Intake sensor ISUZU TROOPER 1998 Service Owner's Manual

6A±17
ENGINE MECHANICAL
Malfunction Indicator Lamp
The instrument panel ªCHECK ENGINEº Malfunction
Indicator Lamp (MIL) illuminates by self diagnosticsystem when the system checks the starting of engine, or
senses malfunctions.
Condition
Possible causeCorrection
ªCHECK ENGINEº MIL does not
illuminate at the starting of engine
Bulb defectiveReplace
illuminate at the starting of engineMIL circuit openCorrect or replace
Command signal circuit to operate
self diagnostic system shortedCorrect or replace
Engine Control Module (PCM) cable
loosely connected, disconnected or
defectiveCorrect or replace
PCM defectiveReplace
ªCHECK ENGINEº MIL illuminates,
and stays onDeterioration of heated oxygen
sensor internal elementReplace
Heated oxygen sensor connector
terminal improper contactReconnect properly
Heated oxygen sensor lead wire
shortedCorrect
Heated oxygen sensor circuit openCorrect or replace
Deterioration of engine coolant
temperature sensor internal elementReplace
Engine coolant temperature sensor
connector terminal improper contactReconnect properly
Engine coolant temperature sensor
lead wire shortedCorrect
Engine coolant temperature sensor
circuit openCorrect or replace
Throttle position sensor open or
shorted circuitsCorrect or replace
Deterioration of crankshaft position
sensorReplace
Crankshaft position sensor circuit
open or shortedCorrect or replace
Vehicle speed sensor circuit openCorrect or replace
Manifold absolute pressure sensor
circuit open or shortedCorrect or replace
Intake air temperature sensor circuit
open or shortedCorrect or replace
Fuel injector circuit open or shortedCorrect or replace
PCM driver transistor defectiveReplace PCM
Malfunctioning of PCM RAM
(Random Access Memory) or ROM
(Read Only Memory)Replace PCM

6A±18
ENGINE MECHANICAL
Cylinder Head Cover LH
Removal
1. Disconnect battery ground cable.
2. Drain engine coolant from faucet bottom of radiator.
3. Remove engine cover from the dowels on the
common chamber.
F06RW018
4. Remove air cleaner duct assembly (3) and air cleaner
element (4).
130RW001
Legend
(1) Positive Crankcase Ventilation Hose Connector
(2) Intake Air Temperature Sensor
(3) Air Cleaner Duct Assembly
(4) Air Cleaner Element
(5) Mass Air Flow Sensor
NOTE: Disconnect the mass air flow (MAF) sensor
connector, intake air temperature (IAT) sensor connector,
and positive crankcase ventilation (PCV) hose before
hand the air cleaner duct assembly is removed.5. Disconnect following wiring connectors and bonding
cable:

Manifold Absolute Pressure (MAP) sensor

Vacuum Switching Valve (VSV) for Induction Air
Control Valve (IACV) actuator

Ignition coils for left bank

Fuel injectors for left bank

Idle air control (IAC) valve

Throttle position sensor (TPS)

Bonding cable

Others as necessitated
6. Disconnect following vacuum hoses:

Brake master VAC

Canister

VSV for IACV actuator

Duty solenoid valve

PCV
7. Disconnect radiator upper and lower hoses
8. Remove engine harness from the cylinder head
cover.
9. Remove the upper fan guide.
10. Remove cooling fan and clutch assembly.
11. Remove drive belt by pushing down the auto
tensioner using spanner as illustrated.
F06RW019

6A±21
ENGINE MECHANICAL
Cylinder Head Cover RH
Removal
1. Disconnect battery ground cable.
2. Remove battery from the vehicle.
3. Drain engine coolant from faucet bottom of radiator.
4. Remove engine cover from the dowels on the
common chamber.
F06RW018
5. Remove air cleaner duct assembly (3) and air cleaner
element (4).
130RW001
Legend
(1) Positive Crankcase Ventilation Hose Connector
(2) Intake Air Temperature Sensor
(3) Air Cleaner Duct Assembly
(4) Air Cleaner Element
(5) Mass Air Flow Sensor
NOTE: Disconnect the mass air flow (MAF) sensor
connector, intake air temperature (IAT) sensor connector,
and positive crankcase ventilation (PCV) hose before
hand the air cleaner duct assembly is removed.
6. Disconnect following wiring connectors and bonding
cable:

Exhaust Gas Recirculation (EGR) valve

Fuel injectors for right bank

Ignition coils for right bank

Bonding cable

Othres as necessitated
7. Disconnect radiator upper and lower hoses.
8. Remove engine harness from the cylinder head
cover.
9. Remove the upper fan guide.
10. Remove cooling fan and clutch assembly.
11. Remove drive belt by pushing down the auto
tensioner using spanner as illustrated.
F06RW019
Legend
(1) Crankshaft Pulley
(2) Generator
(3) Auto Tensioner
(4) Idle Pulley
(5) Cooling Fan Pulley
(6) Power Steering Oil Pump
(7) Drive Belt
(8) Air Conditioner Compressor
12. Remove fan pulley and bracket assembly.
13. Remove idle pulley assembly.
14. Remove auto tensioner assembly.
15. Remove crankshaft pulley using 5±8840±0133±0
crankshaft holder.

6A±24
ENGINE MECHANICAL
Common Chamber
Removal
1. Disconnect battery ground cable.
2. Remove air cleaner duct assembly.
130RW001
Legend
(1) Positive Crankcase Ventilation Hose Connector
(2) Intake Air Temperature Sensor
(3) Air Cleaner Duct Assembly
(4) Air Cleaner Element
(5) Air Flow Sensor
3. Disconnect accelerator pedal cable from throttle body
and cable bracket.
4. Disconnect vacuum booster hose from common
chamber.
5. Disconnect connector from manifold absolute
pressure sensor, idle air control valve, throttle
position sensor, solenoid valve, electric vacuum
sensing valve, and EGR valve.
6. Disconnect vacuum hose on canister VSV and
positive crankcase ventilation hose, fuel rail
assembly with pressure control valve bracket.
7. Remove ventilation hose from throttle valve and
intake duct and remove water hose.
8. Remove the four throttle body fixing bolts.
9. Remove exhaust gas recirculation valve assembly
fixing bolt and nut on common chamber and remove
EGR valve assembly.
10. Remove two bolts from common chamber rear side
for remove fuel hose bracket.
11. Remove common chamber four bolts and four nuts
then remove the common chamber.
025RW001
Legend
(1) Common Chamber
(2) Throttle Valve Assembly
(3) Bolt
Installation
1. Install common chamber and tighten bolts and nuts to
the specified torque.
Torque :
Bolt : 25 N´m (2.5 Kg´m/18 lb ft)
Nut : 25 N´m (2.5 Kg´m/18 lb ft)
2. Install fuel hose bracket and tighten bolts to specified
torque.
Torque : 10 N´m (1.0 Kg´m/89 lb in)
3. Install exhaust gas recirculation valve assembly and
tighten bolt and nut to the specified torque.
Torque : 25 N´m (2.5 Kg´m/18 lb ft)
4. Install throttle body and tighten bolts to the specified
torque.
Torque : 25 N´m (2.5 Kg´m/18 lb ft)
5. Install ventilating hose to throttle valve and intake
duct.
6. Connect vacuum hoses on canister VSV and positive
crankcase ventilation hose. Tighten bolts for fuel rail
assembly with pressure control valve bracket.
Torque : 25 N´m (2.5 Kg´m/18 lb ft)
7. Connect each connector without fail.
8. Connect vacuum booster hose.
9. Connect accelerator pedal cable.
Accelerator pedal cable adjustment
1. Loosen the adjusting nut and screw cap.
2. Pull outer cable while fully closing the throttle
valve.

6A±25
ENGINE MECHANICAL
3. Tighten adjusting nut and lock nut temporarily.
4. Loosen adjusting nut by three turns and tighten
lock nut.
Then manually operating the throttle valve, make
sure that the valve lever returns up to the stopper
screw.
If it does not reach the stopper screw, repeat from
step 1.
035RW004
Legend
(1) Clearance
(2) Lock Nut
(3) Adjusting Nut
10. Install air cleaner duct assembly.
130RW001
Legend
(1) Positive Crankcase Ventilation Hose Connector
(2) Intake Air Temperature Sensor
(3) Air Cleaner Duct Assembly
(4) Air Cleaner Element.
(5) Mass Air Flow Sensor

6A±26
ENGINE MECHANICAL
Exhaust Manifold LH
Removal
1. Disconnect battery ground cable.
2. Remove air cleaner duct assembly.
130RW001
Legend
(1) Positive Crankcase Ventilation Hose Connector
(2) Intake Air Temperature Sensor
(3) Air Cleaner Duct Assembly
(4) Air Cleaner Element
(5) Mass Air Flow Sensor
3. Remove exhaust front pipe three stud nuts from
exhaust side and two nuts from rear end of exhaust
front pipe.
150RW062
Legend
(1) Exhaust Front Pipe LH
4. Remove heat protector two fixing bolts then the heat
protector.5. Remove a bolt on engine LH side for air conditioner
(A/C) compressor bracket and loosen two bolts for
A/C compressor then move A/C compressor to front
side.
6. Remove exhaust manifold eight fixing nuts and
remove exhaust manifold from the engine.
Installation
1. Install exhaust manifold and tighten exhaust manifold
fixing nuts to the specified torque with new nuts.
Torque: 57 N´m (5.8 Kg´m/42 lb ft)
2. Install heat protector.
3. Install exhaust front pipe and tighten three stud nuts
and two nuts to the specified torque.
Torque :
Stud nuts: 67 N´m (6.8 Kg´m/49 lb ft)
Nuts: 43 N´m (4.4 Kg´m/32 lb ft)
150RW062
Legend
(1) Exhaust Front Pipe LH
4. Set A/C compressor to normal position and tighten
two bolts and a bolt to the specified torque.
Torque : 40 N´m (4.1 Kg´m/30 lb ft)
5. Install air cleaner duct assembly.

6A±28
ENGINE MECHANICAL
Crankshaft Pulley
Removal
1. Disconnect battery ground cable.
2. Remove air cleaner assembly.
130RW001
Legend
(1) Positive Crankcase Ventilation Hose Connector
(2) Intake Air Temperature Sensor
(3) Air Cleaner Duct Assembly
(4) Air Cleaner Element
(5) Mass Air Flow Sensor
3. Remove radiator upper fan shroud from radiator.
4. Move serpentine belt tensioner to loose side using
wrench then remove serpentine belt.
850RW001
Legend
(1) Crankshaft Pulley
(2) Cooling Fan Pulley
(3) Tensioner
(4) Generator
(5) Air Conditioner Compressor
(6) Power Steering Oil Pump
(7) Serpentine Belt
5. Remove cooling fan assembly four fixing nuts, then
the cooling fan assembly.
6. Remove crankshaft pulley assembly using J-8614-01
crankshaft holder, hold crankshaft pulley then
remove center bolt and pulley.
Installation
1. Install crankshaft pulley using J-8614-01 crankshaft
holder, hold the crankshaft pulley and tighten center
bolt to the specified torque.
Torque : 167 N´m (17.0 Kg´m/123 lb ft)
2. Install cooling fan assembly and tighten bolts/nuts to
the specified torque.
Torque : 22 N´m (2.2 Kg´m/16 lb ft) for fan pulley
and fan bracket.
Torque : 10 N´m (1.0 Kg´m/88.5 lb in) for fan and
clutch assembly.
3. Move serpentine belt tensioner to loose side using
wrench, then install serpentine belt to normal
position.
4. Install radiator upper fan shroud.
5. Install air cleaner assembly.

6C±3
ENGINE FUEL

Adhere to all Notices and Cautions.
All gasoline engines are designed to use only unleaded
gasoline. Unleaded gasoline must be used for proper
emission control system operation.
Its use will also minimize spark plug fouling and extend
engine oil life. Using leaded gasoline can damage the
emission control system and could result in loss of
emission warranty coverage.
All cars are equipped with an Evaporative Emission
Control System. The purpose of the system is to minimize
the escape of fuel vapors to the atmosphere.
Fuel Metering
The Engine Control Module (ECM) is in complete control
of this fuel delivery system during normal driving
conditions.
The intake manifold function, like that of a diesel, is used
only to let air into the engine. The fuel is injected by
separate injectors that are mounted over the intake
manifold.
The Manifold Absolute Pressure (MAP) sensor measures
the changes in the intake manifold pressure which result
from engine load and speed changes, which the MAP
sensor converts to a voltage output.
This sensor generates the voltage to change
corresponding to the flow of the air drawn into the engine.
The changing voltage is transformed into an electric
signal and provided to the ECM.
With receipt of the signals sent from the MAP sensor,
Intake Air Temperature sensor and others, the ECM
determines an appropriate fuel injection pulse width
feeding such information to the fuel injector valves to
effect an appropriate air/fuel ratio.
The Multiport Fuel Injection system utilizes an injection
system where the injectors turn on at every crankshaft
revolution. The ECM controls the injector on time so that
the correct amount of fuel is metered depending on
driving conditions.
Two interchangeable ªOº rings are used on the injector
that must be replaced when the injectors are removed.
The fuel rail is attached to the top of the intake manifold
and supplies fuel to all the injectors.
Fuel is recirculated through the rail continually while the
engine is running. This removes air and vapors from the
fuel as well as keeping the fuel cool during hot weather
operation.
The fuel pressure control valve that is mounted on the fuel
rail maintains a pressure differential across the injectors
under all operating conditions. It is accomplished by
controlling the amount of fuel that is recirculated back to
the fuel tank based on engine demand.
See Section ªDriveability and Emissionº for more
information and diagnosis.

6E±3 ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0351
Ignition 1 Control Circuit 6E±206. . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0352
Ignition 2 Control Circuit 6E±209. . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0353
Ignition 3 Control Circuit 6E±212. . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0354
Ignition 4 Control Circuit 6E±215. . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0355
Ignition 5 Control Circuit 6E±218. . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0356
Ignition 6 Control Circuit 6E±221. . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0402
EGR Pintle Crank Error 6E±224. . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0404
EGR Open Stuck 6E±226. . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0405
EGR Low Voltage 6E±228. . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0406
EGR High Voltage 6E±231. . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0502
VSS Circuit Low Input 6E±234. . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0562
System Voltage Low 6E±237. . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0563
System Voltage High 6E±239. . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0601
PCM Memory 6E±240. . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P1154
HO2S Circuit Transition Time Ratio Bank 2
Sensor 1 6E±241. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P1171
Fuel System Lean During Acceleration 6E±245. . . .
Diagnostic Trouble Code (DTC) P1380
ABS Rough Road ABS System Fault 6E±248. . . . . .
Diagnostic Trouble Code (DTC) P1404
EGR Closed Stuck 6E±249. . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P1508
IAC System Low RPM 6E±251. . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P1509
IAC System High RPM 6E±254. . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P1618
Serial Peripheral Interface (SPI) PCM
Interprocessor Communication Error 6E±257. . . . . .
Diagnostic Trouble Code (DTC) P1625
PCM Unexpected Reset 6E±258. . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P1640
Driver-1-Input High Voltage 6E±259. . . . . . . . . . . . . .
Symptom Diagnosis 6E±262. . . . . . . . . . . . . . . . . . . . .
Default Matrix Table 6E±288. . . . . . . . . . . . . . . . . . . . .
Camshaft Position (CMP) Sensor 6E±291. . . . . . . . . .
Crankshaft Position (CKP) Sensor 6E±292. . . . . . . . .
Engine Coolant Temperature (ECT) Sensor 6E±292.
Heated Oxygen Sensor (HO2S) 6E±293. . . . . . . . . . .
Intake Air Temperature (IAT) Sensor 6E±295. . . . . . .
Knock Sensor (KS) 6E±296. . . . . . . . . . . . . . . . . . . . . . Mass Air Flow (MAF) Sensor 6E±297. . . . . . . . . . . . .
Manifold Absolute Pressure (MAP) Sensor 6E±297.
Malfunction Indicator Lamp (MIL) 6E±298. . . . . . . . . .
Powertrain Control Module (PCM) 6E±298. . . . . . . . .
EEPROM 6E±300. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Steering Pressure (PSP) Switch 6E±300. . . .
Throttle Position (TP) Sensor 6E±301. . . . . . . . . . . . .
Vehicle Speed Sensor (VSS) 6E±302. . . . . . . . . . . . .
Air Cleaner/Air Filter 6E±303. . . . . . . . . . . . . . . . . . . . .
Idle Air Control (IAC) Valve 6E±304. . . . . . . . . . . . . . .
Common Chamber 6E±305. . . . . . . . . . . . . . . . . . . . . .
Accelerator Cable Assembly 6E±305. . . . . . . . . . . . . .
Accelerator Pedal Replacement 6E±308. . . . . . . . . . .
Fuel Filter Cap 6E±310. . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Filter 6E±310. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Gauge Unit 6E±313. . . . . . . . . . . . . . . . . . . . . . . .
Fuel Injectors 6E±314. . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Pressure Regulator 6E±315. . . . . . . . . . . . . . . . .
Fuel Metering System 6E±317. . . . . . . . . . . . . . . . . . . .
Fuel Pump Assembly 6E±318. . . . . . . . . . . . . . . . . . . .
Fuel Pump Relay 6E±319. . . . . . . . . . . . . . . . . . . . . . . .
Fuel Rail Assembly 6E±319. . . . . . . . . . . . . . . . . . . . . .
Fuel Tank 6E±321. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Throttle Body (TB) 6E±323. . . . . . . . . . . . . . . . . . . . . . .
Electronic Ignition System 6E±324. . . . . . . . . . . . . . . .
Catalytic Converter 6E±325. . . . . . . . . . . . . . . . . . . . . .
Air Conditioning Relay 6E±325. . . . . . . . . . . . . . . . . . .
EVAP Canister Hoses 6E±326. . . . . . . . . . . . . . . . . . . .
EVAP Canister 6E±326. . . . . . . . . . . . . . . . . . . . . . . . . .
EVAP Canister Purge Solenoid 6E±327. . . . . . . . . . . .
Fuel Tank Vent Valve 6E±328. . . . . . . . . . . . . . . . . . . .
Linear Exhaust Gas Recirculation
(EGR) Valve 6E±328. . . . . . . . . . . . . . . . . . . . . . . . . . .
Positive Crankcase Ventilation (PCV) Valve 6E±329.
Wiring and Connectors 6E±330. . . . . . . . . . . . . . . . . . .
PCM Connectors and Terminals 6E±330. . . . . . . . . . .
Wire Harness Repair: Twisted Shielded
Cable 6E±330. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Twisted Leads 6E±331. . . . . . . . . . . . . . . . . . . . . . . . . .
Weather-Pack Connector 6E±332. . . . . . . . . . . . . . . . .
Com-Pack III 6E±333. . . . . . . . . . . . . . . . . . . . . . . . . . .
Metri-Pack 6E±333. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Description 6E±335. . . . . . . . . . . . . . . . . . . . .
General Description (PCM and Sensors) 6E±335. . .
58X Reference PCM Input 6E±335. . . . . . . . . . . . . .
A/C Request Signal 6E±335. . . . . . . . . . . . . . . . . . . .
Crankshaft Position (CKP) Sensor 6E±335. . . . . . .
Camshaft Position (CMP) Sensor and
Signal 6E±335. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Coolant Temperature (ECT) Sensor 6E±335
Electrically Erasable Programmable Read
Only Memory (EEPROM) 6E±336. . . . . . . . . . . . . .
Fuel Control Heated Oxygen Sensors 6E±336. . . .
Intake Air Temperature (IAT) Sensor 6E±336. . . . .

6E±5 ENGINE DRIVEABILITY AND EMISSIONS
Specifications
Tightening Specifications
ApplicationN´mLb Ft.Lb In.
Camshaft Position Sensor Retaining Screw9Ð78
Crankshaft Position Sensor Mounting Bolt10Ð87
EGR Bolt2821Ð
EGR Nut2821Ð
Engine Coolant Temperature Sensor207.7Ð
Fuel Drain Plug2922Ð
Fuel Pressure Regulator Attaching Screw6.5Ð60
Fuel Rail Bolts2518Ð
Fuel Tank Undercover Retaining Bolts3627Ð
Heated Oxygen Sensor4231Ð
Lower Intake Manifold to Engine Block Bolts2518Ð
Lower Intake Manifold to Engine Block Nuts2518Ð
Spark Plugs1813Ð
Throttle Body Mounting Bolts2518Ð
Upper Intake Manifold to Lower Intake Manifold Bolts2518Ð
VSS Retaining Bolt13Ð120
Vehicle Type Specifications
ECAUSTRALIA
THAILAND
SOUTH-EA
ST-ASIA
LATIN
AMERICAGULF
CONTRIES
SAUDI
CHINASOU
TH
AFRI
CA
EXPORTSpecifications
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