JAGUAR X TYPE 2004 1.G EGR Valves Parts Manual

Jaguar X-Type EGR Valves etc.
This document is intended to provide users with information about the Exhaust Gas
Recirculation (EGR) devices fitted to the X-Type Jaguar series.
There are a number of different versions of EGR and each is illustrated with part numbers.
In addition various EGR gaskets, blanking plates and by-pass devices are also shown. There
is an extract from the Jaguar Electronic Parts Catalogue (JEPC) illustrating the relationship
between and various components of an EGR system with their title.
Finally here are the wiring diagrams for later electronic and hybrid EGR valves (the earliest
version was operated by vacuum only).
Connections on the left are to the Engine Control Module (ECM).
Key to W iring Colours:
YU – Yellow / Blue
W - White
NR – Brown / Red
NU – Brown / Blue
U - Blue
WU – White / Blue
BU – Black / Blue
Other symbols:
100 E refers to engine power supply via Fuse 17 10A
O – Output signal from device
I - Input signal to device

Jaguar X-Type EGR Valves etc.
There are currently at least 4 types of EGR valve fitted to the X-Type Diesel Engine –
Vacuum vs Electronically operated (2.0D engines) and with/ without DPF
system.(2.2D engines). Some versions are also common to Ford engines.
Jaguar X-type
EGR valve (with MAP
Sensor)
Part No C2S51294
2.2 diesels with a DPF
(diesel particulate filter)
All VINs (J04731 on)
2007 JAGUAR X-TYPE 2.0
DIESEL fitted with the 2.0
TD 130 bhp (N7BA) type
engine.
The part numbers on the
unit are: 024C06P
From VIN E46914
Part No JDE 7436(E)
(E = exchange)

Jaguar X-Type EGR Valves etc.
Jaguar X Type
(for vehicles with Vin numbers
from (V) E07105 to E46913)
ECS 17 - Stage 3 - 2.0 Litre turbo
diesel
Part number: C2S36575
JDE 7435(E) (E = exchange)
(May have 'Ford' Stamped on side
and 2S7Q-9D475-BC)
Should fit the following listed
below but check the number on
your unit to ascertain that it is
correct
Model
FORD MONDEO III (B5Y)1996/09 - 2000/11
MONDEO III (B5Y) 2.0 16V TDDi / TDCi
MONDEO III (B5Y) 2.0 TDCi
MONDEO III (B5Y) 2.2 TDCi
FORD MONDEO III Estate (BWY) 2000/11 - /
MONDEO III Estate (BWY) 2.0 16V TDDi / TDCi
MONDEO III Estate (BWY) 2.0 TDCi
MONDEO III Estate (BWY) 2.2 TDCi
FORD MONDEO III Saloon (B4Y) 2000/11 - /
MONDEO III Saloon (B4Y) 2.0 16V TDDi / TDCi
MONDEO III Saloon (B4Y) 2.0 TDCi
MONDEO III Saloon (B4Y) 2.2 TDCi
FORD TRANSIT Box (FA_Y) 2000/01 - /
TRANSIT Box (FA_ _) 2.4 TDCi
Engine CC
D6BA 1998
1998
2198
KW Type
Hatchback
Year
00.11
-
01.10
-
04.09
-
00.11
-
01.10
-
04.09
-
00.11
-
01.10
-
04.09
-
04.03
-
04.03
-
04.03
-
85
96
114
Hatchback
Hatchback
D6BA 1998
1998
2198
85
96
114
Estate
Estate
Estate
D6BA 1998
1998
2198
85
96
114
Saloon
Saloon
Saloon
2402 101 Box
FORD TRANSIT Bus (FD_ _, FB_ _, FS_ _, FZ_ _, FC_ _) 2000/01 - /
TRANSIT Bus (FD_ _, FB_ _, FS_ _, FZ_ _, FC_ _)
2402 101
2.4 TDCi
FORD TRANSIT Flatbed/Chassis (FM_Y, FN_Y) 2000/01 - /
TRANSIT Flatbed / Chassis (FM_ _, FN_ _) 2.4
2402 101
TDCi

Bus
Flatbed / Chassis

Jaguar X-Type EGR Valves etc.
Electronically Operated (Stepper Motor) – Euro IV – Non-DPF
(as fitted to my 08MY 2.2D and featured in cleaning notes)
All VINs (E73994 on)
Extract from Jaguar Parts Catalogue – showing EGR System Components:

Jaguar X-Type EGR Valves etc.
Blanking Plates and Gaskets for EGR
EGR Gasket:
X Type EGR Valve & EGR Cooler Gasket.
Jaguar Part No JDE 1827
EGR Blanking Plate (Non Euro IV EGRs)
[Can also be used on later EGRs but needs
8mm ‘breather’ hole to fool MAF sensor]
EGR Blanking Plate (Euro IV EGRs)
[Note 8mm breather hole to fool MAF Sensor
– without which an Engine Management
Fault Light will come on]
EGR Bypass Valve Kit
Blocks all exhaust returns and
takes EGR valve out of system
completely. (Only suitable for
early non-Euro IV [non-
electronic] EGR types)
otherwise an EML will be
caused.