Engine coolant sensor JEEP GRAND CHEROKEE 2002 WJ / 2.G Owner's Manual

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CHARGING
TABLE OF CONTENTS
page page
CHARGING
DESCRIPTION.........................24
OPERATION...........................24
DIAGNOSIS AND TESTING - CHARGING
SYSTEM............................24
SPECIFICATIONS
GENERATOR RATINGS - GAS POWERED . . 25
TORQUE - GAS POWERED.............25
SPECIAL TOOLS.......................26
BATTERY TEMPERATURE SENSOR
DESCRIPTION.........................26OPERATION...........................26
REMOVAL.............................26
INSTALLATION.........................26
GENERATOR
DESCRIPTION.........................27
OPERATION...........................27
REMOVAL.............................27
INSTALLATION.........................28
VOLTAGE REGULATOR
DESCRIPTION.........................28
OPERATION...........................28
CHARGING
DESCRIPTION
The charging system consists of:
²Generator
²Electronic Voltage Regulator (EVR) circuitry
within the Powertrain Control Module (PCM)
²Ignition switch
²Battery (refer to 8, Battery for information)
²Battery temperature sensor
²Generator Lamp (if equipped)
²Check Gauges Lamp (if equipped)
²Voltmeter (refer to 8, Instrument Cluster for
information)
²Wiring harness and connections (refer to 8, Wir-
ing for information)
OPERATION
The charging system is turned on and off with the
ignition switch. The system is on when the engine is
running and the ASD relay is energized. When the
ASD relay is on, voltage is supplied to the ASD relay
sense circuit at the PCM. This voltage is connected
through the PCM and supplied to one of the genera-
tor field terminals (Gen. Source +) at the back of the
generator.
The amount of DC current produced by the gener-
ator is controlled by the EVR (field control) circuitry
contained within the PCM. This circuitry is con-
nected in series with the second rotor field terminal
and ground.
A battery temperature sensor, located in the bat-
tery tray housing, is used to sense battery tempera-
ture. This temperature data, along with data from
monitored line voltage, is used by the PCM to vary
the battery charging rate. This is done by cycling theground path to control the strength of the rotor mag-
netic field. The PCM then compensates and regulates
generator current output accordingly.
All vehicles are equipped with On-Board Diagnos-
tics (OBD). All OBD-sensed systems, including EVR
(field control) circuitry, are monitored by the PCM.
Each monitored circuit is assigned a Diagnostic Trou-
ble Code (DTC). The PCM will store a DTC in elec-
tronic memory for certain failures it detects. Refer to
Diagnostic Trouble Codes in; Powertrain Control
Module; Electronic Control Modules for more DTC
information.
The Check Gauges Lamp (if equipped) monitors:
charging system voltage,engine coolant tempera-
ture and engine oil pressure. If an extreme condition
is indicated, the lamp will be illuminated. This is
done as reminder to check the three gauges. The sig-
nal to activate the lamp is sent via the CCD bus cir-
cuits. The lamp is located on the instrument panel.
Refer to 8, Instrument Cluster for additional infor-
mation.
DIAGNOSIS AND TESTING - CHARGING
SYSTEM
The following procedures may be used to diagnose
the charging system if:
²the check gauges lamp (if equipped) is illumi-
nated with the engine running
²the voltmeter (if equipped) does not register
properly
²an undercharged or overcharged battery condi-
tion occurs.
Remember that an undercharged battery is often
caused by:
²accessories being left on with the engine not
running
8F - 24 CHARGINGWJ

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The ASD relay will be shut±down, meaning the
12±volt power supply to the ASD relay will be de-ac-
tivated by the PCM if:
²the ignition key is left in the ON position. This
is if the engine has not been running for approxi-
mately 1.8 seconds.
²there is a crankshaft position sensor signal to
the PCM that is lower than pre-determined values.
OPERATION - ASD SENSE - PCM INPUT
A 12 volt signal at this input indicates to the PCM
that the ASD has been activated. The relay is used to
connect the oxygen sensor heater element, ignition
coil and fuel injectors to 12 volt + power supply.
This input is used only to sense that the ASD relay
is energized. If the Powertrain Control Module
(PCM) does not see 12 volts at this input when the
ASD should be activated, it will set a Diagnostic
Trouble Code (DTC).
REMOVAL
The ASD relay is located in the Power Distribution
Center (PDC) (Fig. 1). Refer to label on PDC cover
for relay location.
(1) Remove PDC cover.
(2) Remove relay from PDC.
(3) Check condition of relay terminals and PDC
connector terminals for damage or corrosion. Repair
if necessary before installing relay.
(4) Check for pin height (pin height should be the
same for all terminals within the PDC connector).
Repair if necessary before installing relay.
INSTALLATION
The ASD relay is located in the Power Distribution
Center (PDC) (Fig. 1). Refer to label on PDC cover
for relay location.
(1) Install relay to PDC.
(2) Install cover to PDC.
CAMSHAFT POSITION
SENSOR
DESCRIPTION
DESCRIPTION - 4.0L
The Camshaft Position Sensor (CMP) on the 4.0L
6±cylinder engine is bolted to the top of the oil pump
drive shaft assembly (Fig. 2). The sensor and drive
shaft assembly is located on the right side of the
engine near the oil filter (Fig. 3).
Fig. 1 Power Distribution Center (PDC) Location
1 - PCM
2 - COOLANT TANK
Fig. 2 CMP and Oil Pump Drive ShaftÐ4.0L Engine
1 - CAMSHAFT POSITION SENSOR
2 - MOUNTING BOLTS (2)
3 - PULSE RING
4 - DRIVE GEAR (TO CAMSHAFT)
5 - OIL PUMP DRIVESHAFT
6 - SENSOR BASE (OIL PUMP DRIVESHAFT ASSEMBLY)
8I - 4 IGNITION CONTROLWJ
AUTO SHUT DOWN RELAY (Continued)

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the gauge needle at the last indication for about
twelve seconds or until a new engine temperature
message is received, whichever occurs first. After
twelve seconds, the cluster will return the gauge nee-
dle to the low end of the gauge scale.
²Actuator Test- Each time the cluster is put
through the actuator test, the gauge needle will be
swept across the entire gauge scale and back in order
to confirm the functionality of the gauge and the
cluster control circuitry.
The PCM continually monitors the engine coolant
temperature sensor to determine the engine operat-
ing temperature. The PCM then sends the proper
engine coolant temperature messages to the instru-
ment cluster. For further diagnosis of the engine cool-
ant temperature gauge or the instrument cluster
circuitry that controls the gauge, (Refer to 8 - ELEC-
TRICAL/INSTRUMENT CLUSTER - DIAGNOSIS
AND TESTING). If the instrument cluster moves the
engine coolant temperature gauge needle to indicate
a high or critical engine temperature, it may indicate
that the engine or the engine cooling system requires
service. For proper diagnosis of the engine coolant
temperature sensor, the PCM, the PCI data bus, or
the electronic message inputs to the instrument clus-
ter that control the engine coolant temperature
gauge, a DRBIIItscan tool is required. Refer to the
appropriate diagnostic information.
FRONT FOG LAMP INDICATOR
DESCRIPTION
A front fog lamp indicator is standard equipment
on all instrument clusters, but is only functional on
vehicles equipped with the optional front fog lamps.
The front fog lamp indicator is located on the left
edge of the instrument cluster, to the left of the
tachometer. The front fog lamp indicator consists of
an International Control and Display Symbol icon for
ªFront Fog Lightº imprinted on a green lens. The
lens is located behind a cutout in the opaque layer of
the instrument cluster overlay. The dark outer layer
of the overlay prevents the indicator from being
clearly visible when it is not illuminated. The icon
appears silhouetted against a green field through the
translucent outer layer of the overlay when the indi-
cator is illuminated from behind by a replaceable
incandescent bulb and bulb holder unit located on
the instrument cluster electronic circuit board. When
the exterior lighting is turned On, the illumination
intensity of the front fog lamp indicator is dimmable,
which is adjusted using the panel lamps dimmer con-
trol ring on the control stalk of the left multi-func-
tion switch. The front fog lamp indicator lens isserviced as a unit with the instrument cluster lens,
hood and mask unit.
OPERATION
The front fog lamp indicator gives an indication to
the vehicle operator whenever the front fog lamps
are illuminated. This indicator is controlled by a
transistor on the instrument cluster circuit board
based upon cluster programming and electronic mes-
sages received by the cluster from the Body Control
Module (BCM) over the Programmable Communica-
tions Interface (PCI) data bus. The front fog lamp
indicator bulb is completely controlled by the instru-
ment cluster logic circuit, and that logic will allow
this indicator to operate whenever the instrument
cluster receives a battery current input on the fused
B(+) circuit. Therefore, the indicator can be illumi-
nated regardless of the ignition switch position. The
bulb only illuminates when it is provided a path to
ground by the instrument cluster transistor. The
instrument cluster will turn on the front fog lamp
indicator for the following reasons:
²Front Fog Lamp Indicator Lamp-On Mes-
sage- Each time the cluster receives a front fog
lamp indicator lamp-on message from the BCM indi-
cating that the front fog lamps are turned On, the
front fog lamp indicator will be illuminated. The indi-
cator remains illuminated until the cluster receives a
front fog lamp indicator lamp-off message from the
BCM.
²Actuator Test- Each time the cluster is put
through the actuator test, the front fog lamp indica-
tor will be turned on for the duration of the test to
confirm the functionality of the bulb and the cluster
control circuitry.
The BCM continually monitors the exterior light-
ing (left multi-function) switch to determine the
proper outputs to the front fog lamp relay. The BCM
then sends the proper front fog lamp indicator
lamp-on and lamp-off messages to the instrument
cluster. If the front fog lamp indicator fails to light
during the actuator test, replace the bulb with a
known good unit. For further diagnosis of the front
fog lamp indicator or the instrument cluster circuitry
that controls the indicator, (Refer to 8 - ELECTRI-
CAL/INSTRUMENT CLUSTER - DIAGNOSIS AND
TESTING). For proper diagnosis of the front fog
lamp system, the BCM, the PCI data bus, or the elec-
tronic message inputs to the instrument cluster that
control the front fog lamp indicator, a DRBIIItscan
tool is required. Refer to the appropriate diagnostic
information.
8J - 20 INSTRUMENT CLUSTERWJ
ENGINE TEMPERATURE GAUGE (Continued)

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for door and liftgate open indications and to show if a
turn signal has been left on. The EVIC messages and
displays are coordinated with warning indicators in
the instrument cluster to avoid duplication.
The EVIC module contains a central processing
unit and interfaces with other electronic modules in
the vehicle over the Programmable Communications
Interface (PCI) data bus network. The PCI data bus
network allows the sharing of sensor information.
This helps to reduce wire harness complexity, reduce
internal controller hardware, and reduce component
sensor current loads. At the same time, this system
provides increased reliability, enhanced diagnostics,
and allows the addition of many new feature capabil-
ities.
The EVIC module includes the following display
options:
²Compass and Temperature- provides the out-
side temperature and one of eight compass readings
to indicate the direction the vehicle is facing.
²Average fuel economy- shows the average
fuel economy since the last trip computer reset.
²Distance to empty- shows the estimated dis-
tance that can be travelled with the fuel remaining
in the fuel tank. This estimated distance is computed
using the average miles-per-gallon from the last 30
gallons of fuel used.
²Instant fuel economy- shows the present fuel
economy based upon the current vehicle distance and
fuel used information.
²Trip distance- shows the distance travelled
since the last trip computer reset.
²Elapsed time- shows the accumulated igni-
tion-on time since the last trip computer reset.
²Distance to service- shows the distance
remaining until the next scheduled service interval.
²Tire Pressure- shows the tire pressure in each
tire.
²Blank screen- the EVIC compass/temperature/
trip computer VFD is turned off.
The EVIC is capable of displaying the following
alert messages, which are accompanied by an audible
announcement consisting of a series of beeps:
²TURN SIGNALS ON (with vehicle graphic)-
Indicates that a turn signal has remained on for
about 1.6 kilometers (one mile).
²PERFORM SERVICE- Indicates that a cus-
tomer programmable service interval distance has
been reached.
²DOOR OPEN (one or more, with vehicle
graphic)- Indicates that a door is open or not fully
closed.
²LIFTGATE OPEN (with vehicle graphic)-
Indicates that the liftgate is open or not fully closed.
²LIFTGLASS OPEN (with vehicle graphic)-
Indicates that the liftglass is open or not fully closed.²COOLANT LEVEL LOW (with vehicle
graphic)- Indicates that the coolant level in the
engine coolant reservoir is low.
²XX LOW PRESSURE (with vehicle graphic)
- Indicates that the air pressure in the selected tire
is low.
²WASHER FLUID LOW (with vehicle
graphic)- Indicates that the fluid level in the
washer fluid reservoir is low.
The EVIC ªMenuº push button provides the vehicle
operator with a user interface, which allows the
selection of several optional customer programmable
electronic features to suit individual preferences.
Refer toELECTRONIC VEHICLE INFORMA-
TION CENTER PROGRAMMINGin the Service
Procedures section of this group for more information
on the customer programmable feature options.
If the vehicle is equipped with the optional mem-
ory system, the EVIC will display the following mem-
ory system messages:
²MEMORY #X POSITION SET (X = Driver 1
or Driver 2)- This message appears in the EVIC
display each time the memory system is successfully
programmed. It is accompanied by an audible
announcement chime tone.
²MEMORY SYSTEM DISABLED- The memory
system is automatically disabled while the driver
side seat belt is fastened and/or while the automatic
transmission gear selector is in any position except
Park or Neutral. This message appears in the EVIC
display as a reminder when a memory switch push
button is depressed while the memory system is dis-
abled. If the REMOTE LINKED TO MEMORY cus-
tomer programmable feature has been selected, this
message will also appear when the Unlock button of
the Remote Keyless Entry (RKE) transmitter is
depressed while the memory system is disabled.
If the vehicle is equipped with the optional Univer-
sal Transmitter transceiver, the EVIC will also dis-
play messages and an icon indicating when the
Universal Transmitter is being trained, which of the
three transmitter buttons is transmitting, and when
the transceiver is cleared.
If the vehicle is equipped with the optionalTire
Pressure Monitoring System, the EVIC will also
display messages and an icon indicating when the
tire air pressure falls below a given set-point, and
which of the five tires is transmitting the low pres-
sure warning, and when the condition is cleared.
Refer to the Tires/Wheels section of this manual for
complete Tire Pressure Monitoring System descrip-
tion. Refer to this section of the service manual for
EVIC modules function description for the Tire Pres-
sure Monitoring.
Data input for all EVIC functions, including VFD
dimming level, is received through PCI data bus
WJMESSAGE SYSTEMS 8M - 7
ELECTRONIC VEHICLE INFO CENTER (Continued)

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messages. The EVIC module uses its internal pro-
gramming and all of its data inputs to calculate and
display the requested data. If the data displayed is
incorrect, perform the self-diagnostic tests as
described in this group. If these tests prove inconclu-
sive, the use of a DRBIIItscan tool and the proper
Diagnostic Procedures manual are recommended for
further testing of the EVIC module and the PCI data
bus.
The EVIC module cannot be repaired, and is avail-
able for service only as a unit. This unit includes the
push button switches and the plastic housed module.
If any of these components are faulty or damaged,
the complete EVIC module must be replaced. The
incandescent bulbs used for EVIC push button back-
lighting and the display lens are available for service
replacement.
ELECTRONIC VEHICLE INFORMATION CENTER
CHIME
The Electronic Vehicle Information Center (EVIC)
uses the chime warning system for two different
kinds of support. In addition to requesting chime
tones from the Body Control Module (BCM) as tactile
beep support, the EVIC is programmed to send chime
request messages over the Programmable Communi-
cations Interface (PCI) data bus when it detects the
following conditions:
²Door Open Warning- A door is open above a
critical speed [about 16 kilometers-per-hour (10
miles-per-hour) for the driver side front door, or
about 5 kilometers-per-hour (3 miles-per-hour) for
any other door].
²Liftgate Open Warning- The liftgate is open
above a critical speed [about 5 kilometers-per-hour (3
miles-per-hour)].
²Liftglass Open Warning- The liftgate flip-up
glass is open above a critical speed [about 5 kilome-
ters-per-hour (3 miles-per-hour)].
²Low Coolant Level Warning- The coolant
level in the engine coolant reservoir is low.
²Perform Service Alert- An audible alert that
a ªPerform Serviceº reminder message is being dis-
played by the EVIC.
²Turn Signal On Warning- A turn signal
remains on for about 1.6 kilometers (one mile).
²Washer Fluid Low Warning- The fluid level
in the washer reservoir is low.
See the owner's manual in the vehicle glove box for
more information on the features, use and operation
of the EVIC. (Refer to 8 - ELECTRICAL/OVERHEAD
CONSOLE/ELECTRONIC VEHICLE INFO CENTER
- DESCRIPTION) for more information on the EVIC.
COMPASS
While in the compass/temperature mode, the com-
pass will display the direction in which the vehicle is
pointed using the eight major compass headings
(Examples: north is N, northeast is NE). The self-cal-
ibrating compass unit requires no adjusting in nor-
mal use. The only calibration that may prove
necessary is to drive the vehicle in one circle at 5 to
8 kilometers-per-hour (3 to 5 miles-per-hour), on level
ground, in not less than 20 seconds. This will reori-
ent the compass unit to its vehicle.
The compass unit also will compensate for magne-
tism the body of the vehicle may acquire during nor-
mal use. However, avoid placing anything magnetic
directly on the roof of the vehicle. Magnetic mounts
for an antenna, a repair order hat, or a funeral pro-
cession flag can exceed the compensating ability of
the compass unit if placed on the roof panel. Mag-
netic bit drivers used on the fasteners that hold the
overhead console assembly to the roof header can
also affect compass operation. If the vehicle roof
should become magnetized, the demagnetizing and
calibration procedures found in this group may be
required to restore proper compass operation.
TEMPERATURE
The outside ambient temperature is displayed in
whole degrees. The temperature display can be tog-
gled from Fahrenheit to Celsius by selecting the
desired U.S./Metric option from the customer pro-
grammable features as described inELECTRONIC
VEHICLE INFORMATION CENTER PROGRAM-
MINGin the Standard Procedures section of this
group. The displayed temperature is not an instant
reading of conditions, but an average temperature. It
may take the temperature display several minutes to
respond to a major temperature change, such as driv-
ing out of a heated garage into winter temperatures.
When the ignition switch is turned to the Off posi-
tion, the last displayed temperature reading stays in
the Body Control Module (BCM) unit memory. When
the ignition switch is turned to the On position
again, the EVIC will display the memory tempera-
ture for one minute; then update the display to the
current average temperature reading within five
minutes.
The temperature function is supported by an ambi-
ent temperature sensor. The sensor is mounted out-
side the passenger compartment near the front and
center of the vehicle, and is hard wired to the Body
Control Module (BCM). The BCM sends temperature
status messages to the EVIC module over the PCI
data bus network. The ambient temperature sensor
is available as a separate service item.
8M - 8 MESSAGE SYSTEMSWJ
ELECTRONIC VEHICLE INFO CENTER (Continued)

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8W-02 COMPONENT INDEX
Component Page
A/C Compressor Clutch................. 8W-42
A/C Pressure Transducer................ 8W-42
Accelerator Pedal Position Sensor......... 8W-30
Accessory Delay Relay.................. 8W-64
Adjustable Pedals..................... 8W-30
Airbags............................. 8W-43
Ambient Temperature Sensor............ 8W-45
Antennas............................ 8W-47
Ash Receiver Lamp.................... 8W-44
Auto Shut Down Relay................. 8W-30
Automatic Day/Night Mirror............. 8W-49
Automatic Headlamp Light Sensor/VTSS
LED.............................. 8W-39
Automatic Zone Control Module.......... 8W-42
Back-Up Lamp Relay................... 8W-51
Battery Temperature Sensor............. 8W-30
Battery............................. 8W-20
Blend Door Motor/Actuator.............. 8W-42
Blower Motor......................... 8W-42
Body Control Module................... 8W-45
Boost Pressure Sensor.................. 8W-30
Brake Lamp Switch.................... 8W-33
Camshaft Position Sensor............... 8W-30
Capacitors........................... 8W-30
Cargo Lamp.......................... 8W-44
Center High Mounted Stop Lamp......... 8W-51
Cigar Lighter......................... 8W-41
Circuit Breakers...................... 8W-12
Clockspring.................. 8W-33, 41, 43, 47
Coil On Plugs......................... 8W-30
Coil Rail............................. 8W-30
Combination Flasher................... 8W-52
Compact Disc Changer.................. 8W-47
Controller Antilock Brake............... 8W-35
Coolant Level Sensor................... 8W-45
Courtesy Lamps....................... 8W-44
Crankcase Heater..................... 8W-30
Crankshaft Position Sensor.............. 8W-30
Cylinder Lock Switches................. 8W-61
Data Link Connector................... 8W-18
Diagnostic Junction Port................ 8W-18
EGR Solenoid......................... 8W-30
Electric Brake........................ 8W-54
Electronic Speed Control Servo........... 8W-33
Engine Control Module................. 8W-30
Engine Coolant Temperature Sensor...... 8W-30
Engine Oil Pressure Sensor.............. 8W-30
Engine Starter Motor................... 8W-21
EVAP/Purge Solenoid................... 8W-30
Fog Lamps........................ 8W-50, 51
Fuel Injectors......................... 8W-30
Fuel Pressure Sensor................... 8W-30Component Page
Fuel Pressure Solenoid................. 8W-30
Fuel Pump........................... 8W-30
Fuel Tank Module..................... 8W-30
Fuses............................ 8W-10, 12
Fusible Link....................... 8W-10, 20
Grounds............................. 8W-15
Generator......................... 8W-20, 30
Glove Box Lamp...................... 8W-44
Glow Plugs........................... 8W-30
Headlamp Leveling Motor............... 8W-50
Heated Seats......................... 8W-63
High Beam Headlamps................. 8W-50
Hood Ajar Switch...................... 8W-39
Horns............................... 8W-41
Hydraulic Cooling Module............ 8W-30, 42
Idle Air Control Motor.................. 8W-30
Ignition Switch....................... 8W-10
Impact Sensors....................... 8W-43
Input Speed Sensor.................... 8W-31
Instrument Cluster.................... 8W-40
Intake Air Temperature Sensor........... 8W-30
Intake Port Swirl Actuator.............. 8W-30
Intrusion Transceiver Module............ 8W-49
Junction Block........................ 8W-12
Knock Sensor......................... 8W-30
Lamp Assemblies................... 8W-51, 52
Leak Detection Pump.................. 8W-30
License Lamps........................ 8W-51
Liftgate............................. 8W-61
Line Pressure Sensor................... 8W-31
Low Beam Headlamps.................. 8W-50
Low Beam Relay...................... 8W-50
Low Beam/Daytime Running Lamp Relay . . . 8W-50
Lumbar Motor........................ 8W-63
Lumbar Switch....................... 8W-63
Manifold Absolute Pressure Sensor........ 8W-30
Manual Temperature Control............. 8W-42
Mass Air Flow Sensor.................. 8W-30
Memory Set Switch................. 8W-62, 63
Mode Door Motor/Actuator............... 8W-42
Multi-Function Switch............... 8W-50, 53
Output Speed Sensor................... 8W-31
Overhead Map/Courtesy Lamp........... 8W-44
Oxygen Sensors....................... 8W-30
Park Brake Switch..................... 8W-40
Park Lamp........................... 8W-50
Park/Neutral Position Switch............ 8W-31
Park/Turn Signal Lamps................ 8W-50
Power Amplifier....................... 8W-47
Power Connector...................... 8W-41
Power Distribution Center............... 8W-10
Power Mirrors........................ 8W-62
WJ8W-02 COMPONENT INDEX 8W - 02 - 1

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8W-15 GROUND DISTRIBUTION
Component Page
A/C Compressor Clutch.................. 8W-15-4
Adjustable Pedals Module............. 8W-15-17, 21
Airbag Control Module.................. 8W-15-16
Ash Receiver Lamp.................... 8W-15-14
Automatic Day/Night Mirror.............. 8W-15-19
Automatic Zone Control Module........... 8W-15-15
Battery............................ 8W-15-2, 3
Blower Motor Controller................. 8W-15-15
Body Control Module.............. 8W-15-12, 13, 15
Brake Lamp Switch................. 8W-15-17, 22
Center High Mounted Stop Lamp.......... 8W-15-20
Cigar Lighter........................ 8W-15-14
Cigar Lighter Relay.................... 8W-15-12
Controller Antilock Brake................ 8W-15-12
Coolant Level Sensor............... 8W-15-9, 10, 11
Crankcase Heater...................... 8W-15-4
Data Link Connector.................. 8W-15-2, 3
Driver Cylinder Lock Switch.............. 8W-15-16
Driver Door Lock Motor/Ajar Switch........ 8W-15-16
Driver Door Module.................... 8W-15-16
Driver Heated Seat Switch............... 8W-15-14
Driver Lumbar Switch............... 8W-15-18, 21
Driver Power Seat Switch............. 8W-15-18, 21
Driver Rear Power Window Switch....... 8W-15-18, 21
Electric Brake........................ 8W-15-17
Electronic Speed Control Servo.......... 8W-15-9, 10
Engine Control Module.................. 8W-15-3
Front Power Outlet.................... 8W-15-14
Front Washer Pump................... 8W-15-6, 7
Front Wiper Motor.................... 8W-15-6, 7
Fuel Pump Module.................... 8W-15-19
G100............................. 8W-15-2, 3
G101............................. 8W-15-2, 3
G102............................... 8W-15-2
G103............................. 8W-15-2, 3
G104............................... 8W-15-4
G105............................... 8W-15-4
G106............................. 8W-15-6, 7
G107.............................. 8W-15-12
G108.......................... 8W-15-9, 10, 11
G200......................... 8W-15-13, 14, 15
G201.............................. 8W-15-16
G300......................... 8W-15-16, 17, 18
G301......................... 8W-15-19, 21, 22
Headlamp Leveling Switch............... 8W-15-15
Hood Ajar Switch..................... 8W-15-6, 7
Horn No. 1...................... 8W-15-9, 10, 11
Horn No. 2...................... 8W-15-9, 10, 11
Hydraulic Cooling Module........... 8W-15-9, 10, 11
Ignition Switch....................... 8W-15-15
Instrument Cluster.................. 8W-15-13, 14
Intake Port Swirl Actuator................ 8W-15-3
Intrusion Transceiver Module.......... 8W-15-21, 22
Junction Block.................. 8W-15-12, 13, 15
Left Fog Lamp...................... 8W-15-6, 7
Left Front Park Lamp................... 8W-15-5
Left Front Park/Turn Signal Lamp.......... 8W-15-5
Left Front Turn Signal Lamp.............. 8W-15-5
Left Headlamp Leveling Motor............. 8W-15-5
Left High Beam Headlamp................ 8W-15-5
Component Page
Left Liftgate Ajar Switch................ 8W-15-20
Left Low Beam Headlamp................ 8W-15-5
Left Multi-Function Switch............... 8W-15-15
Left Rear Door Lock Motor/Ajar Switch.... 8W-15-21, 22
Left Rear Lamp Assembly............... 8W-15-19
Left Side Repeater Lamp............... 8W-15-6, 7
License Lamp No. 1.................... 8W-15-20
License Lamp No. 2.................... 8W-15-20
Liftgate Flip-Up Ajar Switch.............. 8W-15-20
Liftgate Flip-Up Release Solenoid.......... 8W-15-20
Line Pressure Sensor.................... 8W-15-2
Low Beam/Daytime Running Lamp Relay.... 8W-15-12
Manual Temperature Control........... 8W-15-13, 15
Oxygen Sensor 1/2 Downstream............ 8W-15-4
Oxygen Sensor 2/2 Downstream............ 8W-15-4
Park Lamp Relay..................... 8W-15-12
Passenger Door Lock Motor/Ajar Switch...... 8W-15-16
Passenger Door Module................. 8W-15-16
Passenger Heated Seat Switch............ 8W-15-14
Passenger Lumbar Switch............. 8W-15-17, 22
Passenger Power Seat Switch.......... 8W-15-17, 22
Passenger Rear Power Window Switch.... 8W-15-16, 22
Power Amplifier.................... 8W-15-17, 18
Power Connector...................... 8W-15-15
Powertrain Control Module............... 8W-15-2
Radio........................... 8W-15-17, 18
Rain Sensor....................... 8W-15-21, 22
Rear Power Outlet.................. 8W-15-17, 18
Rear Washer Pump................... 8W-15-6, 7
Rear Window Defogger.................. 8W-15-20
Rear Wiper Motor..................... 8W-15-20
Remote Keyless Module................. 8W-15-16
Right Fog Lamp.................. 8W-15-9, 10, 11
Right Front Park Lamp.................. 8W-15-8
Right Front Park/Turn Signal Lamp......... 8W-15-8
Right Front Turn Signal Lamp............. 8W-15-8
Right Headlamp Leveling Motor............ 8W-15-8
Right High Beam Headlamp............... 8W-15-8
Right Low Beam Headlamp............... 8W-15-8
Right Rear Door Lock Motor/Ajar Switch . . 8W-15-16, 18
Right Rear Lamp Assembly............ 8W-15-17, 18
Right Side Repeater Lamp........... 8W-15-9, 10, 11
Seat Module...................... 8W-15-18, 21
Sentry Key Immobilizer Module........... 8W-15-13
Shifter Assembly................... 8W-15-14, 15
Siren............................. 8W-15-6, 7
Sunroof Control Module................. 8W-15-19
Sunroof Motor........................ 8W-15-19
Sunroof Switch....................... 8W-15-19
Temperature Valve Actuator.............. 8W-15-13
Trailer Tow Brake Lamp Relay............ 8W-15-19
Trailer Tow Connector.................. 8W-15-19
Trailer Tow Left Turn Relay.............. 8W-15-19
Trailer Tow Right Turn Relay............. 8W-15-19
Transmission Control Module.............. 8W-15-2
Transmission Control Relay............ 8W-15-9, 10
Underhood Lamp..................... 8W-15-6, 7
Vehicle Information Center............ 8W-15-21, 22
Viscous/Cabin Heater................... 8W-15-4
Washer Fluid Level Switch.............. 8W-15-6, 7
WJ8W-15 GROUND DISTRIBUTION 8W - 15 - 1

Page 782 of 2199

8W-30 FUEL/IGNITION SYSTEM
Component Page
A/C Compressor Clutch Relay . . . 8W-30-23, 35, 39, 41, 42
A/C Pressure Transducer........ 8W-30-21, 42, 45, 31
Accelerator Pedal Position Sensor........ 8W-30-37, 48
Adjustable Pedals Module................ 8W-30-33
Adjustable Pedals Motor/Sensor Assembly.... 8W-30-33
Adjustable Pedals Switch................ 8W-30-33
Auto Shut Down Relay...... 8W-30-8, 9, 12, 24, 25, 26,
27, 28, 29, 30, 35, 39, 41
Battery Temperature Sensor.......... 8W-30-2, 11, 50
Body Control Module................... 8W-30-46
Boost Pressure Sensor.................. 8W-30-45
Brake Lamp Switch.............. 8W-30-4, 5, 32, 51
Camshaft Position Sensor........ 8W-30-18, 19, 20, 49
Capacitor........................... 8W-30-12
Capacitor No. 1....................... 8W-30-16
Capacitor No. 2....................... 8W-30-17
Clockspring...................... 8W-30-4, 5, 38
Coil On Plug No. 1.................... 8W-30-17
Coil On Plug No. 2.................... 8W-30-16
Coil On Plug No. 3.................... 8W-30-17
Coil On Plug No. 4.................... 8W-30-16
Coil On Plug No. 5.................... 8W-30-17
Coil On Plug No. 6.................... 8W-30-16
Coil On Plug No. 7.................... 8W-30-17
Coil On Plug No. 8.................... 8W-30-16
Coil Rail............................ 8W-30-12
Controller Antilock Brake........... 8W-30-2, 36, 51
Crankcase Heater..................... 8W-30-35
Crankshaft Position Sensor....... 8W-30-18, 19, 20, 49
Data Link Connector............... 8W-30-6, 7, 46
Diagnostic Junction Port.......... 8W-30-6, 7, 33, 46
EGR Solenoid........................ 8W-30-50
Electronic Speed Control Servo........... 8W-30-4, 5
Engine Control Module.... 8W-30-34, 35, 36, 37, 38, 39,
40, 41, 42, 43, 44, 45,
46, 47, 48, 49, 50, 51
Engine Coolant Temperature Sensor . . . 8W-30-21, 22, 47
Engine Oil Pressure Sensor......... 8W-30-21, 22, 45
Engine Starter Motor Relay......... 8W-30-18, 19, 39
EVAP/Purge Solenoid.................. 8W-30-4, 5
Fuel Injector No. 1............... 8W-30-13, 15, 44
Fuel Injector No. 2............... 8W-30-13, 14, 44
Fuel Injector No. 3............... 8W-30-13, 15, 44
Fuel Injector No. 4............... 8W-30-13, 14, 44
Fuel Injector No. 5............... 8W-30-13, 15, 44
Fuel Injector No. 6.................. 8W-30-13, 14
Fuel Injector No. 7..................... 8W-30-15
Fuel Injector No. 8..................... 8W-30-14
Fuel Pressure Sensor................... 8W-30-37
Fuel Pressure Solenoid.................. 8W-30-47
Fuel Pump Module.................... 8W-30-10
Fuel Pump Relay.................. 8W-30-8, 9, 10
Fuel Tank Module..................... 8W-30-45
Fuse 6........................... 8W-30-8, 42
Fuse 10............................ 8W-30-33
Fuse 11............................ 8W-30-43
Fuse 12......................... 8W-30-8, 9, 40
Fuse 13............................ 8W-30-41
Fuse 16 . . 8W-30-24, 25, 26, 27, 28, 29, 30, 35, 37, 39, 41
Component Page
Fuse 19............................. 8W-30-9
Fuse 21......................... 8W-30-4, 5, 32
Fuse 22............................ 8W-30-34
Fuse 23............................ 8W-30-39
Fuse 24............................. 8W-30-9
Fuse 26..................... 8W-30-8, 12, 41, 47
Fuse 31............................ 8W-30-39
G103....................... 8W-30-8, 34, 39, 46
G104......................... 8W-30-26, 27, 30
G105........................... 8W-30-35, 39
G108........................... 8W-30-23, 43
G123.............................. 8W-30-50
G300............................ 8W-30-4, 33
G301............................ 8W-30-5, 10
Generator...................... 8W-30-3, 23, 35
Glow Plug No. 1...................... 8W-30-42
Glow Plug No. 2...................... 8W-30-43
Glow Plug No. 3...................... 8W-30-42
Glow Plug No. 4...................... 8W-30-43
Glow Plug No. 5...................... 8W-30-42
Glow Plug Relay No. 1............. 8W-30-35, 42, 43
Glow Plug Relay No. 2............. 8W-30-35, 42, 43
Hydraulic Cooling Module . . . 8W-30-3, 24, 25, 30, 31, 43
Idle Air Control Motor.................. 8W-30-20
Intake Air Temperature Sensor....... 8W-30-21, 22, 38
Intake Port Swirl Actuator............... 8W-30-39
Junction Block......... 8W-30-4, 5, 8, 9, 32, 33, 39, 40
Knock Sensor........................ 8W-30-11
Leak Detection Pump................... 8W-30-23
Manifold Absolute Pressure Sensor.... 8W-30-20, 21, 22
Mass Air Flow Sensor.................. 8W-30-37
Output Speed Sensor.................... 8W-30-2
Oxygen Sensor 1/1 Upstream...... 8W-30-25, 26, 28, 29
Oxygen Sensor 1/2 Downstream.... 8W-30-24, 25, 26, 30
Oxygen Sensor 2/1 Upstream........ 8W-30-27, 28, 29
Oxygen Sensor 2/2 Downstream...... 8W-30-24, 27, 30
Oxygen Sensor Downstream Relay . . 8W-30-24, 26, 27, 30
Park/Neutral Position Switch............. 8W-30-33
Power Distribution Center...... 8W-30-8, 9, 12, 24, 25,
26, 27, 28, 29, 30, 34, 35,
37, 39, 41, 42, 43, 47
Powertrain Control Module . . . 8W-30-2, 3, 4, 5, 6, 7, 8, 9,
10, 11, 12, 13, 14, 15, 16, 17,
18, 19, 20, 21, 22, 23, 24, 25,
26, 27, 28, 29, 30, 31, 32
Shifter Assembly............... 8W-30-2, 32, 38, 40
Speed Control Switch No. 1........... 8W-30-4, 5, 38
Speed Control Switch No. 2........... 8W-30-4, 5, 38
Throttle Position Sensor................. 8W-30-20
Transfer Case Position Sensor........... 8W-30-8, 51
Transmission Control
Module............. 8W-30-6, 7, 20, 23, 32, 36, 40
Transmission Control Relay.............. 8W-30-23
Transmission Solenoid................ 8W-30-3, 21
Transmission Solenoid/TRS Assembly....... 8W-30-33
Viscous/Cabin Heater................... 8W-30-39
Viscous/Cabin Heater Relay...... 8W-30-35, 39, 41, 42
Wastegate Solenoid.................... 8W-30-35
Water In Fuel Sensor................... 8W-30-50
WJ8W-30 FUEL/IGNITION SYSTEM 8W - 30 - 1

Page 1050 of 2199

Component Page
DRIVER SEAT BELT SWITCH........ 8W-80-74
DRIVER SIDE IMPACT SENSOR...... 8W-80-74
EGR SOLENOID (DIESEL)........... 8W-80-74
ELECTRIC BRAKE
(EXCEPT BUILT-UP-EXPORT)...... 8W-80-74
ELECTRONIC SPEED CONTROL
SERVO ......................... 8W-80-74
ENGINE CONTROL MODULE C1
(DIESEL)....................... 8W-80-75
ENGINE CONTROL MODULE C2
(DIESEL)....................... 8W-80-76
ENGINE COOLANT TEMPERATURE
SENSOR (DIESEL)................ 8W-80-77
ENGINE COOLANT TEMPERATURE
SENSOR (GAS)................... 8W-80-77
ENGINE OIL PRESSURE
SENSOR (DIESEL)................ 8W-80-77
ENGINE OIL PRESSURE
SENSOR (GAS)................... 8W-80-78
EVAP/PURGE SOLENOID (GAS)....... 8W-80-78
FRONT POWER OUTLET............ 8W-80-78
FRONT WASHER PUMP............. 8W-80-78
FRONT WIPER MOTOR............. 8W-80-78
FUEL INJECTOR NO. 1 (DIESEL)..... 8W-80-79
FUEL INJECTOR NO. 1 (GAS)........ 8W-80-79
FUEL INJECTOR NO. 2 (DIESEL)..... 8W-80-79
FUEL INJECTOR NO. 2 (GAS)........ 8W-80-79
FUEL INJECTOR NO. 3 (DIESEL)..... 8W-80-79
FUEL INJECTOR NO. 3 (GAS)........ 8W-80-80
FUEL INJECTOR NO. 4 (DIESEL)..... 8W-80-80
FUEL INJECTOR NO. 4 (GAS)........ 8W-80-80
FUEL INJECTOR NO. 5 (DIESEL)..... 8W-80-80
FUEL INJECTOR NO. 5 (GAS)........ 8W-80-81
FUEL INJECTOR NO. 6 (GAS)........ 8W-80-81
FUEL INJECTOR NO. 7 (4.7L)........ 8W-80-81
FUEL INJECTOR NO. 8 (4.7L)........ 8W-80-81
FUEL PRESSURE SENSOR (DIESEL) . . 8W-80-82
FUEL PRESSURE SOLENOID
(DIESEL)....................... 8W-80-82
FUEL PUMP MODULE (GAS)......... 8W-80-82
FUEL TANK MODULE (DIESEL)...... 8W-80-82
GENERATOR (DIESEL).............. 8W-80-82
GENERATOR (GAS)................. 8W-80-83
GLOVE BOX LAMP................. 8W-80-83
HEADLAMP LEVELING SWITCH
(BUILT-UP-EXPORT).............. 8W-80-83
HOOD AJAR SWITCH
(BUILT-UP-EXPORT).............. 8W-80-83
HORN NO. 1....................... 8W-80-83
HORN NO. 2....................... 8W-80-84
HYDRAULIC COOLING MODULE..... 8W-80-84
IDLE AIR CONTROL MOTOR......... 8W-80-84
IGNITION SWITCH C1.............. 8W-80-84
IGNITION SWITCH C2.............. 8W-80-84
INPUT SPEED SENSOR (4.7L)........ 8W-80-85Component Page
INSTRUMENT CLUSTER............ 8W-80-85
INTAKE AIR TEMPERATURE
SENSOR (DIESEL)................ 8W-80-85
INTAKE AIR TEMPERATURE
SENSOR (GAS)................... 8W-80-85
INTAKE PORT SWIRL ACTUATOR
(DIESEL)....................... 8W-80-86
INTRUSION TRANSCEIVER MODULE
(BUILT-UP-EXPORT).............. 8W-80-86
JUNCTION BLOCK BODY
CONTROL MODULE.............. 8W-80-86
JUNCTION BLOCK C1.............. 8W-80-87
JUNCTION BLOCK C2 (LHD)......... 8W-80-88
JUNCTION BLOCK C2 (RHD)......... 8W-80-89
JUNCTION BLOCK C3.............. 8W-80-90
JUNCTION BLOCK C4.............. 8W-80-91
JUNCTION BLOCK C5.............. 8W-80-91
KNOCK SENSOR................... 8W-80-91
LEAK DETECTION PUMP (EXCEPT
BUILT-UP-EXPORT)............... 8W-80-91
LEFT COURTESY LAMP............. 8W-80-91
LEFT DOOR HANDLE COURTESY
LAMP.......................... 8W-80-92
LEFT FOG LAMP................... 8W-80-92
LEFT FRONT DOOR SPEAKER....... 8W-80-92
LEFT FRONT IMPACT SENSOR....... 8W-80-92
LEFT FRONT PARK LAMP........... 8W-80-92
LEFT FRONT PARK/TURN SIGNAL LAMP
(EXCEPT BUILT-UP-EXPORT)...... 8W-80-93
LEFT FRONT SIDE MARKER LAMP
(EXCEPT BUILT-UP-EXPORT)...... 8W-80-93
LEFT FRONT TURN SIGNAL LAMP
(BUILT-UP-EXPORT).............. 8W-80-93
LEFT FRONT WHEEL SPEED
SENSOR........................ 8W-80-93
LEFT HEADLAMP LEVELING MOTOR
(BUILT-UP-EXPORT).............. 8W-80-94
LEFT HIGH BEAM HEADLAMP....... 8W-80-94
LEFT INSTRUMENT PANEL SPEAKER . 8W-80-94
LEFT LIFTGATE AJAR SWITCH....... 8W-80-94
LEFT LOW BEAM HEADLAMP....... 8W-80-94
LEFT MULTI-FUNCTION SWITCH.... 8W-80-95
LEFT REAR DOOR LOCK
MOTOR/AJAR SWITCH............ 8W-80-95
LEFT REAR DOOR SPEAKER......... 8W-80-95
LEFT REAR LAMP ASSEMBLY........ 8W-80-95
LEFT REAR WHEEL SPEED
SENSOR........................ 8W-80-96
LEFT REMOTE RADIO SWITCH...... 8W-80-96
LEFT SIDE REPEATER LAMP
(BUILT-UP-EXPORT).............. 8W-80-96
LEFT VISOR/VANITY LAMP.......... 8W-80-96
LICENSE LAMP NO. 1.............. 8W-80-96
LICENSE LAMP NO. 2.............. 8W-80-97
LIFTGATE FLIP-UP AJAR SWITCH.... 8W-80-97
WJ8W-80 CONNECTOR PIN-OUT 8W - 80 - 3

Page 1122 of 2199

ENGINE CONTROL MODULE C1 (DIESEL) - BLACK 81 WAY
CAV CIRCUIT FUNCTION
1 Z108 14BK/DG GROUND
2 Z108 14BK/DG GROUND
3 K20 14DB GENERATOR FIELD CONTROL
4 F142 14RD/DG FUSED AUTO SHUT DOWN RELAY OUTPUT
5 F142 14RD/DG FUSED AUTO SHUT DOWN RELAY OUTPUT
6 D52 18DG/WT CAN C BUS(+)
7 D25 20VT/YL PCI BUS
8 K944 20BR/DG CAMSHAFT POSITION SENSOR GROUND
9 K44 20YL/GY CAMSHAFT POSITION SENSOR SIGNAL
10 - -
11 Y53 20BK/YL BOOST PRESSURE SENSOR SIGNAL
12 K155 20YL/WT MASS AIR FLOW SENSOR SIGNAL
13 Y40 20DG/VT FUEL PRESSURE SENSOR SIGNAL
14 K22 20RD/DB ACCELERATOR PEDAL POSITION SENSOR 2 SIGNAL
15 K81 20DB/DG ACCELERATOR PEDAL POSITION SENSOR 1 SIGNAL
16 Y100 20BR/GY FUEL PRESSURE SENSOR GROUND
17 - -
18 - -
19 F300 20RD/BK BATTERY SENSE (+)
20 Z11 20BK/WT BATTERY SENSE (-)
21 K4 18BK/LB SENSOR GROUND
22 F991 20RD/DB FUSED IGNITION SWITCH OUTPUT (RUN-START)
23 K6 18VT/WT SENSOR REFERENCE VOLTAGE B
24 K3 20BK CRANKSHAFT POSITION SENSOR SIGNAL 1
25 D51 18WT CAN C BUS(-)
26 - -
27 - -
28 - -
29 K77 20BR/WT TRANSFER CASE POSITION SENSOR INPUT
30 G60 20BR/DB ENGINE OIL PRESSURE SENSOR SIGNAL
31 - -
32 K25 20VT/DG BATTERY TEMPERATURE SENSOR SIGNAL
33 - -
34 K255 20WT/DG ACCELERATOR PEDAL POSITION SENSOR 1 GROUND
35 Y43 20WT/VT ACCELERATOR PEDAL POSITION SENSOR 1 5-VOLT
SUPPLY
36 C18 20DB A/C PRESSURE SENSOR SIGNAL
37 - -
38 V37 20RD/DG SPEED CONTROL SWITCH SIGNAL
39 K226 20DB/WT FUEL LEVEL SENSOR SIGNAL
40 K2 20DG/RD ENGINE COOLANT TEMPERATURE SENSOR SIGNAL
41 K21 20DG/WT INTAKE AIR TEMPERATURE SENSOR SIGNAL
42 Y101 20 CRANKSHAFT POSITION SENSOR SHIELD
43 K924 20YL CRANKSHAFT POSITION SENSOR SIGNAL 2
44 - -
45 - -
46 - -
47 L50 20WT/DB PRIMARY BRAKE SWITCH SIGNAL
48 K29 20WT/PK SECONDARY BRAKE SWITCH SIGNAL
49 - -
50 F855 18BR/YL SENSOR REFERENCE VOLTAGE A
51 - -
52 - -
53 - -
54 Z189 20BR MASS AIR FLOW SENSOR GROUND
WJ8W-80 CONNECTOR PIN-OUT 8W - 80 - 75

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