fuse box ISUZU TF SERIES 2004 Owner's Manual

8A-166 ELECTRICAL-BODY AND CHASSIS
TROUBLESHOOTING
STOPLIGHT AND HIGH MOUNTED STOPLIGHT
1. One side of stoplight does not light

Checkpoint Trouble Cause Countermeasure


Replace the bulb or repair
connector contact

Burned out bulb or poor
connector contact
NG

Repair open circuit or
connector contact


Repair open circuit or
connector contact


Open circuit or poor connector
contact


Continuity between
9
H-9 - 2 F-6 (LH) (or
2
F-5 (RH))


Open circuit or poor connector
contact

Continuity between

C-109 - 4 F-6 (LH) (or
4
F-5 (RH)) NG NG OK
OK

Stoplight bulb continuity




2. Both sides of stoplight do not light



Adjust the switch installation
position

Stop light switch (or brake
switch) function

Incorrect the switch installation
or adjustment
NG

Repair open circuit or
connector contact
Voltage between 2 F-6
ground or 2
F-5 - ground
with brake pedal depressed
(Should be battery voltage
present)
Open circuit or poor connector
contact between stoplight
switch (or brake switch) and
stoplight NG OK

Reinstall or replace fuse No.
SBF-9 (50A)
or 1
C-108 - 4
C-107
Fuse No. C-18 (15A)


Fuse No. SBF-9 (50A, Fuse
and Relay box)
or 1
C-108 - 4
C-107
Fuse No. C-18 (15A)


Poor fuse contact or blown
NG
OK

8A-168 ELECTRICAL-BODY AND CHASSIS
TURN SIGNAL LIGHT AND HAZARD WARNING LIGHT
1. Turn signal light does not light on both sides (RH and LH)

Checkpoint Trouble Cause Countermeasure



Replace the flasher unit

Flasher unit malfunction
NG

Repair or replace the
combination switch
Turn signal switch continuity
between connector
5
B-60 - 6 B-60 and
5
B-60 - 7 B-60 when
turn signal switch operates
Short circuit between
connector 3
B-61 - 1 B-61
when turn signal switch
operates with starter switch
in “ON” position (Turn
signal light should be ON)

Poor switch point contact or
faulty switch
NG OK

Reinstall or replace fuse No.
EB-16 (10A)

Fuse No. EB-16 (10A, Fuse
box)

Poor fuse contact or blown
fuse
NG
OK OK

Repair open circuit or
connector contact
Continuity between
connector 2
B-61 -ground
(Should be continuity)


Open circuit or poor connector
contact
NG

ELECTRICAL-BODY AND CHASSIS 8A-169
2. Turn signal light does not light on one side (RH or LH)

Checkpoint Trouble Cause Countermeasure



Repair open circuit or
connector contact

Open circuit or poor connector
contact
NG
(LH)
Continuity between
3
C-25 - 6 B-60 (FRT),
1
C-35 - 6 B-60 (SIDE)
1
F-6 - 6 B-60 (RR)
(RH)
Continuity between
3
C-18 - 7 B-60 (FRT),
1
C-1 - 7 B-60 (SIDE)
1
F-5 - 7 B-60 (RR)

Repair or replace the
combination switch

Turn signal switch continuity

Poor switch point contact or
faulty switch
NG
OK OK

Repair open circuit or
connector contact

Open circuit or poor connector
contact
NG



3. Hazard warning light does not light



Repair or replace the hazard
SW.

Hazard SW. malfunction
NG
Voltage between 5 B-16 -
ground (Should be battery
voltage present)

Hazard SW. continuity


Reinstall or replace the fuse
No. EB-16 (10A)

Fuse No. EB-16 (10A, Relay
and fuse box)

Poor fuse contact or blown
fuse
NG
OK OK

Repair open circuit or
connector contact
Open circuit or poor
connector contact between
fuse No. EB-16 (10A) -
5
B-16 NG



4. Flashing rate too fast (One side)

Replace the bulb or repair
open circuitInspect bulbBurned out bulb NG

8A-170 ELECTRICAL-BODY AND CHASSIS
BACKUP LIGHT
1. Backup light does not light on one side (RH or LH)

Checkpoint Trouble Cause Countermeasure

Repair grounding point contactPoor ground contact NGGrounding point
Replace the bulb or repair
connector contactBackup light bulb continuityBurned out bulb or poor
connector contact NG
OK



2. Backup light does not light on both sides



Repair or replace the switch

Poor switch point contact of
faulty switch
NG
Voltage between 5 F-6
(5
F-5 ) - ground with
starter switch ON and shift
lever into reverse position
(Should be battery voltage
present)

Back up light switch (mode
switch) continuity


Reinstall or replace fuse No.
C-4 (15A)

Fuse No. C-4 (15A, Fuse box)

Poor fuse contact or blown
fuse
NG
OK OK

Repair open circuit or
connector contact

Open circuit or poor connector
contact
NG

ELECTRICAL-BODY AND CHASSIS 8A-171
HORN
1. Both sides of horn do not sound

Checkpoint Trouble Cause Countermeasure



Repair the grounding point

Poor ground contact
NG

Horn relay


Grounding point


Reinstall or replace fuse No.
EB-15 (10A)

Fuse No EB-15 (10A, Relay
and fuse box)

Poor fuse contact or blown
fuse
NG
OK OK

Reinstall or replace the horn
relay

Poor relay contact or faulty
horn relay
NG
Voltage between connector
3
X-3 - ground or 1 X-3
- ground (Should be battery
voltage present) OK

Repair open circuit or
reconnect the connector
Open circuit or poor connector
contact between fuse No. EB-
15 (10A) and horn relay
NG

Remove steering pad and
steering wheel
OK

Horn switch continuity
OK
Repair or replace the horn
switch

Poor switch point contact or
faulty switch
NG
Continuity between
4
X-3 - 10 B-60
2
X-3 - 1 C-20 (1 C-21) OK

Repair open circuit or
connector contact

Open circuit or poor connector
contact
NG

ELECTRICAL-BODY AND CHASSIS 8A-303
1. All the doors do not lock and unlock

Checkpoint Trouble Cause Countermeasure


Reinstall or replace the fuse
No. C-14 (20A)

Poor fuse contact or blown
NG

Repair grounding point
C-2
contact

Grounding point
C-2


Poor grounding point contact


Repair open circuit or
connector contact
Voltage between the driver’s
side power window & door
lock SW harness side
connector terminal 1
D-5
and the ground (Should be
battery voltage present)

Open circuit or poor connector
contact
NG NG OK
OK OK

Fuse No. C-14 (20A, Fuse
box)


Repair open circuit or
connector contact

Open circuit or poor connector
contact
NG
Replace the driver’s side
power window & door lock
SW.
Driver’s side power window &
door lock SW. function

SW. malfunction
NG OK

Continuity between 4
D-4
and
C-2




2. All the doors do not get locked (or unlocked)


Repair open circuit or
connector contact

Open circuit or poor connector
contact
NG
Replace the driver’s side
power window & door lock
SW.
Driver’s side power window &
door lock SW. function

SW. malfunction
NG OK
Continuity between the driver’s
side power window & door
lock SW harness side
connector terminals 14
D-20
and 6
D-20

ELECTRICAL-BODY AND CHASSIS 8A-317
DIESEL W/SRS MODEL
1. All windows do not operate

Checkpoint Trouble Cause Countermeasure


Reinstall or replace the fuse
SBF-11 (30A)

Poor fuse contact or blown
NG

Replace the circuit breaker
SBF-9 (50A)

SBF-9 (50A, Fuse box)
function

Circuit breaker malfunction


Repair grounding points
C-2
contact


Grounding points
C-2


Poor grounding point contact
NG NG OK
OK OK

Fuse SBF-11 (30A, Fuse box)


Replace the power window
relay

Power window relay
malfunction
NG
Repair an open circuit or a
poor connection of the
connectors between 1
C-108
and 2
B-8
Voltage between the power
window relay harness side
connector terminal 2
B-8
and the ground (Should be
battery voltage present)

Open circuit or poor connector
contact
NG OK

Power window relay function

OK
Repair an open circuit or a
poor connection of the
connectors between 1
B-8
and 1
B-56 and 6 D-5

Open circuit or poor connector
contact
NG Voltage between 6 D-5 and
the ground (Should be battery
voltage present)

OK
Repair an open circuit or a
poor connection of the
connectors between 3
D-5
and
C-2 , or 3 B-8 (12

C-107 )
and C-2

Open circuit or poor connector
contact
NG
Continued on the next page

Voltage between
C-2 and
the ground

ELECTRICAL-BODY AND CHASSIS 8A-335
TROUBLESHOOTING
CIGARETTE LIGHTER
1. Lighter does not pop out after being pushed in. It does not become hot.

Checkpoint Trouble Cause Countermeasure


Reinstall or replace the fuse
No. C-12 (15A)

Poor Fuse No. C-12 (15A,
Fuse box) contact or blown
NG

Replace the lighter

Lighter continuity between
center part and outer area

Open circuit or poor connector
contact


Repair open circuit or
connector contact
Voltage between connector 1
B-21 and the ground at
starter SW. is ACC position
(Should be battery voltage
present)

Open circuit or poor connector
contact
NG NG OK
OK OK

Audio system (System should
receive power)


Repair open circuit or
connector contact

Open circuit or poor connector
contact
NG
Continuity between connector
1
B-22 and the ground




2. Lighter pops out prematurely before becoming hot

Repair or replace the lighter
and/or casingDeformed lighter or casing NGLighter and casing



3. Lighter becomes too hot

Repair or replace the lighter
and/or casingDeformed lighter and casing NGLighter and casing

8A-342 ELECTRICAL-BODY AND CHASSIS
DOOR MIRROR CONTROL SWITCH
1. Mirrors on the both sides do not operate

Checkpoint Trouble Cause Countermeasure


Reinstall or replace the fuse
No. C-11 (10A)

Poor fuse contact or blown
NG

Repair grounding point
C-2
contact

Grounding point
C-2


Poor grounding point contact

Repair an open circuit or a
poor connection of the
connectors between the fuse
No. C-11 (10A) and 4
D-19
Voltage between the door
mirror control SW. harness
side connector terminal
4
D-19 and the ground
(Should be battery voltage
present)

Open circuit or poor connector
contact
NG NG OK
OK OK

Fuse No. C-11 (10A, Fuse
box)


Repair open circuit or
connector contact

Open circuit or poor connector
contact
NG Continuity between the door
mirror control SW harness
side connector terminal
8
D-19 and C-2

Replace the door mirror
control SW.

Door mirror control SW.
function

SW. malfunction
NG OK

Repair open circuit or
connector contact

Continuity between 7
D-19
and 2
H-24 (or 2 H-25 )


Open circuit or poor connector
contact
NG OK

ELECTRICAL-BODY AND CHASSIS 8A-353
TROUBLE SHOOTING
Rear defogger inoperative

Checkpoint Trouble Cause Countermeasure


Reinstall or replace the fuse
No. C-7 (15A) and 9
B-56


Poor fuse contact or blown
NG

Reinstall or replace the fuse
SBF-10 (20A)

SBF-10 (20A, Fuse box)

Poor fuse contact or blown


Replace the rear defogger
switch

Rear defogger switch function

Switch malfunction
NG NG OK
OK OK

Fuse No. C-7 (15A, Fuse box)
and 9
B-56


Replace the rear defogger
relay

Relay malfunction
NG
Continued on the next page

Rear defogger relay function


Repair grounding point
D-2
contact

Grounding point
C-2


Poor grounding point contact
NG OK
Repair open circuit or poor
connector contact between
fuse No. C-7 (15A) and 3
B-7, SBF-10 (20A) and 1
B-7, 2 B-7 (3 B-55) and
1
L-4, 4 B-7 (3 B-54)
and 3
B-46 or 1 B-46 and

C-2
Voltage between 1 L-4-
ground when the starter switch
and the rear defogger switch
are at on position (should be
battery voltage present)
Open circuit or poor connector
contact
NG OK