refer to EC-42, "
Emission-related Diagnostic Information".
• Diagnostic trouble codes (DTC)
• 1st trip diagnostic trouble codes (1st trip DTC)
• Freeze frame data
• 1st trip freeze frame data
• System readiness test (SRT) codes
• Test values
HOW TO ERASE DTC (WITH CONSULT-III)
1. The emission related diagnostic information in the TCM and ECM can be er\
ased by selectioning "ALL
ERASE" in the "Description" of "F INAL CHECK" mode with CONSULT-III.
HOW TO ERASE DTC (WITH GST)
1. If the ignition switch stays “ON” after repair work, be sure to turn ignition switch “OFF” once. Wait at least
10 seconds and then turn it “ON” (engine stopped) again.
2. Select Mode 4 with the Generic Scan Tool (GST). For details refer to EC-72, "
Generic Scan Tool (GST)
Function".
HOW TO ERASE DTC (NO TOOLS)
1. Disconnect battery for 24 hours.
2. Reconnect battery.
Malfunction Indicator Lamp (MIL)INFOID:0000000005148525
DESCRIPTION
The MIL is located on the instrument panel.
1. The MIL will light up when the ignition switch is turned “ON” with-
out the engine running. This is a bulb check.
• If the MIL does not light up, refer to EC-55, "
Malfunction Indicator
Lamp (MIL)".
2. When the engine is start ed, the MIL should go off.
If the MIL remains on, the on board diagnostic system has
detected an engine system malfunction.
Priority Items
1 Freeze frame data Misfire — DTC: P0300 - P0306 Fuel Injection System Function — DTC: P0171, P0172, P0174, P0175
2 Except the above items (Includes A/T related items)
3 1st trip freeze frame data
SEF217U
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TM-40
< COMPONENT DIAGNOSIS >
U1000 CAN COMM CIRCUIT
COMPONENT DIAGNOSIS
U1000 CAN COMM CIRCUIT
DescriptionINFOID:0000000005148528
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent malfunction detection ability.
Many electronic control units are equipped onto a vehicle, and each control unit shares information and links
with other control units during operation (not independent). In CAN communication, control units are con-
nected with 2 communication lines (CAN H line, CAN L line) allowing a high rate of information transmission
with less wiring. Each control unit transmits/recei ves data but selectively reads required data only.
On Board Diagnosis LogicINFOID:0000000005148529
• This is an OBD-III self-diagnostic item.
• Diagnostic trouble code “U1000 CAN COMM CIRCUIT” wi th CONSULT-III is detected when TCM cannot
communicate to other control units.
Possible CauseINFOID:0000000005148530
Harness or connectors
(CAN communication line is open or shorted.)
DTC Confirmation ProcedureINFOID:0000000005148531
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF”
and wait at least 10 seconds before performing the next test.
After the repair, perform the following proc edure to confirm the malfunction is eliminated.
WITH CONSULT-III
1. Turn ignition switch “ON”. (Do not start engine.)
2. Select “DATA MONITOR” mode for “ENGINE” with CONSULT-III.
3. Start engine and wait for at least 6 seconds.
4. If DTC is detected, go to TM-40, "
Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT-III”.
Diagnosis ProcedureINFOID:0000000005148532
1.CHECK CAN COMMUNICATION CIRCUIT
With CONSULT-III
1. Turn ignition switch “ON” and start engine.
2. Select “SELF-DIAG RESULTS” mode fo r “TRANSMISSION” with CONSULT-III.
Is any malfunction of the
“U1000” indicated?
YES >> Go to LAN section. Refer to LAN-14, "Trouble Diagnosis Flow Chart".
NO >> INSPECTION END
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