INFINITI QX56 2010 Factory Service Manual

BCS
BCM (BODY CONTROL MODULE)BCS-55
< ECU DIAGNOSIS > [BCM]
C
D
E
F
G H
I
J
K L
B A
O P
N
B2191: DIFFERENCE OF KEY
———SEC-34
B2192: ID DISCORD BCM-ECM ———SEC-35
B2193: CHAIN OF BCM-ECM ———SEC-37
B2552: INTELLIGENT KEY ———SEC-39
B2590: NATS MALFUNCTION ———SEC-40
C1708: [NO DATA] FL ———WT-14
C1709: [NO DATA] FR ———WT-14
C1710: [NO DATA] RR ———WT-14
C1711: [NO DATA] RL ———WT-14
C1712: [CHECKSUM ERR] FL ———WT-16
C1713: [CHECKSUM ERR] FR ———WT-16
C1714: [CHECKSUM ERR] RR ———WT-16
C1715: [CHECKSUM ERR] RL ———WT-16
C1716: [PRESSDATA ERR] FL ———WT-18
C1717: [PRESSDATA ERR] FR ———WT-18
C1718: [PRESSDATA ERR] RR ———WT-18
C1719: [PRESSDATA ERR] RL ———WT-18
C1720: [CODE ERR] FL ———WT-16
C1721: [CODE ERR] FR ———WT-16
C1722: [CODE ERR] RR ———WT-16
C1723: [CODE ERR] RL ———WT-16
C1724: [BATT VOLT LOW] FL ———WT-16
C1725: [BATT VOLT LOW] FR ———WT-16
C1726: [BATT VOLT LOW] RR ———WT-16
C1727: [BATT VOLT LOW] RL ———WT-16
C1729: VHCL SPEED SIG ERR ———WT-19
C1735: IGNITION SIGNAL ———WT-20
CONSULT display Fail-safeIntelligent Key
warning lamp ON Tire pressure
monitor warning
lamp ON Reference page
Revision: April 20092010 QX56

BCS-56
< SYMPTOM DIAGNOSIS >[BCM]
COMBINATION SWITCH SYSTEM SYMPTOMS
SYMPTOM DIAGNOSIS
COMBINATION SWITCH SYSTEM SYMPTOMS
Symptom TableINFOID:0000000005146435
1. Perform the data monitor of CONSULT-II
I to check for any malfunctioning item.
2. Check the malfunction combinations.
Malfunction item: ×
3. Identify the malfunctioning part from the agreed combination and repair or replace the part.
Data monitor item
Malfunction combi-nation
TURN SIGNAL R
TURN SIGNAL L HI BEAM SW
HEAD LAMP SW 1
HEAD LAMP SW 2 TAIL LAMP SWPASSING SW
AUTO LIGHT SW FR FOG SW
FR WIPER HI
FR WIPER LOW FR WIPER INT
FR WASHER SW INT VOLUME
RR WIPER ON
RR WIPER INT
RR WASHER SW
×× × ×A
×××× B
×× × ×C
×× ××D
×× ×E
×× ×F
××× × G
×× × H
× ××× I
×××× J
Combinations other than those above K
All Items L
If only one item is detected or the item is not applicable to the combinations A to L M
Malfunction
combination Malfunctioning part
Repair or replace
A Combination switch INPUT 1 circuit
Inspect the combination switch input circuit applicable to the malfunctioning
part. Refer to BCS-35, "
Diagnosis Procedure".
B Combination switch INPUT 2 circuit
C Combination switch INPUT 3 circuit
D Combination switch INPUT 4 circuit E Combination switch INPUT 5 circuitF Combination switch OUTPUT 1 circuit
Inspect the combination switch output circuit applicable to the malfunction-
ing part. Refer to BCS-37, "
Diagnosis Procedure".
G Combination switch OUTPUT 2 circuit
H Combination switch OUTPUT 3 circuit I Combination switch OUTPUT 4 circuit
J Combination switch OUTPUT 5 circuit
K Light and turn signal switch or front wip-
er and washer switch
Refer to BCS-38, "
Description".
L BCM Replace BCM. Refer to BCS-59, "
Removal and Installation".
M Light and turn signal switch or front wip-
er and washer switch Replace the switch that cannot be operated.
Revision: April 20092010 QX56

BCS
PRECAUTIONSBCS-57
< PRECAUTION > [BCM]
C
D
E
F
G H
I
J
K L
B A
O P
N
PRECAUTION
PRECAUTIONS
Precaution for Supplemental
Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000005384312
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Un it or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or el ectric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the battery, and wait at least 3 minutes before performing any service.
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect
INFOID:0000000005282709
NOTE:
• This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT SYS-
TEM).
• Remove and install all control units after disconnecti ng both battery cables with the ignition knob in the
″ LOCK ″ position.
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS , an electrically controlled steering lock mech-
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery power is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC ″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.
4. Perform the necessary repair operation.
Revision: April 20092010 QX56

BCS-58
< PRECAUTION >[BCM]
PRECAUTIONS
5. When the repair work is completed, return the ignition switch to the
″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of a ll control units using CONSULT-III.
Revision: April 20092010 QX56

BCS
BCM (BODY CONTROL MODULE)BCS-59
< ON-VEHICLE REPAIR > [BCM]
C
D
E
F
G H
I
J
K L
B A
O P
N
ON-VEHICLE REPAIR
BCM (BODY CONTROL MODULE)
Removal and InstallationINFOID:0000000005146436
REMOVAL
NOTE:
If possible, before removing BCM, retrieve current BCM configuration to use for reference when configuring
brand-new BCM after installation. Refer to
WT-6, "
ID Registration Procedure".
1. Disconnect the battery negative terminal.
2. Remove the lower knee protector. Refer to IP-11, "
Exploded View".
3. Remove the screw and release the BCM.
4. Disconnect the connectors and then remove the BCM.
INSTALLATION
Installation is in the reverse order of removal.
NOTE:
• When replacing BCM, it must be configured. Refer to BCS-4, "
CONFIGURATION : Special Repair Require-
ment".
• When replacing BCM, perform initialization of NATS sy stem and registration of all NATS ignition key IDs.
Refer to the CONSULT-III operation manual for the initialization procedure.
• When replacing BCM, perform ID regi stration procedure of low tire pressure warning system. Refer to WT-6,
"ID Registration Procedure".
LEIA0068E
Revision: April 20092010 QX56

BR-1
BRAKES
C
DE
G H
I
J
K L
M
SECTION BR
A
B
BR
N
O P
CONTENTS
BRAKE SYSTEM
PRECAUTION ....... ........................................3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
3
Precaution for Brake System ....................................4
PREPARATION ............................................5
PREPARATION .............................................. .....5
Special Service Tool ........................................... ......5
Commercial Service Tool ..........................................5
FUNCTION DIAGNOSIS ...............................6
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ .....
6
NVH Troubleshooting Chart ................................ ......6
BASIC INSPECTION ....................................7
FRONT DISC B RAKE .................................... .....7
BRAKE PAD .......................................................... ......7
BRAKE PAD : Front Pad Inspection .........................7
DISC ROTOR ......................................................... ......7
DISC ROTOR : Front Rotor Inspection .....................7
REAR DISC BRAKE ...................................... .....9
BRAKE PAD .......................................................... ......9
BRAKE PAD : Rear Pad Inspection ..........................9
DISC ROTOR ......................................................... ......9
DISC ROTOR : Rear Rotor Inspection ......................9
BRAKE BOOSTER ........................................ ....10
Inspection ............................................................ ....10
VACUUM LINES ............................................. ....11
Inspection ............................................................ ....11
BRAKE MASTER CYLINDER ..........................12
On Board Inspection ................................................12
BRAKE TUBE AND HOSE ...............................13
Hydraulic Circuit ......................................................13
FRONT BRAKE ..................................................... ....13
FRONT BRAKE : Inspection ......................... ...........13
REAR BRAKE ........................................................ ....14
REAR BRAKE : Inspection ........................ ..............14
ON-VEHICLE MAINTEN ANCE ....................15
BRAKE PEDAL .................................................15
Inspection and Adjustment .................................. ....15
BRAKE FLUID ..................................................17
On Board Inspection ............................................ ....17
Drain and Refill ........................................................17
Bleeding Brake System ...........................................17
ON-VEHICLE REPAIR .................................19
BRAKE PEDAL .................................................19
Removal and Installation ..................................... ....19
BRAKE TUBE AND HOSE ...............................21
Hydraulic Circuit ......................................................21
Removal and Installation of Front Brake Piping
and Brake Hose .......................................................
21
Removal and Installation of Rear Brake Piping
and Brake Hose .......................................................
22
Inspection After Installation .....................................23
BRAKE MASTER CYLINDER ..........................25
Removal and Installation .........................................25
BRAKE BOOSTER ...........................................26
Removal and Installation ..................................... ....26
VACUUM LINES ...............................................28
Revision: April 20092010 QX56

BR-2
Removal and Installation ........................................28
FRONT DISC BRAKE ........................................29
Exploded View of Brake Pads ............................. ...29
Removal and Installation of Brake Pads .................29
Brake Burnishing Procedure ...................................30
Exploded View of Brake Caliper .............................31
Removal and Installation of Brake Caliper and Ro-
tor ...........................................................................
31
REAR DISC BRAKE ..........................................34
Exploded View of Brake Pads ............................. ...34
Removal and Installation of Brake Pad ..................34
Brake Burnishing Procedure ...................................35
Exploded View of Brake Caliper .............................35
Removal and Installation of Brake Caliper and
Disc Rotor ............................................................ ...
36
DISASSEMBLY AND ASSEMBLY .............37
BRAKE MASTER CYLINDER ........................ ...37
Disassembly and Assembly ................................. ...37
FRONT DISC BRAKE .......................................39
Disassembly and Assembly ................................. ...39
REAR DISC BRAKE ....................................... ...42
Disassembly and Assembly ................................. ...42
SERVICE DATA AND SPECIFICATIONS
(SDS) .......... ................................. ...............
45
SERVICE DATA AND SPECIFICATIONS
(SDS) .............................................................. ...
45
General Specification ........................................... ...45
Brake Pedal ............................................................45
Brake Booster .........................................................46
Check Valve ............................................................46
Front Disc Brake .....................................................46
Rear Disc Brake ......................................................46
Revision: April 20092010 QX56

PRECAUTIONSBR-3
< PRECAUTION >
C
DE
G H
I
J
K L
M A
B
BR
N
O P
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000005403123
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Un it or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or el ectric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the battery, and wait at least 3 minutes before performing any service.
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect
INFOID:0000000005403124
NOTE:
• This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT SYS-
TEM).
• Remove and install all control units after disconnecti ng both battery cables with the ignition knob in the
″ LOCK ″ position.
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS , an electrically controlled steering lock mech-
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery power is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC ″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.
4. Perform the necessary repair operation.
Revision: April 20092010 QX56

BR-4
< PRECAUTION >
PRECAUTIONS
5. When the repair work is completed, return the ignition switch to the ″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of a ll control units using CONSULT-III.
Precaution for Brake SystemINFOID:0000000005147886
• Always use recommended brake fluid. Refer to MA-13, "Fluids and Lubricants".
• Do not reuse drained brake fluid.
• Be careful not to splash brake fluid on painted areas.
• To clean or wash all parts of master cylinder, disc brake caliper and wheel cylinder, use clean brake fluid.
• Do not use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic system.
• Use flare nut wrench when removing and installing brake tube.
• Always check tightening torque when installing brake lines.
• Before working, turn ignition switch to OFF and disconnect con- nectors for ABS actuator and electric unit (control unit) or battery
terminals.
• Burnish the brake contact surfaces after refinishing or replacing drums or rotors, after replacing pads or linings, or if a soft pedal
occurs at very low mileage. Refer to BR-30, "
Brake Burnishing
Procedure".
WARNING:
• Clean brake pads and shoes wi th a waste cloth, then wipe
with a dust collector.
SBR686C
Revision: April 20092010 QX56

PREPARATIONBR-5
< PREPARATION >
C
DE
G H
I
J
K L
M A
B
BR
N
O P
PREPARATION
PREPARATION
Special Service ToolINFOID:0000000005147887
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolINFOID:0000000005147888
Tool number
(Kent-Moore No.)
Tool name Description
—
(J-46532)
Brake and clutch pedal height measure-
ment tool Measuring brake pedal height
38-PFM90.5
(—)
Pro-Cut PFM90 On-Car Brake Lathe Turning rotors
LFIA0227E
ALFIA0092ZZ
Tool name
Description
1. Flare nut crowfoot
2. Torque wrench Removing and installing each brake pip-
ing.
a: 10 mm (0.39 in) / 12 mm (0.47 in)
Power tool Removing nuts, bolts and screws.
S-NT360
PIIB1407E
Revision: April 20092010 QX56