E Gear LAMBORGHINI GALLARDO 2009 Workshop Manual

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3RVValue Function 3RZHU
1. 2. 3.15 A Engine Sol. Valve supply MOT_EKP
4.5. 15 A Post-catalytic converter oxygen sensor 87 HR
6. 15 A Pre-catalytic converter oxygen sensor 87 HR
7. 10 A Engine Solenoid Valve supply 87 HR
8. 30 A Coil supply 87 HR
9. 15 A Injector supply 87 HR
10. 5 A Brake pedal switch, clutch sensor 87 HR
11. 5 A Water radiator fans
87 HR
12.
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3RV Value Function 3RZHU
1.10 A E-Gear (+G1E) 15
5 A Reverse switch (+G0X)
2. 5 A Engine Control Units 15
3. 5 A WIV sensor (oil level) 15
4. 5. 6.7. 5 A Engine Control Units 30
8. 30 A E-Gear, oil pump 30
9. 25 A E-Gear 30
10.
11.
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Location of rear control units (Fig.2)
H.Cylinder bank 1-5 engine injection control unit(MASTER)
 , Cylinder bank 6-10 engine injection control unit(SLAVE)
L.E-gear control unit
M. Fuse box
1 Yaw sensor control unit
O.
Bluetoothcontrol unit
 3 Fuel pump control unit
Q. CD loader

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3UHOLPLQDU\RSHUDWLRQV • Using the LaRa-AS system, identify the software version of the e-gear control unit that must be replaced and
make a note of it  .
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The software version of the e-gear control unit and the engine control units must correspond.
If the e-gear control unit software version cannot be read, check the software version of the LIE control units using the LDAS system
and request the correct software version from the factory.
•If possible, read the clutch data using the LaRa-AS system and make a note of it  .
• Disassemble the bench  .
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Ensure that the ignition key is in the OFF position and disconnect the battery  .
'LVDVVHPEOLQJWKHFRQWUROXQLW 1. Disconnect the two connectors ( $)LJ3) of the control unit ( %)LJ3).
2. Unscrew the 2 bolts ( &)LJ3) and remove the bracket ( ')LJ3).
3. Remove the control unit.

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Fuel Supply
Shut off P0606
GULYHE\ZLUHPRGXOHFKHFN engine torque 3 DCY
engine speed engine regime ADC Check accelator position ignition angle
U0401 GULYHE\ZLUHPRGXOHFKHFN CAN rationality check Master/Slave
CAN U0001 communication check CAN Bus battery voltage 3 DCY
CAN U002 communication check CAN Bus Batteriespannung 3 Fahrzyl.
Internal CAN Master Slave U0037 communication check CAN Bus
battery voltage 3 DCY
U0115 communication check Time out check
U0100 communication check Time out check
Coding of ECU U0302 Correct coding of gear model 2%'UHOHYDQW*HDU(&8ZURQJFRGHG3 DCY
CAN - Gear interface U0402 coummunication check CAN Bus Batteriespannung 3 Fahrzyl.
U0101 coummunication check Timeout Check

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7KH³(&8LGHQWL¿FDWLRQ´IXQFWLRQLGHQWL¿HVWKHVRIWZDUHYHUVLRQLQVWDOOHGRQWKHVHOHFWHGFRQWUROXQLW •Turn the ignition key to ON.
• Connect the computer to the diagnosis outlet OBDII
• Select the control unit to be checked (ES: 02 E-GEAR A-Fig.7) and start the connection (
).
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The “DTC memory contents” function displays the error codes, if any, on the selected control unit.• Turn the ignition key to ON.
• Connect the computer to the diagnosis outlet OBDII
• Select the control unit to be checked (ES: 02 E-GEAR A-Fig.8) and start the connection (
).
The error memory content of the control unit is displayed ( Fig.8).
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For more information, you can enable the “
Freeze Frame Data” ( B-Fig.8), which displays the time and
conditions in which the errors occurred.
Once the causes of the errors are eliminated, delete the memory content using the “Delete” command ( C-Fig.8).

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The “Basic setting” function allows you to make the initial settings on the selected control unit (E-GEAR).
The settings are divided into 7 different block numbers (Routines). Clutch Kiss Point Self tuning (Routine 1)
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Routine 1 is performed when: • the clutch is replaced
• the E-gear control unit is replaced
• the gearbox is removed and reassembled
• Turn the ignition key to ON.
• Connect the computer to the diagnosis outlet OBDII
• Select routine 1 inside the block number ( A-Fig.9).
• Start the engine and bring water temperature to > 60°C.
• Start the connection (
) and press the start push-button ( B-Fig.9).
Routine 1 readapts the position of the clutch and calculates the correct Kiss Point value.
line 1 displays the operation result:
0 = positive result (Kiss Point successfully calculated)
255 = non-compliant result
line 2 displays the Kiss Point value at the end of the procedure
line 3 displays the engine speed, expressed in rpm
line 4 displays the clutch speed, expressed in rpm (the value ranges between 0 and 130); the speed at the time
when the clutch starts to transmit the engine’s motion.
The system performs the approach operation 10 times in order to properly calibrate the Kiss Point
value.
In order to store the Kiss Point value that has just been calculated in the system, turn the ignition key to OFF and
wait about one minute to allow the control unit to turn itself off (check this value in MWB 10).
:KHQWKHSURFHGXUHLV¿QLVKHGWKHV\VWHPDOZD\VDXWRPDWLFDOO\UHVWRUHVWKH.LVV3RLQWYDOXHHYHU\WLPHWKHYHKLFOH is started (when certain temperature and operating conditions are reached) to keep the pickup of the vehicle in
optimum condition according to clutch wear.

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Grid Self tuning (Routine 2)
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Routine 2 is performed when: • the clutch is replaced
• the E-gear control unit is replaced
• the gearbox is removed and reassembled
• Turn the ignition key to ON.
• Connect the computer to the diagnosis outlet OBDII
• Select routine 2 inside the block number ( A-Fig.10).
• Start the connection (
) and press the start push-button ( B-Fig.10).
Routine 2 lets you set the engagement /selection grid regarding the gears.
line 1 the values “1” and “2” indicating the odd and even gears, respectively, that are engaged are displayed
intermittently during operation.
it displays the following values at the end of the operation:
14 = positive result (engagement /selection grid performed)
8 = non-compliant result (grid not performed due to electrical problems)
9 = non-compliant result (grid not performed because idle gears are not found)
line 2 displays the operation result:
0 = unacceptable grid
1 = acceptable grid
In order to store the grid value, turn the ignition key to OFF and wait for approx. 1 minute to allow the control unit to
turn off (check this value in MWB 64).

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Clutch Characteristic Self tuning (Routine 3) (adaptation to degree of deterioration)
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Routine 3 is performed when: • the clutch is replaced
• the E-gear control unit is replaced
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Routine 3 is performed ONLY for clutch replacement. If performed in other conditions, you risk damaging the clutch.
When the clutch is replaced, Routine 3 must be the FIRST operation to perform with the basic setting. • Turn the ignition key to OFF and wait about one minute to allow the control unit to turn itself off, then turn the
key back to ON.
• Connect the computer to the diagnosis outlet OBDII.
• Select routine 3 inside the block number ( A-Fig.11).
• Start the connection (
) and press the start push-button ( B-Fig.11).
Routine 3 calculates the new degree of deterioration value and writes the new clutch.
line 1 displays the operation result:
0 = positive result (wear index successfully calculated)
255 = non-compliant result
line 2 diplays the degree of deterioration value (when the clutch is new, the value is 4000)
line 3 not used
line 4 not used
Once the new degree of deterioration is calculated, start the engine and run it until it reaches a temperature of about
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of deterioration.

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Neutral Engagement (Routine 4)
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Routine 4 is performed when: • the clutch is replaced
• the gearbox is removed and reassembled
• Turn the ignition key to OFF and wait about one minute to allow the control unit to turn itself off, then turn the
key back to ON.
• Connect the computer to the diagnosis outlet OBDII
• Select routine 4 inside the block number ( A-Fig.12).
• Start the connection (
) and press the start push-button ( B-Fig.12).
Routine 4 checks if the position of the idle gear is correct (the condition is checked only if a correct gear engagement
grid has been created – Routine 2 -).
riga 1 displays the operation result:
3 / 14 = gear in neutral
9 = idle gear not found

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Hydraulic circuit discharge (Routine 5)
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Routine 5 is performed when:
• the E-gear oil level is checked
• gearbox is replaced
• the E-gear kit is replaced
• Turn the ignition key to OFF and wait about one minute to allow the control unit to turn itself off, then turn the
key back to ON.
• Connect the computer to the diagnosis outlet OBDII
• Select routine 5 inside the block number ( A-Fig.13).
• Start the connection (
) and press the start push-button ( B-Fig.13).
Routine 5 empties the pressure inside the E-gear circuit.
line 1 displays activation of the solenoid valve:
0 = not activated
1 = activated
line 2 displays the pressure value (during the pressure release phase, it continuously drops until it reaches
value 0)
line 3 displays the clutch status:
1 = activated
0 = not activated
line 4 displays the status of the hydraulic circuit:
1 = activated
0 = not activated
When the pressure reaches 0 bar, you can work on the circuit without risking pressure leaks.
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Work on the circuit with the key OFF. If you turn the ignition key to ON, the system automatically brings pressure back inside the circuit.

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