technical data ISUZU TROOPER 1998 Service Owner's Manual

6E±188
4JX1±TC ENGINE DRIVEABILITY AND EMISSIONS
Dieseling, Run-On Symptom

StepActionValue(s)Ye sNo
1DEFINITION:
Engine continues to run after key is turned ªOFF,º but
runs very rough. If engine runs smooth, check ignition
switch and adjustment.
Was the ªOn-Board Diagnostic (OBD) System Checkº
performed?
ÐGo to Step 2
Go to OBD
System
Check
21. Perform a bulletin search.
2. If a bulletin that addresses the symptom is found,
correct the condition as instructed in the bulletin.
Was a bulletin found that addresses the symptom?
ÐVerify repairGo to Step 3
3Was a visual/physical check performed?
ÐGo to Step 4
Go to Visual/
Physical
Check
41. Check for a short between B+ and any of the ignition
feed circuits.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 5
51. Review all diagnostic procedures within this table.
2. If all procedures have been completed and no
malfunctions have been found, review/inspect the
following:

Visual/physical inspection

Tech 2 data

Freeze Frame data/Failure Records butter

All electrical connections within a suspected
circuit and/or system
3. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repair
Contact
Technical
Assistance

6E±190
4JX1±TC ENGINE DRIVEABILITY AND EMISSIONS
Cuts Out, Symptom

 
StepNo Ye s Value(s) Action
91. Injector Test
Operate the each injector by Tech 2 with the
ignition ªONº and check if the working noise
confirm.
2. If a problem is found, check the harness or replace
the injector.
Is the action complete?
ÐVerify repairGo to Step 10
101. Check the following engine mechanical items.
Refer to
Engine Mechanical for diagnosis
procedures:

Low compression

Sticking or leaking valves

Worn camshaft lobe(s)

Camshaft drive belt slipped or stripped

Incorrect valve timing

Broken valve springs
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 11
111. Check for faulty motor mounts. Refer to Engine
Mechanical
for inspection of mounts.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 12
121. Review all diagnostic procedures within this table.
2. If all procedures have been completed and no
malfunctions have been found, review/inspect the
following:

Visual/physical inspection

Tech 2 data

Freeze Frame data/Failure Records butter

All electrical connections within a suspected
circuit and/or system
3. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repair
Contact
Technical
Assistance

6E±191 4JX1±TC ENGINE DRIVEABILITY AND EMISSIONS
Starter Motor Doesn't Rotate

StepActionValue(s)Ye sNo
1DEFINITION:
As starter motor doesn't rotate, engine is not cranked.
1. Perform a bulletin search.
2. If a bulletin that addresses the symptom is found,
correct the condition as instructed in the bulletin.
Was the bulletin found?
ÐVerify repairGo to Step 2
2Was a visual/physical check performed?
ÐGo to Step 3
Go to Visual/
Physical
Check
31. Check battery cord terminal for looseness & poor
contact due to corrosion.
2. Check battery voltage.
3. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 4
41. Check fan belt for looseness & damage.
2. If a problem is found, adjust or replace as
necessary.
Was a problem found?
ÐVerify repairGo to Step 5
51. Check fuse bull link for disconnection & short.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 6
61. Check generator for mount & damage (Refer to
Engine Mechanical).
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 7
71. Check starter SW and starter relay for looseness
and damage.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 8
81. Check starter motor for mount and damage. (Refer
to
Engine Mechanical)
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 9
91. Review all diagnostic procedures within this table.
2. If all procedures have been completed and no
malfunctions have been found, review/inspect the
following:

Visual/physical inspection

Tech 2 data

Freeze Frame data/Failure Records butter

All electrical connections within a suspected
circuit and/or system
3. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repair
Contact
Technical
Assistance

6E±193 4JX1±TC ENGINE DRIVEABILITY AND EMISSIONS
Starting Difficulty In Case Fuel Doesn't Come to Injector

 
StepNo Ye s Value(s) Action
121. Review all diagnostic procedures within this table.
2. If all procedures have been completed and no
malfunctions have been found, review/inspect the
following:

Visual/physical inspection

Tech 2 data

Freeze Frame data/Failure Records butter

All electrical connections within a suspected
circuit and/or system
3. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repair
Contact
Technical
Assistance

6E±195 4JX1±TC ENGINE DRIVEABILITY AND EMISSIONS
Lubrication System Trouble

 
StepNo Ye s Value(s) Action
111. Check cylinder head & cam carrier gaskets for
damage.
2. If a problem is found, repair or replace as
necessary.
Was a problem found?
ÐVerify repairGo to Step 12
121. Review all diagnostic procedures within this table.
2. If all procedures have been completed and no
malfunctions have been found, review/inspect the
following:

Visual/physical inspection

Tech 2 data

Freeze Frame data/Failure Records butter

All electrical connections within a suspected
circuit and/or system
3. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repair
Contact
Technical
Assistance

6E±196
4JX1±TC ENGINE DRIVEABILITY AND EMISSIONS
QOS System Doesn't Work

StepActionValue(s)Ye sNo
1Was OBD System check performed?
ÐGo to Step 2
Go to OBD
System
Check
2Check glawplug indicator light. If bulb is broken,
replace.
Was a problem found?
ÐVerify repairGo to Step 3
31. Connect a circuit tester between glawplug & engine
ground.
2. With ignition on and engine off, check if the glaw
indicator and circuit tester indicate power voltage
for 9 to 13 sec. If not indicated, repair terminal & wire
harness.
Was repair needed?
ÐVerify repairGo to Step 4
41. Connect a circuit tester between glawplug and
engine ground.
2. With engine on, check if voltage continues for 180
sec. If not, inspect and repair glaw relay.
Was repair needed?
ÐVerify repairGo to Step 5
51. Remove the glawplug, and if damaged, replace.
2. Check glawplug resistance.
Was resistance as specified?
0.8 ± 1
Go to Step 7Go to Step 6
6Replace glawplug.
Was measure completed?
ÐVerify repairGo to Step 7
71. Review all diagnostic procedures within this table.
2. If all procedures have been completed and no
malfunctions have been found, review/inspect the
following:

Visual/physical inspection

Tech 2 data

Freeze Frame data/Failure Records butter

All electrical connections within a suspected
circuit and/or system
3. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repair
Contact
Technical
Assistance

6E±197 4JX1±TC ENGINE DRIVEABILITY AND EMISSIONS
Much Black Smoke in Exhaust Gas

StepActionValue(s)Ye sNo
1DEFINITION:
In road tests, much black smoke is mixed.
Was OBD System check performed?
ÐGo to Step 2
Go to OBD
System
Check
21. Perform a bulletin research.
2. If a bulletin that addresses the symptom is found,
correct the condition as instructed in the bulletin.
Was a bulletin found?
ÐVerify repairGo to Step 3
31. Check if a correct fuel is used.
2. If a problem is found, change fuel.
Was a problem found?
ÐVerify repairGo to Step 4
41. Check air cleaner element for clogging.
2. If a problem is found, repair or replace as
necessary.
Was a problem found?
ÐVerify repairGo to Step 5
51. Connect Tech 2 to the vehicle.
2. Monitor data list to check injector function.
3. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 6
61. Connect Tech 2 to the vehicle.
2. Monitor RPCV test to check rpcv function.
3. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 7
71. Check valve clearance.
2. If a problem is found, adjust as necessary.
Was a problem found?
ÐVerify repairGo to Step 8
81. Review all diagnostic procedures in this table.
2. If all procedures have been completed and no
malfunctions have been found, review/inspect the
following:

Visual/physical check

Tech 2 data list

Freeze Frame data

All electrical connections in suspected circuits
& systems
3. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repair
Contact
Technical
Assistance

6E±198
4JX1±TC ENGINE DRIVEABILITY AND EMISSIONS
Excess Engine Oil Consumption

StepActionValue(s)Ye sNo
1DEFINITION:
Oil consumption measured in road tests is higher than
expected.
Was OBD System check performed?
ÐGo to Step 2
Go to OBD
System
Check
21. Perform a bulletin research.
2. If a bulletin that addresses the symptom is found,
correct the condition as instructed in the bulletin.
Was a bulletin found?
ÐVerify repairGo to Step 3
31. Check if a correct engine oil is used.
2. If a problem is found, change engine oil.
Was a problem found?
ÐVerify repairGo to Step 4
41. Check oil pipe connections for leakage.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 5
51. Check oil seals and gaskets for leakage.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 6
61. Connect Tech 2 to the vehicle.
2. Perform RPCV test to check its function.
3. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 7
71. Check piston ring for damage & groove wear.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 8
81. Check valve stem, valve guide and oil controller for
wear.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 9
91. Check camshaft carrier & cylinder head gaskets for
blow-by.
2. If a problem is found, repair or replace as
necessary.
Was a problem found?
ÐVerify repairGo to Step 10
101. Review all the diagnostic procedures in this table.
2. If all procedures have been completed and no
malfunctions have been found, review/inspect the
following:

Visual/physical check

Tech 2 data list

Freeze Frame data

All electrical connections in suspected circuits
& systems
3. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repair
Contact
Technical
Assistance