JEEP CHEROKEE 1988 Service Repair Manual
Page 901 of 1378
Removal
1) Raise and support vehicle. Drain shift housing fluid.
Disconnect vacuum harness. Remove housing bolts. Remove motor and
housing. Mark shift fork and housing for reassembly. See Fig. 3.
2) Rotate shift motor. Remove shift fork and motor snap
rings. Remove shift motor from housing. Remove "O" ring from motor.
Always use a new "O" ring for reassembly.
Installation
Install new "O" ring on motor shaft. Install motor into
housing and slide shift fork onto shaft. Position motor and housing on
axle. Add axle lubricant to shift motor housing. Install shift fork in
shift collar and install housing bolts. Connect all vacuum harnesses
to motor.
Fig. 3: Shift Motor & Housing
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MAIN TE N AN CE IN FO RM ATIO N
1988 J e ep C hero ke e
1984-88 MAINTENANCE
AMC/Jeep Maintenance Information
Jeep; Cherokee,
Wagoneer
* PLEASE READ THIS FIRST *
NOTE: For scheduled maintenance intervals and the related fluid
capacities, fluid specifications and labor times for major
service intervals, see SCHEDULED SERVICES article below:
* SCHEDULED SERVICES - GASOLINE
* SCHEDULED SERVICES - DIESEL ENGINES - NORMAL (1985-87)
Warranty information and specifications for fluid
capacities, lubrication specifications, wheel and tire size,
and battery type are covered in this article.
MODEL IDENTIFICATION
VIN LOCATION
The Vehicle Identification Number (VIN) is located on the
left side of the dash panel at the base of the windshield. The VIN
chart explains the code characters.
VIN CODE ID EXPLANATION
Numbers preceding the explanations in the legend below refer
to the sequence of characters as listed on VIN identification label.
See VIN example below.
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(VIN) 1 J C U N 7 7 1 X G T 0 0 0 0 0 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
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1 - Manufacturing Country
1
* United States
2 - Company/Make
J * American Motors/Jeep
3 - Type
C * Multi-Purpose Vehicle
D * Incomplete Vehicle
E * Export, LHD
F * Export, RHD
4 - Engine Type
B * 2.1L (128 CID) 4-Cylinder Turbo (Diesel) (001B) (1985-87)
H * 2.5L (150 CID) 4-Cylinder TBI (Gasoline) (001H) (1986-88)
U * 2.5L (150 CID) 4-Cylinder 1-Bbl. (Gasoline) (001U) (1984-85)
Y * 2.5L (150 CID) 4-Cylinder 1-Bbl. (Export) (001Y) (1984-85)
W * 2.8L (171 CID) V6 2-Bbl. (Gasoline) (001W) (1984-86)
M * 4.0L (242 CID) I-6 (Gasoline) (001M) (1987-88)
Page 903 of 1378
5 - Transmission/(Transfer Case)
A * Auto Column Shift (2WD)
B * Auto Floor Shift (Part Time 4WD)
C * Auto Floor Shift (Full Time 4WD)
D * Auto Floor Shift (2WD)
E * Auto Column Shift (Part Time 4WD)
J * Auto Column Shift (Full Time 4WD)
L * 5-Speed Manual Floor Shift (Part Time 4WD)
N * 5-Speed Manual Floor Shift (Full Time 4WD)
S * 4-Speed Manual Floor Shift (2WD)
W * 5-Speed Manual Shift (2WD)
X * 4-Speed Manual Floor Shift (Part Time 4WD)
6-7 - Body Style
73 * Cherokee Wagon 2-Door (2WD)
74 * Cherokee Wagon 4-Door (2WD)
75 * Wagoneer Wagon 4-Door (4WD)
77 * Cherokee Wagon 2-Door (4WD)
78 * Cherokee Wagon 4-Door (4WD)
8 - Trim Package
1 * Custom
2 * Pioneer
3 * Chief
4 * Laredo
5 * Base
5 * Wagoneer
6 * Limited
K * Cherokee Base (2WD)
L * Pioneer (2WD)
M * Laredo (2WD)
9 - Check Digit
* Manufacturer Assigned
10 - Model Year
E * 1984
F * 1985
G * 1986
H * 1987
J * 1988
11 - Assembly Plant
T * Toledo, Ohio
12-17 - Sequential Serial Number
* Production Sequence
MAINTENANCE SERVICE INFORMATION
SEVERE & NORMAL SERVICE DEFINITION
NOTE: Use the Severe Service schedule if the vehicle to be serviced
is operated under ANY (one or more) of these conditions:
Service is recommended at specified mileage intervals of
vehicle operation. Service schedules are based on the following
primary operating conditions:
Severe Service
* Short Trips (About 15 Miles)
Page 904 of 1378
* Cold Climate Operation
* Towing Or Heavily Loading
* Severe Dust Conditions
* Sustained High Speed Operation
* Off-Road Driving
* Hot Weather, Stop-And-Go Driving
* Extensive Idling Conditions (Taxi Or Delivery Type Service)
Normal Service
* Driven More Than 10 Miles Daily
* No Severe Service Operating Conditions
CAMSHAFT TIMING BELT REPLACEMENT INFORMATION (TURBO-DIESEL)
CAUTION: Failure to replace a faulty camshaft timing belt may result
in serious engine damage.
The condition of camshaft drive belts should always be
checked on vehicles which have more than 50,000 miles. Although some
manufacturers do not recommend belt replacement at a specified
mileage, others require it at 60,000-100,000 miles. A camshaft drive
belt failure may cause extensive damage to internal engine components
on most engines, although some designs do not allow piston-to-valve
contact. These designs are often called "Free Wheeling".
Many manufacturers changed their maintenance and warranty
schedules in the mid-1980's to reflect timing belt inspection and/or
replacement at 50,000-60,000 miles. Most service interval schedules
reflect these changes.
Belts or components should be inspected and replaced if any
of the following conditions exist:
* Cracks Or Tears In Belt Surface
* Missing, Damaged, Cracked Or Rounded Teeth
* Oil Contamination
* Damaged Or Faulty Tensioners
* Incorrect Tension Adjustment
SERVICE LABOR TIMES
SERVICE LABOR TIMES TABLE (HOURS)\
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( 1) 30,000 60,000
Application Mile Service Mile Service
2.1L (Turbo Diesel)
Automatic Transmission ........... 4.3 ................ 4.5
Manual Transmission .............. 3.6 ................ 3.8
2.5L
Automatic Transmission ........... 5.6 ................ 3.5
Manual Transmission .............. 4.9 ................ 3.5
2.8L
Automatic Transmission ........... 5.8 ................ 3.7
Manual Transmission .............. 5.1 ................ 3.7
4.0L
Automatic Transmission ........... 5.7 ................ 3.6
Manual Transmission .............. 5.0 ................ 3.6
( 1) - Add .8 hr. for vehicles equipped with 4WD.
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Page 905 of 1378
SERVICE POINT LOCATIONS
Fig. 1: Service Point Locations (Typical)
Courtesy of American Motors Corp.
NOTE: The 2.1L Turbo-Diesel engine has two (2) oil drain plugs
ADDITIONAL SERVICE INFORMATION
Fig. 2: Water Separator (Diesel)
Courtesy of American Motors Corp.
NOTE: For more information regarding 2.1L Turbo-Diesel engine
service refer to the TUNE-UP - DIESEL article in
Page 906 of 1378
the ENGINE PERFORMANCE section.
Fuel filter should be drained whenever "WATER IN FUEL"
warning light glows. Diesel fuel can damage asphalt and
painted surfaces. Always place a drain pan under fuel filter
to collect contaminated fuel. See Fig. 2.
1) Stop vehicle and turn engine off. Attach a long piece
of tubing to drain cock outlet. Place end of drain hose into
drain pan. Open filter assembly vent valve (Black + shaped
knob) and drain cock.
2) Drain approximately 1/2 pint (.24 Liters) from fuel
filter. Close vent valve and drain cock. Start engine and
check for leaks. If "WATER IN FUEL" warning lamp comes on
again, remove water contaminated fuel from fuel lines and
fuel tank.
WARNING: DO NOT bleed fuel lines on hot engine, as high exhaust
temperatures could cause fire. Use care when bleeding fuel
lines, as fuel is under extreme pressure and could penetrate
skin, causing personal injury. Wear safety goggles and
protective clothing when bleeding fuel lines.
CAUTION: DO NOT drain fuel/water separator when engine is running or
hot. Allow engine to cool before draining. Verify that the
WATER IN FUEL light on instrument panel is OFF.
Fig. 3: Locking Crankshaft at TDC
Courtesy of American Motors/Jeep Corp.
Page 907 of 1378
Fig. 4: Camshaft & Injection Pump Timing Marks
Courtesy of American Motors/Jeep Corp.
Fig. 5: Rocker Arm Shaft Assembly (Oil Filter Location)
Courtesy of American Motors/Jeep Corp.
Page 908 of 1378
Fig. 6: Valve Layout
Courtesy of American Motors/Jeep Corp.
NOTE: For more information regarding 2.1L Turbo-Diesel engine
service refer to the 2.1L 4-CYL TURBO DIESEL - VIN [B]
Page 909 of 1378
article in the ENGINE MECHANICAL section.
Fig. 7: Hoist Lift Point Locations
Courtesy of American Motors Corp.
NOTE: For more information regarding jacking and hoisting refer
to the JACKING & HOISTING article in the
Page 910 of 1378
WHEEL ALIGNMENT section.
Fig. 8: Brake Caliper Lubrication Points
Courtesy of American Motors Corp.
NOTE: For more information regarding brake maintenance refer
to the BRAKE SYSTEM article.