Speed sensor JEEP GRAND CHEROKEE 2002 WJ / 2.G Owner's Guide
Page 422 of 2199
an input from the auto headlamp light sensor to
determine the ambient light levels. If the BCM
decides that the exterior lighting is turned on in the
daylight, it overrides the selected panel dimmer
switch signal by sending a message over the PCI
data bus to illuminate all vacuum fluorescent dis-
plays at full brightness for improved visibility in day-
time light levels. The automatic parade mode has no
effect on the incandescent bulb illumination intensity.
The hard wired cluster illumination circuits
between the left (lighting) multi-function switch and
the BCM may be diagnosed using conventional diag-
nostic tools and methods. The electro-luminescent
lamp is diagnosed using the EMIC self-diagnostic
actuator test. (Refer to 8 - ELECTRICAL/INSTRU-
MENT CLUSTER - DIAGNOSIS AND TESTING).
However, proper testing of the EMIC and the elec-
tronic dimming level messages sent by the BCM over
the PCI data bus requires the use of a DRBIIItscan
tool. Refer to the appropriate diagnostic information.
CHIME SERVICE
The EMIC is programmed to request chime service
from the Body Control Module (BCM) when certain
indicators are illuminated. The EMIC chime request
for illumination of the low fuel indicator is a cus-
tomer programmable feature. When the programmed
conditions are met, the EMIC generates an electronic
chime request message and sends it over the PCI
data bus to the BCM. Upon receiving the proper
chime request, the BCM activates an integral chime
tone generator to provide the audible chime tone to
the vehicle operator. (Refer to 8 - ELECTRICAL/
CHIME WARNING SYSTEM - OPERATION). Proper
testing of the PCI data bus and the electronic chime
request message outputs from the EMIC requires the
use of a DRBIIItscan tool. Refer to the appropriate
diagnostic information.
DIAGNOSIS AND TESTING - INSTRUMENT
CLUSTER
If all of the instrument cluster gauges and/or indi-
cators are inoperative, refer to PRELIMINARY
DIAGNOSIS . If an individual gauge or Programma-
ble Communications Interface (PCI) data bus mes-
sage-controlled indicator is inoperative, refer to
ACTUATOR TEST . If an individual hard wired indi-
cator is inoperative, refer to the diagnosis and testing
information for that specific indicator. If the base
instrument cluster incandescent illumination lighting
is inoperative, refer to CLUSTER ILLUMINATION
DIAGNOSIS . If the premium instrument cluster
electro-luminescent illumination lighting is inopera-
tive, refer to ACTUATOR TEST . Refer to the appro-
priate wiring information. The wiring information
includes wiring diagrams, proper wire and connectorrepair procedures, details of wire harness routing
and retention, connector pin-out information and
location views for the various wire harness connec-
tors, splices and grounds.
NOTE: Occasionally, a condition may be encoun-
tered where the gauge pointer for the speedometer
or the tachometer becomes caught on the wrong
side of the pointer stop. To correct this condition,
the technician should use a DRBIIITscan tool and
the appropriate diagnostic information to perform
the instrument cluster self-diagnostic actuator test
procedure. When performed, the actuator test pro-
cedure will automatically return the pointer to the
correct side of the pointer stop.
PRELIMINARY DIAGNOSIS
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SIDE CURTAIN AIRBAG,
FRONT IMPACT SENSOR, SIDE IMPACT SENSOR,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
WARNING: ON VEHICLES EQUIPPED WITH THE
PREMIUM INSTRUMENT CLUSTER, THE CLUSTER
CIRCUITRY PROVIDES AN ALTERNATING CURRENT
TO SUPPLY POWER TO THE ELECTRO-LUMINES-
CENT ILLUMINATION LAMP THROUGH A PIGTAIL
WIRE AND CONNECTOR THAT IS ACCESSIBLE AT
THE BACK OF THE CLUSTER HOUSING. USE
PROPER PRECAUTIONS WHEN HANDLING THIS
UNIT DURING DIAGNOSIS OR SERVICE TO AVOID
ELECTRICAL SHOCK AND POSSIBLE PERSONAL
INJURY.
(1) Check the fused B(+) fuse (Fuse 17 - 10
ampere) in the Junction Block (JB). If OK, go to Step
2. If not OK, repair the shorted circuit or component
as required and replace the faulty fuse.
(2) Check for battery voltage at the fused B(+) fuse
(Fuse 17 - 10 ampere) in the JB. If OK, go to Step 3.
If not OK, repair the open fused B(+) circuit between
WJINSTRUMENT CLUSTER 8J - 7
INSTRUMENT CLUSTER (Continued)
Page 424 of 2199
(3) While still holding the odometer/trip odometer
switch button depressed, turn the ignition switch to
the On position, but do not start the engine.
(4) Release the odometer/trip odometer switch but-
ton.
(5) The instrument cluster will automatically
begin the actuator test sequence, as follows:
(a) The cluster will turn on, then off again each
of the PCI data bus message controlled indicators
(except Airbag) to confirm the functionality of the
indicator and the cluster control circuitry:
(b) The cluster will sweep the needles for each of
the gauges from minimum to maximum and back
to minimum to confirm the functionality of the
gauge and the cluster control circuitry:
(c) Only on models with a premium version of
the cluster, the cluster will illuminate the electro-
luminescent lamp and turn it off again to confirm
the functionality of the lamp and the cluster con-
trol circuitry.
(d) The cluster will sequentially step the odome-
ter/trip odometer VFD display from all zeros
(000000) through all nines (999999) to confirm the
functionality of all VFD segments and their control
circuitry, then display the software version number,
followed by ªDONEº.
(6) The actuator test is now completed. The instru-
ment cluster will automatically exit the self-diagnos-
tic mode and return to normal operation at the
completion of the test, if the ignition switch is turned
to the Off position during the test, or if a vehicle
speed message indicating that the vehicle is moving
is received from the PCM over the PCI data bus dur-
ing the test.
(7) Go back to Step 1 to repeat the test, if
required.
CLUSTER ILLUMINATION DIAGNOSIS
On models equipped with a base version of the
instrument cluster, the EMIC has several incandes-
cent illumination lamps that are illuminated when-
ever the exterior lighting is turned On. If the
problem being diagnosed is a single inoperative illu-
mination lamp, be certain that the bulb and bulb
holder unit are properly installed in the instrument
cluster electronic circuit board. If no installation
problems are found replace the faulty bulb and bulb
holder unit. If all of the cluster illumination lamps
are inoperative, the most reliable, efficient, and accu-
rate means to diagnose the cluster illumination func-tion of the instrument cluster requires the use of a
DRBIIItscan tool. Refer to the appropriate diagnos-
tic information.
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SIDE CURTAIN AIRBAG,
FRONT IMPACT SENSOR, SIDE IMPACT SENSOR,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
WARNING: ON VEHICLES EQUIPPED WITH THE
PREMIUM INSTRUMENT CLUSTER, THE CLUSTER
CIRCUITRY PROVIDES AN ALTERNATING CURRENT
TO SUPPLY POWER TO THE ELECTRO-LUMINES-
CENT ILLUMINATION LAMP THROUGH A PIGTAIL
WIRE AND CONNECTOR THAT IS ACCESSIBLE AT
THE BACK OF THE CLUSTER HOUSING. USE
PROPER PRECAUTIONS WHEN HANDLING THIS
UNIT DURING DIAGNOSIS OR SERVICE TO AVOID
ELECTRICAL SHOCK AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the cluster bezel from the instrument
panel. (Refer to 23 - BODY/INSTRUMENT PANEL/
CLUSTER BEZEL - REMOVAL).
(3) Remove the two screws that secure the upper
mounting tabs of the instrument cluster to the
underside of the instrument cluster hood formation of
the instrument panel top pad.
(4) Remove the two screws that secure the lower
mounting tabs of the instrument cluster to the
instrument panel structural duct.
WJINSTRUMENT CLUSTER 8J - 9
INSTRUMENT CLUSTER (Continued)
Page 429 of 2199
tor will be turned on for the duration of the test to
confirm the functionality of the bulb and the cluster
control circuitry.
²ABS Diagnostic Test- The ABS indicator is
blinked on and off based upon lamp-on and lamp-off
messages from the CAB during the performance of
the ABS diagnostic tests.
The CAB continually monitors the ABS circuits
and sensors to decide whether the system is in good
operating condition. The CAB then sends the proper
ABS indicator lamp-on or lamp-off messages to the
instrument cluster. If the ABS indicator fails to light
during the bulb test, replace the bulb with a known
good unit. If the CAB sends an ABS indicator
lamp-on message after the bulb test, it indicates that
the CAB has detected a system malfunction and/or
that the ABS system has become inoperative. The
CAB will store a Diagnostic Trouble Code (DTC) for
any malfunction it detects. Each time the ABS indi-
cator fails to illuminate due to an open or short in
the cluster ABS indicator circuit or bulb, the cluster
sends a message notifying the CAB of the condition,
then the instrument cluster and the CAB will each
store a DTC. For proper diagnosis of the anti-lock
brake system, the CAB, the PCI data bus, or the
electronic message inputs to the instrument cluster
that control the ABS indicator, a DRBIIItscan tool is
required. Refer to the appropriate diagnostic infor-
mation.
AIRBAG INDICATOR
DESCRIPTION
An airbag indicator is standard equipment on all
instrument clusters. However, the instrument cluster
is programmed to automatically enable this indicator
only on vehicles equipped with the airbag system,
which is not available in some markets. The airbag
indicator is located on the upper edge of the instru-
ment cluster, between the speedometer and the
tachometer. The airbag indicator consists of the
words ªAIR BAGº imprinted on a red lens. The lens
is located behind a cutout in the opaque layer of the
instrument cluster overlay. The dark outer layer of
the overlay prevents the indicator from being clearly
visible when it is not illuminated. The ªAIR BAGº
text appears silhouetted against a red field through
the translucent outer layer of the overlay when the
indicator is illuminated from behind by a Light Emit-
ting Diode (LED), which is soldered onto the instru-
ment cluster electronic circuit board. The airbag
indicator lens is serviced as a unit with the instru-
ment cluster lens, hood and mask unit.
OPERATION
The airbag indicator gives an indication to the
vehicle operator when the airbag system is faulty or
inoperative. The airbag indicator is controlled by a
transistor on the instrument cluster circuit board
based upon cluster programming and electronic mes-
sages received by the cluster from the Airbag Control
Module (ACM) over the Programmable Communica-
tions Interface (PCI) data bus. The airbag indicator
Light Emitting Diode (LED) is completely controlled
by the instrument cluster logic circuit, and that logic
will only allow this indicator to operate when the
instrument cluster receives a battery current input
on the fused ignition switch output (run-start) cir-
cuit. Therefore, the indicator will always be off when
the ignition switch is in any position except On or
Start. The LED only illuminates when it is switched
to ground by the instrument cluster transistor. The
instrument cluster will turn on the airbag indicator
for the following reasons:
²Bulb Test- Each time the ignition switch is
turned to the On position the ACM sends an elec-
tronic airbag indicator lamp-on message to the clus-
ter which will illuminate the airbag indicator for
about six seconds as a bulb test. The entire six sec-
ond bulb test is a function of the ACM.
²Airbag Indicator Lamp-On Message- Each
time the cluster receives an airbag indicator lamp-on
message from the ACM, the airbag indicator will be
illuminated. The indicator remains illuminated for
about twelve seconds or until the cluster receives an
airbag indicator lamp-off message from the ACM,
whichever is longer.
²Communication Error- If the cluster receives
no airbag indicator lamp-on or lamp-off messages for
six consecutive seconds, the airbag indicator is illu-
minated. The indicator remains illuminated until the
cluster receives a single valid airbag indicator lamp-
off message from the ACM.
²Actuator Test- Each time the cluster is put
through the actuator test, the airbag indicator will be
turned on, then off again during the bulb check por-
tion of the test to confirm the functionality of the
LED and the cluster control circuitry. The actuator
test illumination of the airbag indicator is also a
function of the ACM.
The ACM continually monitors the airbag system
circuits and sensors to decide whether the system is
in good operating condition. The ACM then sends the
proper airbag indicator lamp-on or lamp-off messages
to the instrument cluster. If the ACM sends an air-
bag indicator lamp-on message after the bulb test, it
indicates that the ACM has detected a system mal-
function. Such a malfunction could mean that the
airbags may not deploy when required, or may
deploy when not required. The ACM will store a
8J - 14 INSTRUMENT CLUSTERWJ
ABS INDICATOR (Continued)
Page 431 of 2199
For further diagnosis of the brake indicator or the
instrument cluster circuitry that controls the indica-
tor, (Refer to 8 - ELECTRICAL/INSTRUMENT
CLUSTER - DIAGNOSIS AND TESTING). The park
brake switch input to the instrument cluster can be
diagnosed using conventional diagnostic tools and
methods. For proper diagnosis of the brake fluid level
switch input to the CAB, the anti-lock brake system,
the CAB, the PCI data bus, or the electronic message
inputs to the instrument cluster that control the
brake indicator, a DRBIIItscan tool is required.
Refer to the appropriate diagnostic information.
DIAGNOSIS AND TESTING - BRAKE INDICATOR
The diagnosis found here addresses an inoperative
park brake indicator condition. If there are problems
with several indicators in the instrument cluster,
(Refer to 8 - ELECTRICAL/INSTRUMENT CLUS-
TER - DIAGNOSIS AND TESTING). If the brake
indicator stays on with the ignition switch in the On
position and the park brake released, or comes on
while driving, (Refer to 5 - BRAKES - DIAGNOSIS
AND TESTING). If no brake system problem is
found, the following procedures will help to locate a
shorted or open circuit, or a faulty park brake switch
input. Refer to the appropriate wiring information.
The wiring information includes wiring diagrams,
proper wire and connector repair procedures, details
of wire harness routing and retention, connector pin-
out information and location views for the various
wire harness connectors, splices and grounds.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SIDE CURTAIN AIRBAG,
FRONT IMPACT SENSOR, SIDE IMPACT SENSOR,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
INDICATOR ILLUMINATES DURING BULB TEST, BUT DOES
NOT WHEN PARK BRAKE APPLIED
(1) Disconnect and isolate the battery negative
cable. Disconnect the instrument panel wire harness
connector for the park brake switch from the switch
terminal. Apply the parking brake. Check for conti-nuity between the park brake switch terminal and a
good ground. There should be continuity. If OK, go to
Step 2. If not OK, replace the faulty park brake
switch.
(2) Disconnect the instrument panel wire harness
connector for the instrument cluster from the cluster
connector receptacle. Check for continuity between
the red brake warning indicator driver circuit cavi-
ties of the instrument panel wire harness connector
for the park brake switch and the instrument panel
wire harness connector for the instrument cluster.
There should be continuity. If not OK, repair the
open red brake warning indicator driver circuit
between the park brake switch and the instrument
cluster as required.
INDICATOR REMAINS ILLUMINATED - BRAKE SYSTEM
CHECKS OK
(1) Disconnect and isolate the battery negative
cable. Disconnect the instrument panel wire harness
connector for the park brake switch from the park
brake switch terminal. Check for continuity between
the terminal of the park brake switch and a good
ground. There should be no continuity with the park
brake released, and continuity with the park brake
applied. If OK, go to Step 2. If not OK, replace the
faulty park brake switch.
(2) Disconnect the instrument panel wire harness
connector for the instrument cluster from the cluster
connector receptacle. Check for continuity between
the red brake warning indicator driver circuit cavity
of the instrument panel wire harness connector for
the park brake switch and a good ground. There
should be no continuity. If not OK, repair the shorted
red brake warning indicator driver circuit between
the park brake switch and the instrument cluster as
required.
CHECK GAUGES INDICATOR
DESCRIPTION
A check gauges indicator is standard equipment on
all instrument clusters. The check gauges indicator is
located on the right edge of the instrument cluster, to
the right of the speedometer. The check gauges indi-
cator consists of the words ªCHECK GAGESº
imprinted on a red lens. The lens is located behind a
cutout in the opaque layer of the instrument cluster
overlay. The dark outer layer of the overlay prevents
the indicator from being clearly visible when it is not
illuminated. The ªCHECK GAGESº text appears sil-
houetted against a red field through the translucent
outer layer of the overlay when the indicator is illu-
minated from behind by a Light Emitting Diode
(LED), which is soldered onto the instrument cluster
electronic circuit board. The check gauges indicator
8J - 16 INSTRUMENT CLUSTERWJ
BRAKE/PARK BRAKE INDICATOR (Continued)
Page 439 of 2199
instrument cluster logic circuit, and that logic will
only allow this indicator to operate when the instru-
ment cluster receives a battery current input on the
fused ignition switch output (run-start) circuit.
Therefore, the indicator will always be off when the
ignition switch is in any position except On or Start.
The bulb only illuminates when it is provided a path
to ground by the instrument cluster transistor. The
instrument cluster will turn on the MIL for the fol-
lowing reasons:
²Bulb Test- Each time the ignition switch is
turned to the On position the MIL is illuminated for
about three seconds as a bulb test.
²MIL Lamp-On Message- Each time the clus-
ter receives a MIL lamp-on message from the PCM,
the indicator will be illuminated. The indicator can
be flashed on and off, or illuminated solid, as dic-
tated by the PCM message. For some DTC's, if a
problem does not recur, the PCM will send a MIL
lamp-off message automatically. Other DTC's may
require that a fault be repaired and the PCM be
reset before a MIL lamp-off message will be sent. For
more information on the PCM and the DTC set and
reset parameters, (Refer to 25 - EMISSIONS CON-
TROL - OPERATION).
²Communication Error- If the cluster receives
no MIL lamp-on or lamp-off messages from the PCM
for twenty consecutive seconds, the MIL is illumi-
nated by the instrument cluster. The indicator
remains controlled and illuminated by the cluster
until a valid MIL lamp-on or lamp-off message is
received from the PCM.
²Actuator Test- Each time the cluster is put
through the actuator test, the MIL will be turned on
for the duration of the test to confirm the functional-
ity of the bulb and the cluster control circuitry.
The PCM continually monitors each of the many
fuel and emissions system circuits and sensors to
decide whether the system is in good operating con-
dition. The PCM then sends the proper MIL lamp-on
or lamp-off messages to the instrument cluster. If the
MIL fails to light during the bulb test, replace the
bulb with a known good unit. For further diagnosis of
the MIL or the instrument cluster circuitry that con-
trols the indicator, (Refer to 8 - ELECTRICAL/IN-
STRUMENT CLUSTER - DIAGNOSIS AND
TESTING). If the instrument cluster turns on the
MIL after the bulb test, it may indicate that a mal-
function has occurred and that the fuel and emis-
sions system may require service. For proper
diagnosis of the fuel and emissions systems, the
PCM, the PCI data bus, or the electronic message
inputs to the instrument cluster that control the
MIL, a DRBIIItscan tool is required. Refer to the
appropriate diagnostic information.ODOMETER
DESCRIPTION
An odometer and trip odometer are standard
equipment in all instrument clusters. The odometer
and trip odometer information are displayed in a
common electronic, blue-green Vacuum-Fluorescent
Display (VFD), which is located in the lower edge of
the speedometer dial face in the instrument cluster
and, when illuminated, is visible through a small
window cutout in the gauge overlay. However, the
odometer and trip odometer information are not dis-
played simultaneously. The trip odometer reset
switch on the instrument cluster electronic circuit
board toggles the display between odometer and trip
odometer modes by depressing the odometer/trip
odometer switch button that extends through the
lower edge of the cluster lens to the right of the
speedometer.
All odometer and trip odometer distance informa-
tion is stored in the instrument cluster memory. This
distance information can be increased when the
proper inputs are provided to the instrument cluster,
but the distance information cannot be decreased.
The odometer can display values up to 999,999 kilo-
meters (999,999 miles). The odometer will not roll
over, but will latch at the maximum value. The trip
odometer can display values up to 999.9 kilometers
(999.9 miles) before it rolls over to zero. The odome-
ter display does not have a decimal point and will
not show values less than a full unit (kilometer or
mile), the trip odometer display does have a decimal
point and will show tenths of a unit (kilometer or
mile).
The unit of measure for the odometer and trip
odometer display is not shown in the VFD. The unit
of measure for the odometer/trip odometer is selected
at the time that the instrument cluster is manufac-
tured, and cannot be changed. If the instrument clus-
ter has a kilometers-per-hour primary speedometer
scale, the odometer/trip odometer registers kilome-
ters; and, if the cluster features a miles-per-hour pri-
mary speedometer scale, the odometer/trip odometer
registers miles.
During daylight hours (exterior lamps Off) the
VFD is illuminated at full brightness for clear visibil-
ity. At night (exterior lamps are On) the instrument
cluster converts an electronic dimming level message
received from the Body Control Module (BCM) over
the Programmable Communications Interface (PCI)
data bus to a digital dimming level signal for control-
ling the lighting level of the VFD. However, a
ªParadeº mode position of the panel lamps dimmer
control ring on the control stalk of the left (lighting)
multi-function switch allows the VFD to be illumi-
8J - 24 INSTRUMENT CLUSTERWJ
MALFUNCTION INDICATOR LAMP (MIL) (Continued)
Page 440 of 2199
nated at full brightness if the exterior lamps are
turned On during daylight hours.
The VFD, the trip odometer switch, and the trip
odometer switch button are serviced as a unit with
the instrument cluster.
OPERATION
The odometer and trip odometer give an indication
to the vehicle operator of the distance the vehicle has
traveled. This gauge is controlled by the instrument
cluster electronic circuitry based upon cluster pro-
gramming and electronic messages received by the
cluster from the Powertrain Control Module (PCM)
over the Programmable Communications Interface
(PCI) data bus. The odometer and trip odometer
information is displayed by the instrument cluster
Vacuum Fluorescent Display (VFD). The VFD will
only display odometer or trip odometer information
after the ignition switch is turned to the On or Start
positions, and will display the information in the
odometer or trip odometer mode based upon the
selection that was active when the ignition switch
was last turned to the Off position. The instrument
cluster circuitry controls the VFD and provides the
following features:
²Odometer/Trip Odometer Display Toggling-
Actuating the trip odometer reset switch button
momentarily with the ignition switch in the On posi-
tion will toggle the display between the odometer and
trip odometer information. Each time the ignition
switch is turned to the On or Start positions, the dis-
play will automatically return to the last mode
selected (odometer or trip odometer) before the igni-
tion switch was turned to the Off position.
²Trip Odometer Reset- When the trip odome-
ter reset switch button is depressed and held for
longer than about two seconds with the ignitions
switch in the On or Start positions, the trip odometer
will be reset to 000.0 kilometers (miles). The VFD
must be displaying the current trip odometer infor-
mation in order for the trip odometer information to
be reset.
²Communication Error- If the cluster fails to
receive a distance message during normal operation,
it will hold and display the last data received until
the ignition switch is turned to the Off position. If
the cluster does not receive a distance message
within one second after the ignition switch is turned
to the On position, it will display the last distance
message stored in the cluster memory. If it is deter-
mined that the distance information stored in the
cluster memory is corrupt, it will display ª------º in
the VFD. If the cluster is unable to display distance
information due to an error internal to the cluster,
the VFD display will be blank.²Actuator Test- Each time the cluster is put
through the actuator test, the VFD will step sequen-
tially through a display of ª000000º through
ª999999º, then display the cluster software version
number to confirm the functionality of the VFD and
the cluster control circuitry.
The PCM continually monitors the vehicle speed
pulse information received from the vehicle speed
sensor, then sends the proper distance messages to
the instrument cluster. For further diagnosis of the
odometer/trip odometer or the instrument cluster cir-
cuitry that controls these functions, (Refer to 8 -
ELECTRICAL/INSTRUMENT CLUSTER - DIAGNO-
SIS AND TESTING). For proper diagnosis of the
vehicle speed sensor, the PCM, the PCI data bus, or
the electronic message inputs to the instrument clus-
ter that control the odometer/trip odometer, a
DRBIIItscan tool is required. Refer to the appropri-
ate diagnostic information.
OIL PRESSURE GAUGE
DESCRIPTION
An oil pressure gauge is standard equipment on all
instrument clusters. The oil pressure gauge is located
in the upper right corner of the instrument cluster, to
the right of the speedometer. The oil pressure gauge
consists of a movable gauge needle or pointer con-
trolled by the instrument cluster circuitry and a fixed
90 degree scale on the gauge dial face that reads left-
to-right from 0 kg/cm to 5.4 kg/cm (metric cluster
for gasoline engines), from 0 kg/cm to 8.3 kg/cm
(metric cluster for diesel engines), or from 0 psi to 80
psi (U.S. cluster), depending upon the market for
which the vehicle is manufactured. An International
Control and Display Symbol icon for ªEngine Oilº is
located on the gauge dial face.
The oil pressure gauge graphics are either white,
gray and orange against a black gauge dial face (base
cluster) or black and gray against a taupe gauge dial
face (premium cluster), making them clearly visible
within the instrument cluster in daylight. When illu-
minated from behind by the panel lamps dimmer
controlled cluster illumination lighting with the exte-
rior lamps turned On, the base cluster white gauge
graphics appear blue-green and the orange graphics
still appear orange, while the premium cluster taupe
gauge dial face appears blue-green with the black
graphics silhouetted against the illuminated back-
ground. The gray gauge graphics for both versions of
the cluster are not illuminated. The orange gauge
needle in the base cluster gauge is internally illumi-
nated, while the black gauge needle in the premium
cluster gauge is not.
WJINSTRUMENT CLUSTER 8J - 25
ODOMETER (Continued)
Page 447 of 2199
Control Module (PCM) over the Programmable Com-
munications Interface (PCI) data bus. The tachome-
ter is an air core magnetic unit that receives battery
current on the instrument cluster electronic circuit
board through the fused ignition switch output (run-
start) circuit whenever the ignition switch is in the
On or Start positions. The cluster is programmed to
move the gauge needle back to the low end of the
scale after the ignition switch is turned to the Off
position. The instrument cluster circuitry controls
the gauge needle position and provides the following
features:
²Engine Speed Message- Each time the cluster
receives an engine speed message from the PCM it
will calculate the correct engine speed reading and
position the gauge needle at that speed position on
the gauge scale. The cluster will receive a new
engine speed message and reposition the gauge
pointer accordingly about every 86 milliseconds. The
gauge needle will continue to be positioned at the
actual engine speed position on the gauge scale until
the ignition switch is turned to the Off position.
²Communication Error- If the cluster fails to
receive an engine speed message, it will hold the
gauge needle at the last indication for about six sec-
onds, or until the ignition switch is turned to the Off
position, whichever occurs first. If a new engine
speed message is not received after about six sec-
onds, the gauge needle will return to the far left
(low) end of the scale.
²Actuator Test- Each time the cluster is put
through the actuator test, the gauge needle will be
swept across the entire gauge scale and back in order
to confirm the functionality of the gauge and the
cluster control circuitry.
The PCM continually monitors the crankshaft posi-
tion sensor to determine the engine speed, then
sends the proper engine speed messages to the
instrument cluster. For further diagnosis of the
tachometer or the instrument cluster circuitry that
controls the gauge, (Refer to 8 - ELECTRICAL/IN-
STRUMENT CLUSTER - DIAGNOSIS AND TEST-
ING). For proper diagnosis of the crankshaft position
sensor, the PCM, the PCI data bus, or the electronic
message inputs to the instrument cluster that control
the tachometer, a DRBIIItscan tool is required.
Refer to the appropriate diagnostic information.
TRANS TEMP INDICATOR
DESCRIPTION
A transmission over-temperature indicator is stan-
dard equipment on all gasoline engine instrument
clusters. The transmission over-temperature indica-
tor is located near the lower right corner of theinstrument cluster, to the right of the speedometer.
The transmission over-temperature indicator consists
of the words ªTRANS OVER TEMPº imprinted on an
amber lens. The lens is located behind a cutout in
the opaque layer of the instrument cluster overlay.
The dark outer layer of the overlay prevents the indi-
cator from being clearly visible when it is not illumi-
nated. The words ªTRANS OVER TEMPº appear
silhouetted against an amber field through the trans-
lucent outer layer of the overlay when the indicator
is illuminated from behind by a replaceable incandes-
cent bulb and bulb holder unit located on the instru-
ment cluster electronic circuit board. The
transmission over-temperature indicator lens is ser-
viced as a unit with the instrument cluster lens, hood
and mask unit.
OPERATION
The transmission over-temperature indicator gives
an indication to the vehicle operator when the trans-
mission fluid temperature is excessive, which may
lead to accelerated transmission component wear or
failure. This indicator is controlled by a transistor on
the instrument cluster electronic circuit board based
upon cluster programming and electronic messages
received by the cluster over the Programmable Com-
munications Interface (PCI) data bus. These mes-
sages are sent by the Powertrain Control Module
(PCM) or by the Transmission Control Module
(TCM), depending on the model of the automatic
transmission. The transmission over-temperature
indicator bulb is completely controlled by the instru-
ment cluster logic circuit, and that logic will only
allow this indicator to operate when the instrument
cluster receives a battery current input on the fused
ignition switch output (run-start) circuit. Therefore,
the indicator will always be off when the ignition
switch is in any position except On or Start. The bulb
only illuminates when it is provided a path to ground
by the instrument cluster transistor. The instrument
cluster will turn on the transmission over-tempera-
ture indicator for the following reasons:
²Bulb Test- Each time the ignition switch is
turned to the On position the transmission over-tem-
perature indicator is illuminated for about three sec-
onds as a bulb test.
²Trans Over-Temp Indicator Lamp-On Mes-
sage- Each time the cluster receives a trans over-
temp indicator lamp-on message from the PCM or
TCM indicating that the transmission fluid tempera-
ture is 135É C (275É F) or higher, the transmission
over-temperature indicator will be illuminated. The
indicator remains illuminated until the cluster
receives a trans over-temp indicator lamp-off mes-
sage from the PCM or TCM, or until the ignition
8J - 32 INSTRUMENT CLUSTERWJ
TACHOMETER (Continued)
Page 448 of 2199
switch is turned to the Off position, whichever occurs
first.
²Actuator Test- Each time the cluster is put
through the actuator test, the transmission over-tem-
perature indicator will be turned on for the duration
of the test to confirm the functionality of the bulb
and the cluster control circuitry.
The PCM or TCM continually monitors the trans-
mission temperature sensor to determine the trans-
mission operating condition. The PCM or TCM then
sends the proper trans over-temp indicator lamp-on
or lamp-off messages to the instrument cluster. If the
transmission over-temperature indicator fails to light
during the bulb test, replace the bulb with a known
good unit. If the instrument cluster turns on the
transmission over-temperature indicator due to a
high transmission oil temperature condition, it may
indicate that the transmission or the transmission
cooling system are being overloaded or that they
require service. For further diagnosis of the trans-
mission over-temperature indicator or the instrument
cluster circuitry that controls the indicator, (Refer to
8 - ELECTRICAL/INSTRUMENT CLUSTER - DIAG-
NOSIS AND TESTING). For proper diagnosis of the
transmission temperature sensor, the PCM, the
TCM, the PCI data bus, or the electronic message
inputs to the instrument cluster that control the
transmission over-temperature indicator, a DRBIIIt
scan tool is required. Refer to the appropriate diag-
nostic information.
TURN SIGNAL INDICATOR
DESCRIPTION
Two turn signal indicators, one right and one left,
are standard equipment on all instrument clusters.
The turn signal indicators are located near the upper
edge of the instrument cluster, the left one is left of
the tachometer, and the right one is right of the
speedometer. Each turn signal indicator consists of
an International Control and Display Symbol icon for
ªTurn Warningº imprinted on a green lens. Each lens
is located behind a dedicated cutout in the opaque
layer of the instrument cluster overlay. The dark
outer layer of the overlay prevents these icons from
being clearly visible when they are not illuminated.
The icons appear silhouetted against a green field
through the translucent outer layer of the overlay
when the indicator is illuminated from behind by a
replaceable incandescent bulb and bulb holder unit
located on the instrument cluster electronic circuit
board. The turn signal indicator lenses are serviced
as a unit with the instrument cluster lens, hood and
mask unit.
OPERATION
The turn signal indicators give an indication to the
vehicle operator that the turn signal (left or right
indicator flashing) or hazard warning (both left and
right indicators flashing) have been selected and are
operating. These indicators are controlled by two
individual hard wired inputs from the combination
flasher circuitry to the instrument cluster electronic
circuit board. Each turn signal indicator bulb is
grounded on the instrument cluster electronic circuit
board at all times; therefore, these indicators remain
functional regardless of the ignition switch position.
Each indicator bulb will only illuminate when it is
provided with battery current by the combination
flasher in the Junction Block (JB).
The turn signal indicators are connected in parallel
with the other turn signal circuits. This arrangement
allows the turn signal indicators to remain func-
tional, regardless of the condition of the other cir-
cuits in the turn signal and hazard warning systems.
The combination flasher outputs to the instrument
cluster turn signal indicator inputs can be diagnosed
using conventional diagnostic tools and methods. For
more information on the turn signal and hazard
warning system, (Refer to 8 - ELECTRICAL/LAMPS/
LIGHTING - EXTERIOR - OPERATION - TURN
SIGNAL & HAZARD WARNING SYSTEM).
DIAGNOSIS AND TESTING - TURN SIGNAL
INDICATOR
The diagnosis found here addresses an inoperative
turn signal indicator condition. If the problem being
diagnosed is related to inoperative turn signal or
hazard warning lamps, be certain to repair the turn
signal and hazard warning system before attempting
to diagnose or repair the turn signal indicators.
(Refer to 8 - ELECTRICAL/LAMPS/LIGHTING -
EXTERIOR - DIAGNOSIS AND TESTING - TURN
SIGNAL & HAZARD WARNING SYSTEM). If no
turn signal and hazard warning system problem is
found, the following procedure will help locate an
open in the turn signal indicator circuit. Refer to the
appropriate wiring information. The wiring informa-
tion includes wiring diagrams, proper wire and con-
nector repair procedures, details of wire harness
routing and retention, connector pin-out information
and location views for the various wire harness con-
nectors, splices and grounds.
WJINSTRUMENT CLUSTER 8J - 33
TRANS TEMP INDICATOR (Continued)
Page 456 of 2199
BRAKE LAMP SWITCH
DESCRIPTION
The brake lamp switch is mounted on a bracket
attached to the brake pedal support. The switch is
adjustable.
OPERATION
The brake lamp switch is used for the brake lamp,
speed control and brake sensor circuits.
DIAGNOSIS AND TESTING Ð BRAKE LAMP
SWITCH
Brake lamp switch operation can be tested with an
ohmmeter. The ohmmeter is used to check continuity
between the pin terminals at different plunger posi-
tions (Fig. 2).
SWITCH CIRCUIT IDENTIFICATION
²Terminals 1 and 2: brake sensor circuit
²Terminals 3 and 4: speed control circuit
²Terminals 5 and 6: brake lamp circuit
SWITCH CONTINUITY TEST
NOTE: Disconnect switch harness before testing
continuity.
With the switch plunger retracted, attach the test
leads to terminal pins 1 and 2. Replace switch if
meter indicates no continuity.
With the switch plunger retracted, attach the test
leads to terminal pins 3 and 4. Replace switch if
meter indicates no continuity.With the switch plunger extended, attach the test
leads to terminal pins 5 and 6. Replace switch if
meter indicates no continuity.
REMOVAL
(1) Remove the steering column cover and lower
trim panel.
(2) Press the brake pedal downward to fully
applied position.
(3) Rotate the switch approximately 30É in coun-
terclockwise direction to unlock the switch retainer.
Pull switch rearward and out of bracket.
(4) Disconnect switch harness and remove switch
from vehicle (Fig. 3).
INSTALLATION
(1) Pull the switch plunger all the way out to fully
extended position.
(2) Connect the harness wires to switch.
(3) Press and hold brake pedal in applied position.
(4) Install the switch as follows: Align the tab on
the switch with the notch in the switch bracket.
Insert the switch in the bracket and turn it clockwise
about 30É to lock it in place.
(5) Release the brake pedal. Then pull the pedal
lightly rearward. The pedal will set the plunger to
the correct position as the pedal pushes the plunger
into switch body. The switch will make ratcheting
sound as it self adjusts.
CAUTION: Booster damage may occur if the pedal
pull exceeds 20 lbs.
Fig. 1 Auto Headlamp Sensor
1 - AUTO HEADLAMP SENSOR
2 - I/P ASSEMBLY
3 - CONNECTOR
Fig. 2 Brake Lamp Switch Terminal Identification
1 - TERMINAL PINS
2 - PLUNGER TEST POSITIONS
WJLAMPS/LIGHTING - EXTERIOR 8L - 5
AUTO HEADLAMP SENSOR (Continued)
Page 491 of 2199
messages. The EVIC module uses its internal pro-
gramming and all of its data inputs to calculate and
display the requested data. If the data displayed is
incorrect, perform the self-diagnostic tests as
described in this group. If these tests prove inconclu-
sive, the use of a DRBIIItscan tool and the proper
Diagnostic Procedures manual are recommended for
further testing of the EVIC module and the PCI data
bus.
The EVIC module cannot be repaired, and is avail-
able for service only as a unit. This unit includes the
push button switches and the plastic housed module.
If any of these components are faulty or damaged,
the complete EVIC module must be replaced. The
incandescent bulbs used for EVIC push button back-
lighting and the display lens are available for service
replacement.
ELECTRONIC VEHICLE INFORMATION CENTER
CHIME
The Electronic Vehicle Information Center (EVIC)
uses the chime warning system for two different
kinds of support. In addition to requesting chime
tones from the Body Control Module (BCM) as tactile
beep support, the EVIC is programmed to send chime
request messages over the Programmable Communi-
cations Interface (PCI) data bus when it detects the
following conditions:
²Door Open Warning- A door is open above a
critical speed [about 16 kilometers-per-hour (10
miles-per-hour) for the driver side front door, or
about 5 kilometers-per-hour (3 miles-per-hour) for
any other door].
²Liftgate Open Warning- The liftgate is open
above a critical speed [about 5 kilometers-per-hour (3
miles-per-hour)].
²Liftglass Open Warning- The liftgate flip-up
glass is open above a critical speed [about 5 kilome-
ters-per-hour (3 miles-per-hour)].
²Low Coolant Level Warning- The coolant
level in the engine coolant reservoir is low.
²Perform Service Alert- An audible alert that
a ªPerform Serviceº reminder message is being dis-
played by the EVIC.
²Turn Signal On Warning- A turn signal
remains on for about 1.6 kilometers (one mile).
²Washer Fluid Low Warning- The fluid level
in the washer reservoir is low.
See the owner's manual in the vehicle glove box for
more information on the features, use and operation
of the EVIC. (Refer to 8 - ELECTRICAL/OVERHEAD
CONSOLE/ELECTRONIC VEHICLE INFO CENTER
- DESCRIPTION) for more information on the EVIC.
COMPASS
While in the compass/temperature mode, the com-
pass will display the direction in which the vehicle is
pointed using the eight major compass headings
(Examples: north is N, northeast is NE). The self-cal-
ibrating compass unit requires no adjusting in nor-
mal use. The only calibration that may prove
necessary is to drive the vehicle in one circle at 5 to
8 kilometers-per-hour (3 to 5 miles-per-hour), on level
ground, in not less than 20 seconds. This will reori-
ent the compass unit to its vehicle.
The compass unit also will compensate for magne-
tism the body of the vehicle may acquire during nor-
mal use. However, avoid placing anything magnetic
directly on the roof of the vehicle. Magnetic mounts
for an antenna, a repair order hat, or a funeral pro-
cession flag can exceed the compensating ability of
the compass unit if placed on the roof panel. Mag-
netic bit drivers used on the fasteners that hold the
overhead console assembly to the roof header can
also affect compass operation. If the vehicle roof
should become magnetized, the demagnetizing and
calibration procedures found in this group may be
required to restore proper compass operation.
TEMPERATURE
The outside ambient temperature is displayed in
whole degrees. The temperature display can be tog-
gled from Fahrenheit to Celsius by selecting the
desired U.S./Metric option from the customer pro-
grammable features as described inELECTRONIC
VEHICLE INFORMATION CENTER PROGRAM-
MINGin the Standard Procedures section of this
group. The displayed temperature is not an instant
reading of conditions, but an average temperature. It
may take the temperature display several minutes to
respond to a major temperature change, such as driv-
ing out of a heated garage into winter temperatures.
When the ignition switch is turned to the Off posi-
tion, the last displayed temperature reading stays in
the Body Control Module (BCM) unit memory. When
the ignition switch is turned to the On position
again, the EVIC will display the memory tempera-
ture for one minute; then update the display to the
current average temperature reading within five
minutes.
The temperature function is supported by an ambi-
ent temperature sensor. The sensor is mounted out-
side the passenger compartment near the front and
center of the vehicle, and is hard wired to the Body
Control Module (BCM). The BCM sends temperature
status messages to the EVIC module over the PCI
data bus network. The ambient temperature sensor
is available as a separate service item.
8M - 8 MESSAGE SYSTEMSWJ
ELECTRONIC VEHICLE INFO CENTER (Continued)